ضاغط نيتروجين ZW-0.97/7.5~30 - معزز نيتروجين صغير الحجم ذو مدخل متغير وخالٍ من الزيت لإعادة تدوير الضغط المتوسط

Engineered to deliver 0.97 m³/min at 3.00 MPa discharge pressure with 0.75 MPa inlet capability, the ZW-0.97/7.5~30 is a two-stage, single-row oil-free piston nitrogen compressor designed for small-scale nitrogen recycle, gas liquefaction booster circuits, and medium-pressure process applications with variable inlet conditions. Zero oil contamination, ultra-compact footprint, and optimized for continuous-duty operation.

نظرة عامة على المنتج

ال ZW-0.97/7.5~30 nitrogen compressor is a compact yet capable solution within our oil-free piston compressor family, distinguished by its إمكانية تغيير ضغط المدخل spanning from 0.75 MPa up to the discharge pressure of 3.00 MPa. With a rated capacity of 0.97 m³/min وضغط تصريف قدره 3.00 MPa, this unit occupies the entry-level segment of our high-pressure nitrogen compressor portfolio while maintaining the same engineering rigor as our larger models.

What makes the ZW-0.97/7.5~30 unique is its ability to accept inlet nitrogen at pressures up to 0.75 MPa, as indicated by the model designation “7.5~30” (representing inlet pressure range of 0.75 MPa to 3.0 MPa). This variable inlet capability eliminates the need for upstream pressure reduction when feeding from medium-pressure nitrogen headers or process vents, improving overall system efficiency and reducing pressure losses. The compressor can also operate from atmospheric or low-pressure inlet when required, providing exceptional operational flexibility for small-scale installations.

يستخدم الضاغط على مرحلتين، صف واحد (二列一级) configuration that is optimized for the moderate pressure ratio required when boosting from 0.75 MPa to 3.00 MPa. The single-row design minimizes mechanical complexity and footprint while the two-stage arrangement ensures efficient thermodynamic performance and manageable discharge temperatures. Each stage features independent cooling, preserving the integrity of the PTFE sealing elements even under sustained operation at elevated pressure.

Technical Specifications – ZW-0.97/7.5~30

* All specifications are rated at standard reference conditions (ISO 1217, Annex C). Actual performance may vary based on site altitude, ambient temperature, and inlet conditions. Capacity is specified at 0.75 MPa inlet pressure; actual capacity varies with inlet pressure.

الميزات الرئيسية والمزايا الهندسية

1. Variable Inlet Pressure Capability (0.75–3.00 MPa)

The ZW-0.97/7.5~30 is uniquely engineered to accept inlet nitrogen across a broad pressure range from 0.75 MPa up to 3.00 MPa. This variable inlet capability is achieved through a robust valve design and cylinder sizing that accommodates varying suction densities without mechanical distress. When fed from a medium-pressure nitrogen header at 0.75 MPa, the compressor operates at its rated 0.97 m³/min capacity. As inlet pressure increases toward the discharge pressure, the compressor transitions into a pressure-maintaining or recycle mode with progressively reduced power consumption. This flexibility eliminates the need for upstream pressure regulators or throttling valves that would waste energy and create noise, making the ZW-0.97/7.5~30 ideal for nitrogen recycle loops and process systems with variable upstream pressure.

2. Ultra-Compact Footprint for Space-Constrained Installations

في 2035 × 1240 × 2234 mm, the ZW-0.97/7.5~30 occupies less than 2.5 m² of floor space, making it one of the most compact high-pressure oil-free nitrogen compressors available. This dimensional efficiency is achieved through a vertically oriented crankcase design and a single-row cylinder arrangement that minimizes the machine’s longitudinal footprint. At just 2.60 tonnes, the unit can be transported and positioned using standard forklift equipment, eliminating the need for overhead cranes or specialized rigging. This compact form factor is particularly valuable for retrofit installations in existing process plants, containerized systems, and mobile nitrogen supply units where floor space is at a premium.

3. Oil-Free PTFE Composite Sealing for High-Pressure Service

The ZW-0.97/7.5~30 utilizes a proprietary مجموعة حلقات المكبس ذاتية التشحيم وحزام التثبيت manufactured from high-performance PTFE composites reinforced with glass fiber and bronze particulates. This material achieves a coefficient of friction below 0.06 without any external hydrocarbon lubrication, ensuring the nitrogen stream remains completely free of oil contamination. At 3.00 MPa discharge pressure, the partial pressure of any oil vapor would be significantly magnified, making oil-free design absolutely essential for applications requiring high-purity nitrogen. The PTFE formulation is specifically rated for continuous operation at temperatures up to 180°C, ensuring reliable sealing integrity under the thermal stress of high-pressure compression.

4. Standard 380V Drive with Low Power Consumption

The ZW-0.97/7.5~30 is driven by a 45 kW, 380V, 50Hz three-phase induction motor conforming to IEC 60034-1 efficiency class IE3. The modest power requirement of 45 kW makes this unit accessible to virtually any industrial facility with standard 380V distribution, without requiring electrical infrastructure upgrades or medium-voltage switchgear. The low power consumption also translates to lower operating costs and reduced cooling requirements, making the ZW-0.97/7.5~30 an economically attractive option for small to medium nitrogen systems.

سيناريوهات التطبيق

Small-Scale Nitrogen Recycle & Recovery

In small chemical process plants and gas treatment facilities, the ZW-0.97/7.5~30 serves as a ضاغط إعادة تدوير النيتروجين that recovers nitrogen from process vents and boosts it back to the required distribution pressure. The variable inlet capability is critical in these applications because the recovered nitrogen may be at any pressure between atmospheric and the process operating pressure. The compressor automatically adapts to the available inlet pressure, maintaining efficient operation across the full range. This recycle capability reduces nitrogen consumption by 30–50% compared to once-through systems, delivering substantial operating cost savings for small-scale operations where every efficiency gain matters.

Gas Liquefaction & Cryogenic Booster Duty

In small-scale nitrogen liquefaction plants and cryogenic systems, the ZW-0.97/7.5~30 nitrogen booster compresses nitrogen from the liquefier vaporizer or storage tank to the pressure required for distribution or further processing. The 3.00 MPa discharge pressure is sufficient for feeding high-pressure nitrogen into cryogenic storage systems, driving nitrogen through heat exchangers, or supplying high-pressure process equipment. The variable inlet capability allows the compressor to accept nitrogen directly from the liquefier at its operating pressure, eliminating intermediate pressure reduction and improving overall plant efficiency.

Pilot Plant & R&D High-Pressure Nitrogen Supply

تحتاج مختبرات الأبحاث ومصانع الكيماويات التجريبية إلى النيتروجين عالي الضغط لـ high-pressure reactor inerting, catalyst testing under pressure, and supercritical fluid experiments. The ZW-0.97/7.5~30’s compact footprint and standard 380V electrical supply make it ideal for installation in laboratory utility rooms or pilot plant buildings. The 3.00 MPa discharge pressure is adequate for most pilot-scale high-pressure applications, while the oil-free certification ensures that nitrogen purity meets the stringent requirements of research-grade experiments and analytical instrumentation. The variable inlet capability is particularly valuable in R&D environments where experimental conditions change frequently.

صيانة ضغط خط التوزيع المتوسط

Industrial facilities with medium-pressure nitrogen distribution headers (0.75–1.50 MPa) often require a ضاغط صيانة الضغط to compensate for demand fluctuations and pipeline losses. The ZW-0.97/7.5~30 can accept nitrogen directly from the header at its operating pressure and boost it to 3.00 MPa for high-pressure consumers or back into the header to maintain pressure during peak demand periods. This dual-mode operation provides exceptional operational flexibility and reduces the need for separate compressor units, making it an economically efficient solution for small to medium facilities.

المواد والإنشاءات

The ZW-0.97/7.5~30 is constructed from materials selected for high-pressure nitrogen compatibility, thermal resistance, and compact structural integrity:

تم تصميم وتصنيع جميع المكونات التي تتحمل الضغط وفقًا لـ ASME BPVC القسم الثامن القسم 1 or Chinese GB 150 standards. Every weld joint undergoes 100% radiographic inspection (RT) per ASME Section V, Article 2, and each completed pressure vessel is subjected to a hydrostatic pressure test at 1.5 times the maximum allowable working pressure (MAWP) for a minimum hold period of 30 minutes. High-pressure piping systems are fabricated from seamless SS316 with ANSI Class 600 flanged connections to ensure leak-tight integrity at 3.00 MPa operating pressure.

إرشادات التركيب والصيانة

المتطلبات الأساسية والمكانية

The ZW-0.97/7.5~30 has a dry weight of 2.60 tonnes and a center of gravity approximately 700 mm above the baseplate. A قاعدة خرسانية مسلحة بوزن 4-5 أطنان is sufficient for stable operation, mounted on elastomeric vibration isolators (natural frequency 8–12 Hz). The single-row design generates moderate unbalanced forces that are easily managed with standard foundation practices. Minimum clearance requirements: 1.0 m on the non-drive side for valve access, 0.8 m on the drive side for motor maintenance, and 1.5 m overhead for crane access. Special attention must be paid to the high-pressure discharge piping, which must be properly supported and anchored to prevent vibration-induced fatigue at 3.00 MPa.

مواصفات مياه التبريد

يبلغ الطلب على مياه التبريد ما يقارب 8 m³/h عند درجة حرارة مدخل لا تتجاوز 32 درجة مئوية. تُغذي دائرة توزيع المياه أغلفة الأسطوانات والمبرد البيني بالتوازي. ونظرًا لنسبة الضغط العالية، يُعد المبرد البيني عنصرًا أساسيًا في إدارة الحرارة، ويجب أن يحصل على تدفق مياه التبريد ذي الأولوية. مواصفات جودة المياه: درجة حموضة تتراوح بين 6.5 و8.5، إجمالي المواد الصلبة الذائبة أقل من 500 ملغم/لتر، محتوى الكلوريد أقل من 50 ملغم/لتر (لمنع تآكل أنابيب الفولاذ المقاوم للصدأ SS316)، المواد الصلبة العالقة أقل من 30 ملغم/لتر، والصلابة الكلية أقل من 300 ملغم/لتر كـ CaCO₃. يُوصى باستخدام برج تبريد ذي دائرة مغلقة مع ترشيح جانبي للمواقع ذات جودة المياه الهامشية.

جدول الصيانة الوقائية

The oil-free design of the ZW-0.97/7.5~30 dramatically simplifies maintenance compared to lubricated alternatives. There are no oil changes, no oil analysis, no filter replacements, and no separator cartridge changes. The primary consumable wear items are the حلقات مكابس PTFE وأحزمة تثبيتوالتي عادةً ما تصل إلى عمر تشغيلي يتراوح بين 3000 و5000 ساعة في ظل ظروف النيتروجين النظيف. قد تتطلب صفائح الصمامات عالية الضغط فحصًا أكثر تكرارًا من نظيراتها منخفضة الضغط نظرًا لزيادة الإجهاد الميكانيكي، ولكن يبقى عبء الصيانة الإجمالي أقل بكثير من الأنظمة المُشحَّمة بالزيت.

شهادات الامتثال والسلامة

The ZW-0.97/7.5~30 nitrogen compressor is designed, manufactured, and tested to meet or exceed the following international standards and regulatory frameworks:

تحليل الأداء والكفاءة

The ZW-0.97/7.5~30 achieves a specific power consumption of approximately 46.39 kW per m³/min of nitrogen at 3.00 MPa discharge pressure from 0.75 MPa inlet. While this specific power appears high in absolute terms, the true efficiency advantage lies in the القدرة على استقبال مدخل عالي الضغط دون خفض الضغط الذي يهدر الطاقة. When compared to systems that throttle 0.75 MPa nitrogen down to atmospheric pressure before re-compressing to 3.00 MPa, the ZW-0.97/7.5~30 saves approximately 45–55% of the compression energy by utilizing the available inlet pressure directly.

Over an 8,000-hour annual operating cycle in a typical nitrogen recycle application, the ZW-0.97/7.5~30’s variable inlet capability yields approximately 80,000–120,000 kWh of energy savings compared to systems requiring upstream pressure reduction. At $0.08/kWh, this represents $6,400–$9,600 in annual electricity cost reduction. When combined with the elimination of oil-related consumables and the avoidance of downstream purification equipment, the التكلفة الإجمالية لامتلاك نظام ضغط إعادة تدوير النيتروجين يتم تقليلها بمقدار 30-40% على مدى عمر تشغيلي يبلغ 10 سنوات.

The absence of oil in the compression path is particularly valuable in recycle applications because any oil contamination would accumulate in the closed nitrogen loop, progressively degrading product quality and potentially contaminating process equipment. The ZW-0.97/7.5~30’s native oil-free design ensures that nitrogen purity is maintained indefinitely in recycle service.

إمكانيات التخصيص وتصنيع المعدات الأصلية

We offer flexible customization options to adapt the ZW-0.97/7.5~30 to specific site conditions and integration requirements:

• حزم مثبتة على قاعدة انزلاقية: ضاغط ومحرك ومبردات وأجهزة قياس ولوحة تحكم مُجمّعة مسبقًا على قاعدة فولاذية هيكلية مزودة بفتحات للرافعة الشوكية. يقلل ذلك من عملية التركيب الميداني لتقتصر على توصيلات الكهرباء ومياه التبريد فقط.
• وحدات المقطورات المتنقلة: The ZW-0.97/7.5~30 can be mounted on a road-legal trailer with integrated diesel generator, cooling system, and nitrogen storage, creating a fully mobile nitrogen supply unit for construction sites, pipeline maintenance, and emergency response.
• نظام التحكم المنطقي القابل للبرمجة والمراقبة عن بعد: وحدة تحكم منطقية قابلة للبرمجة (PLC) من نوع Siemens LOGO! أو S7-1200 اختيارية، مزودة بشاشة لمس HMI، واتصال إيثرنت، وتنبيهات عبر الرسائل النصية القصيرة/البريد الإلكتروني. متوافقة مع بروتوكول Modbus TCP/IP لدمج أنظمة SCADA.
• حاويات عازلة للصوت: حاوية صوتية صغيرة الحجم حاصلة على تصنيف IP54 تعمل على تقليل الضوضاء من 82 ديسيبل (A) إلى 68 ديسيبل (A) على بعد متر واحد، وهي مناسبة للتركيبات الداخلية في البيئات الحساسة للضوضاء مثل المختبرات وغرف الآلات المجاورة للمكاتب.
• تصنيع المعدات الأصلية والعلامات التجارية الخاصة: مخططات طلاء مخصصة، ولوحات تحمل علامات تجارية، ووثائق محلية لموزعي معدات الغاز ومكاملين الأنظمة.

تتوفر التكوينات المخصصة من الحد الأدنى للطلب: وحدة واحدةتُسلّم المقترحات الهندسية عادةً خلال 3-5 أيام عمل. مدة التسليم القياسية هي 10-12 أسبوعًا؛ ويتوفر التسليم السريع خلال 8 أسابيع للطلبات المؤهلة.

Case Study: Pilot Plant Nitrogen Recycle Optimization

عميل: A specialty chemical R&D facility in Singapore operating multiple pilot-scale high-pressure reactors

تحدي: The facility was purchasing high-pressure nitrogen cylinders for reactor inerting and purge operations, consuming approximately 200 cylinders per month at a cost of $15,000/month. The spent nitrogen was vented to atmosphere at 0.60–0.90 MPa after passing through the reactors, representing a significant waste of both gas and energy. The facility wanted to recover and recycle this nitrogen but needed a compact compressor capable of accepting variable inlet pressure and boosting it to 2.50 MPa for re-use in the high-pressure reactor feed system.

حل: لقد قمنا بتوريد ZW-0.97/7.5~30 oil-free nitrogen compressor configured on a compact skid with integrated intercooler, aftercooler, and a Siemens LOGO! PLC control panel. The variable inlet capability allowed the compressor to accept nitrogen directly from the reactor vent header at whatever pressure was available (0.60–0.90 MPa), eliminating the need for upstream pressure regulation. A 0.5 m³ surge vessel was installed upstream to dampen pressure fluctuations from the batch reactor cycle.

Quantified Results After 18 Months:

• Nitrogen cylinder purchases: Reduced by 72% (from 200 to 56 cylinders/month), saving $10,800/month
• انبعاثات النيتروجين من فتحات التهوية: Reduced by 72%, improving environmental compliance
• تلوث النيتروجين المعاد تدويره بالنفط: <0.01 ملغم/م³, ensuring no reactor contamination
• توافر الضاغط: 97.8% over 18 months, with only scheduled maintenance downtime
• فترة الاسترداد: 1.4 years based on cylinder cost savings alone

“The ZW-0.97/7.5~30 has transformed our nitrogen supply from a recurring expense into a closed-loop system. We’ve cut our cylinder purchases by nearly three-quarters, and the compact size meant we could install it in our existing utility room without any building modifications. The variable inlet feature was the key that made this project work.” — R&D Operations Manager, Specialty Chemical Facility

الأسئلة الشائعة ودليل الاختيار

المنتجات والحلول ذات الصلة

للحصول على نظرة عامة شاملة عن ضاغط نيتروجين صناعي للاطلاع على محفظتنا، بما في ذلك ضواغط الأكسجين الخالية من الزيت، وضواغط الهيدروجين، وضواغط ثاني أكسيد الكربون، وحلول الغازات المتخصصة المصممة حسب الطلب، يرجى الاتصال بفريق هندسة التطبيقات لدينا أو تصفح كتالوج منتجاتنا عبر الإنترنت.

Ready to Optimize Your Small-Scale Nitrogen Recycle System?

مهندسونا المتخصصون في التطبيقات على أهبة الاستعداد لتقييم متطلبات تدفق النيتروجين، وظروف ضغط المدخل، وأهداف ضغط التفريغ، وقيود التكامل. نقدم عروضًا فنية مجانية، ورسومات تخطيطية، ومخططات الأنابيب والأجهزة (P&IDs)، وتحليلات تفصيلية للتكلفة الإجمالية للملكية (TCO) في غضون 48 ساعة من استلام استفسارك.

بريد إلكتروني: [email protected] الرد خلال 24 ساعة