China OEM 115psi Industrial Screw Air Compressor air compressor repair near me

Product Description

Product Description

The filter system is newly designed for the bipolar compression system, and the reasonable system design is equipped with the top 3 filters to ensure long-term stable operation of the equipment.

Air filter: front cyclone separation plus bipolar air filter with top filter material.
Oil separation core: large filter area plus high-strength metal mesh cover.
Oil Filter: the most extensive filter medium, with low system pressure drop and strong, anti-corrosion shell.

Main Engine Feature

Main Engine
The main engine adopts the design concept of large rotor and low speed, and the spindle speed is 1480. Low noise and vibration.
Two-stage main engine are more energy efficient than single-stage main engine. Under the same working conditions of exhaust volume and exhaust pressure, the energy consumption of the two-stage main engine is reduced by about 15% compared with that of the single-stage main engine. Under the same power consumption and exhaust pressure, the air volume of the two-stage main engine is about 15% larger than that of the single-stage main engine.

Power system:
High-efficiency fully enclosed air-cooled three-phase asynchronous motor, protection grade IP55, insulation grade F, in line with European EFF2 standard. Large starting torque, low noise, more reasonable structure, high efficiency (97%), energy saving, low vibration, reliable performance. Easy installation and maintenance. The front and rear bearings of the motor are the imported SKF bearings, and both are equipped with grease filling ports. 

Cooling system:
The design of the super-large cooler makes the heat exchange efficiency higher, the resistance loss is smaller, and the temperature controls and cools fan’s start and stop, which achieves the operation of the constant temperature, so as to achieve the effect of stable operation and energy saving, and make the whole machine especially suitable for areas with large temperature difference and various different Ambient temperature.
Two super-large cooling fans independently control the start and stop of each fan according to the exhaust temperature of the system, which perfectly fits the operation of the air compressor and saves electricity.

Filtration system:
A new filter system is designed for two-stage compression system. The reasonable system design is equipped with the top 3 filter system to ensure the long-term stable operation of the equipment.

Pipeline connection:
Metal hoses are used in oil roads and gas lines. Beautiful and reliable.

Electrical system:
Select the world’s top Schneider Electric components. Reliable work, high protection level, and strong thermal stability.

Specification

Mode R90‖-20/8 R110‖-24/8 R132‖-28/8

Machine

Set

Exhaust volume (m3/min) 20 24 28
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level two-stage compression two-stage compression two-stage compression
Motor power(kw) 90 110 132
Motor speed(rpm) 1485 1485 1485
Energy efficiency rating Grade I Grade I Grade I
Power supply(V/P/Hz) 380/3/50 380/3/50 380/3/50
Start method Y-△ Y-△ Y-△
Transmission mode direct connection direct connection direct connection
Connection size DN80 DN80 DN80
Cooling method air cooling air cooling air cooling
Length(mm) 2682 2682 3165
Width(mm) 1680 1680 1680
Height(mm) 1925 1925 1945
Machine weight(kg) 3350 3750 3900

 

Mode R160‖-34/8 R185‖-40/8 R200‖-43/8

Machine

Set

Exhaust volume (m3/min) 34 40 43
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level two-stage compression two-stage compression two-stage compression
Motor power(kw) 160 185 200
Motor speed(rpm) 1485 1485 1485
Energy efficiency rating Grade I Grade I Grade I
Power supply(V/P/Hz) 380/3/50 380/3/50 380/3/50
Start method Y-△ Y-△ Y-△
Transmission mode direct connection direct connection direct connection
Connection size DN80 DN100 DN100
Cooling method air cooling air cooling air cooling
Length(mm) 3165 3500 3500
Width(mm) 1680 1860 1860
Height(mm) 1945 2100 2100
Machine weight(kg) 4200 4500 4500

Mode R220‖-47/8 R250‖-54/8 R280‖-60/8

Machine

Set

Exhaust volume (m3/min) 47 54 60
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level two-stage compression two-stage compression two-stage compression
Motor power(kw) 220 250 280
Motor power(rpm) 1485 1485 1485
Energy efficiency rating Grade I Grade I Grade I
Power supply (V/P/Hz) 380/3/50 380/3/50 380/3/50
Start method Y-△ Y-△ Y-△
Transmission mode direct connection direct connection direct connection
Connection size DN100 DN125 DN125
Cooling method air cooling Water cooling Water cooling
Length(mm) 3500 4240 4240
Width(mm) 1860 2000 2000
Height(mm) 2100 2100 2100
Machine weight(kg) 4600 6500 6700

 

Mode R315‖-67.5/8

Machine

Set

Exhaust volume (m3/min) 67.5
Exhaust pressure (MPa) 0.8
Compression level two-stage compression
Motor power(kw) 315
Motor speed(rpm) 1485
Energy efficiency rating Grade I
Power supply (V/P/Hz) 380/3/50
Start method Y-△
Transmission mode direct connection
Connection size DN125
Cooling method water cooling
Length(mm) 4240
Width(mm) 2000
Height(mm) 2100
Machine weight(kg) 7200

 

Specification
 

Mode G7EZ GV7M GV15M GV22M GV37M

Machine

Set

Exhaust volume(m³/min) 1 1 2.0 3.4 6.1
Exhaust pressure (MPa) 0.8 0.8 0.8 0.8 0.8
Compression level single stage single stage single stage single stage single stage
Motor power(kW) 7.5 7.5 15 22 37
Motor speed rmp) 2900 3600 3000 3000 3000
Energy efficiency rating Grade III Grade III Grade III Grade III Grade III
Power supply (V/P/Hz) 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50
Start method frequency conversion frequency conversion frequency conversion frequency conversion
Transmission mode direct connection direct connection direct connection direct connection direct connection
Outlet size G3/4″ G1/2″ G1″ G1″ G1 1/2″
Cooling method air cooling air cooling air cooling air cooling air cooling
Length ×Width x Height (mm) 710×580×
810
710×580×
810
1170×690×
940
1050×880×1260 1200×1000×1430
Machine weight (kg) 220 220 350 450 550

 

Shipping Cost:

Estimated freight per unit.



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After-sales Service: Online
Lubrication Style: Lubricated
Cooling System: Air Cooling
Customization:
Available

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air-compressor

How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
air-compressor

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
air-compressor

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

China OEM 115psi Industrial Screw Air Compressor   air compressor repair near meChina OEM 115psi Industrial Screw Air Compressor   air compressor repair near me
editor by CX 2023-04-21