{"id":599,"date":"2026-07-21T07:53:16","date_gmt":"2026-07-21T07:53:16","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=599"},"modified":"2026-09-02T15:37:07","modified_gmt":"2026-09-02T15:37:07","slug":"zw-3-3-70-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/zw-3-3-70-nitrogen-compressor\/","title":{"rendered":"ZW-3.3\/70 Azot Kompres\u00f6r\u00fc | 7.00 MPa Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Uygulamalar i\u00e7in 3.3 m\u00b3\/dak Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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ZW-3.3\/70 Azot Kompres\u00f6r\u00fc \u2013 7.00 MPa Zorlu Uygulamalar i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/p>\n

7,00 MPa de\u015farj bas\u0131nc\u0131nda 3,3 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan ZW-3.3\/70, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz t\u00fcp\u00fc doldurma ve kritik petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, iki s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, a\u011f\u0131r hizmet tipi yap\u0131 ve a\u015f\u0131r\u0131 bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"ZW-3.3\/70<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O ZW-3.3\/70 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, ultra y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n mutlak gereklilik oldu\u011fu uygulamalar i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Nominal kapasitesi ile 3,3 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 7,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel gaz s\u0131k\u0131\u015ft\u0131rma alan\u0131nda \u00f6zel bir ni\u015f i\u015fgal ederek, a\u011f\u0131r sanayideki en zorlu nitrojen bas\u0131n\u00e7land\u0131rma gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

ZW-3.3\/70'i t\u00fcm alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> A\u015f\u0131r\u0131 bas\u0131n\u00e7 kapasitesiyle birle\u015ftirilmi\u015ftir. Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, ultra y\u00fcksek bas\u0131n\u00e7 hizmeti i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir. Bu tasar\u0131m, ya\u011f kirlili\u011finin en yo\u011fun ve \u00e7\u0131kar\u0131lmas\u0131n\u0131n en zor olaca\u011f\u0131 7,00 MPa'da bile nitrojen ak\u0131\u015f\u0131n\u0131n hidrokarbonlardan tamamen ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Petrol ve gaz, havac\u0131l\u0131k ve kritik \u00fcretim sekt\u00f6rlerindeki operat\u00f6rler i\u00e7in, bu do\u011fal ya\u011fs\u0131z sertifikasyon, karma\u015f\u0131k ve pahal\u0131 ar\u0131tma sistemlerine olan ihtiyac\u0131 ortadan kald\u0131r\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Tipik giri\u015f ko\u015fullar\u0131ndan 7,00 MPa'ya ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in termodinamik olarak hayati \u00f6nem ta\u015f\u0131yan bir konfig\u00fcrasyon. Her kademe, y\u00fcksek verimli ara so\u011futucular arac\u0131l\u0131\u011f\u0131yla ba\u011f\u0131ms\u0131z olarak so\u011futulur; bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 ve en \u015fiddetli termal stres alt\u0131nda PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fcn korunmas\u0131n\u0131 sa\u011flar. G\u00fc\u00e7lendirilmi\u015f \u00e7er\u00e7eve yap\u0131s\u0131 ve a\u011f\u0131r hizmet tipi krank mili tertibat\u0131, minimum hizmet \u00f6mr\u00fc i\u00e7in tasarlanm\u0131\u015ft\u0131r. 100.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"ZW-3.3\/70<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 ZW-3.3\/70<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-3.3\/70<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n3.3<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n7.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n1920 \u00d7 1900 \u00d7 2580<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.97<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n75<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

ZW-3.3\/70, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> 7,00 MPa servis i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in y\u00fcksek yo\u011funluklu cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 7,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 23 kat daha y\u00fcksek olur; bu da ya\u011f kirlili\u011fini felaket haline getirir ve a\u015fa\u011f\u0131 ak\u0131\u015fta uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 neredeyse imkans\u0131z k\u0131lar. ZW-3.3\/70'in do\u011fal ya\u011fs\u0131z tasar\u0131m\u0131 bunu sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Herhangi bir a\u015fa\u011f\u0131 ak\u0131\u015f filtrelemesi olmadan, bu bas\u0131n\u00e7 seviyesindeki ya\u011flanm\u0131\u015f kompres\u00f6rler i\u00e7in teknik olarak imkans\u0131z bir ba\u015far\u0131. PTFE form\u00fclasyonu, 200\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n a\u015f\u0131r\u0131 termal stresi alt\u0131nda s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc sa\u011flar.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> ZW-3.3\/70'in kademeli s\u0131k\u0131\u015ft\u0131rma \u00f6zelli\u011fi, 0,05\u20130,10 MPa'l\u0131k tipik giri\u015f bas\u0131n\u00e7lar\u0131ndan 7,00 MPa'ya ula\u015fmak i\u00e7in sadece tercih edilen de\u011fil, kesinlikle zorunlu bir \u00f6zelliktir. Yakla\u015f\u0131k 70:1 ila 140:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6l\u00fcn\u00fcr ve her kademe termodinamik olarak y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015f\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek kapasiteli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 170\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Kademeli s\u0131k\u0131\u015ft\u0131rma olmasayd\u0131, teorik de\u015farj s\u0131cakl\u0131\u011f\u0131 350\u00b0C'yi a\u015fard\u0131 ki bu, bilinen herhangi bir s\u0131zd\u0131rmazl\u0131k malzemesinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131n \u00e7ok \u00f6tesindedir. \u0130ki kademeli tasar\u0131m ayr\u0131ca, bu kadar y\u00fcksek bas\u0131n\u00e7 oranlar\u0131nda tek kademeli bir makineyi etkileyecek olan yeniden genle\u015fme kay\u0131plar\u0131n\u0131 azaltarak hacimsel verimlili\u011fi de art\u0131r\u0131r.<\/p>\n

3. \u00c7ok Y\u00fcksek Bas\u0131n\u00e7 Y\u00fckleri \u0130\u00e7in A\u011f\u0131r Hizmet Tipi G\u00fc\u00e7lendirilmi\u015f \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> \u00d6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, ilave takviye nerv\u00fcrleri ve entegre so\u011futma suyu kanallar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. Y\u00fcksek bas\u0131n\u00e7 silindiri, standart silindirlere g\u00f6re yakla\u015f\u0131k 40% daha kal\u0131n duvarlara sahiptir ve i\u015fleme sonras\u0131 gerilim giderme \u0131s\u0131l i\u015flemine tabi tutulmu\u015ftur. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu tasar\u0131m, pistonlar \u00fczerindeki tepe gaz kuvvetlerinin silindir ba\u015f\u0131na 50 tonu a\u015fabildi\u011fi ultra y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in kritik \u00f6neme sahip olan do\u011fal birinci dereceden kuvvet iptalini sa\u011flar. Bu mekanik avantaj, temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azaltarak, e\u015fde\u011fer bas\u0131n\u00e7 kapasitesine sahip tek s\u0131ral\u0131 bir tasar\u0131m i\u00e7in gerekli olacak 12+ ton yerine 6-8 tonluk takviyeli beton atalet blo\u011funa kurulumu m\u00fcmk\u00fcn k\u0131lar.<\/p>\n

4. Y\u00fcksek Torklu Tasar\u0131ma Sahip Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

ZW-3.3\/70, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 75 kW, 380V, 50Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 pistonlu kompres\u00f6rlerin ba\u015flang\u0131\u00e7 \u200b\u200by\u00fckleri i\u00e7in optimize edilmi\u015f y\u00fcksek torklu bir tasar\u0131ma sahiptir. Standart d\u00fc\u015f\u00fck voltaj konfig\u00fcrasyonu, orta gerilim altyap\u0131s\u0131 gerektirmeden mevcut 380V end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur. Motor, 7,00 MPa de\u015farj bas\u0131nc\u0131na kar\u015f\u0131 \u00e7al\u0131\u015ft\u0131rma s\u0131ras\u0131nda ilk s\u0131k\u0131\u015ft\u0131rma direncini a\u015fmak i\u00e7in gerekli olan y\u00fcksek ba\u015flang\u0131\u00e7 \u200b\u200btorkunu sa\u011flamak \u00fczere, \u00e7al\u0131\u015fma g\u00fcc\u00fc gereksinimine g\u00f6re daha b\u00fcy\u00fck boyutland\u0131r\u0131lm\u0131\u015ft\u0131r. Bu elektriksel basitlik, ZW-3.3\/70'i elektrik altyap\u0131 \u00f6l\u00e7e\u011finden ba\u011f\u0131ms\u0131z olarak \u00e7ok \u00e7e\u015fitli end\u00fcstriyel tesisler i\u00e7in eri\u015filebilir k\u0131lar.<\/p>\n

\"ZW-3.3\/70<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot T\u00fcp\u00fc Dolumu<\/h3>\n

ZW-3.3\/70, \u00f6zel olarak \u015fu ama\u00e7la \u00fcretilmi\u015ftir: End\u00fcstriyel ve t\u0131bbi nitrojen t\u00fcplerinin 15\u201320 MPa'ya kadar doldurulmas\u0131<\/strong> Kademeli bir s\u0131k\u0131\u015ft\u0131rma sistemi arac\u0131l\u0131\u011f\u0131yla \u00e7al\u0131\u015f\u0131r. Kompres\u00f6r\u00fcn 7,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131 do\u011frudan silindir doldurma bas\u0131nc\u0131na ula\u015fmasa da, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan y\u00fcksek bas\u0131n\u00e7l\u0131 doldurma kompres\u00f6r\u00fcn\u00fcn gerektirdi\u011fi s\u0131k\u0131\u015ft\u0131rma oran\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltan son derece verimli bir birinci kademe g\u00fc\u00e7lendirici g\u00f6revi g\u00f6r\u00fcr. Azotu 0,05\u20130,10 MPa'dan 7,00 MPa'ya y\u00fckselterek, ZW-3.3\/70, doldurma kompres\u00f6r\u00fcn\u00fcn gerekli bas\u0131n\u00e7 oran\u0131n\u0131 yakla\u015f\u0131k 60% azalt\u0131r, genel sistem verimlili\u011fini art\u0131r\u0131r ve pahal\u0131 y\u00fcksek bas\u0131n\u00e7 kademesinin \u00f6mr\u00fcn\u00fc uzat\u0131r. Ya\u011fs\u0131z tasar\u0131m, silindir doldurma i\u00e7in kesinlikle zorunludur \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi silindirlerde hapsolacak ve son kullan\u0131c\u0131lara iletilerek s\u00fcre\u00e7lerini kirletebilir ve gaz kalitesi standartlar\u0131n\u0131 ihlal edebilir.<\/p>\n

\"ZW-3.3\/70<\/p>\n

Petrol ve Do\u011falgaz Kuyular\u0131na Azot Enjeksiyonu<\/h3>\n

Petrol ve do\u011falgaz arama ve \u00fcretim faaliyetlerinde, ZW-3.3\/70 nitrojen g\u00fc\u00e7lendirici<\/a> y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen sa\u011flar Geli\u015ftirilmi\u015f petrol geri kazan\u0131m\u0131 (EOR), kuyu uyar\u0131m\u0131 ve gaz kald\u0131rma i\u015flemleri<\/strong>7,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, rezervuar bas\u0131n\u00e7lar\u0131n\u0131n tipik olarak 5-15 MPa aras\u0131nda de\u011fi\u015fti\u011fi 2.000 metreye kadar derinliklerdeki rezervuar olu\u015fumlar\u0131na nitrojen enjekte etmek i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, petrol sahas\u0131 uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc nitrojen i\u00e7indeki herhangi bir ya\u011f kirlili\u011fi, rezervuar kayas\u0131n\u0131n \u0131slat\u0131labilirli\u011fini de\u011fi\u015ftirerek petrol geri kazan\u0131m verimlili\u011fini azalt\u0131r ve potansiyel olarak olu\u015fum hasar\u0131na neden olur. Kompakt ayak izi ve 3,97 tonluk a\u011f\u0131rl\u0131\u011f\u0131, \u00fcnitenin uzak kuyu sahalar\u0131na konu\u015fland\u0131r\u0131lmak \u00fczere mobil k\u0131zaklara monte edilmesine olanak tan\u0131r.<\/p>\n

Havac\u0131l\u0131k ve Uzay Bas\u0131n\u00e7 Testi ve Bile\u015fen Do\u011frulama<\/h3>\n

Havac\u0131l\u0131k ve uzay \u00fcreticileri ve test tesisleri, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojene ihtiya\u00e7 duyarlar. U\u00e7ak par\u00e7alar\u0131n\u0131n bas\u0131n\u00e7 testleri, hidrolik sistem do\u011frulamas\u0131 ve yak\u0131t deposu inertle\u015ftirme sistemi testleri<\/strong>ZW-3.3\/70'in 7,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, g\u00f6vde b\u00f6l\u00fcmlerinin, ini\u015f tak\u0131m\u0131 bile\u015fenlerinin ve yak\u0131t sistemi donan\u0131m\u0131n\u0131n hidrostatik ve pn\u00f6matik testleri i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikas\u0131, test nitrojeninin, eser miktardaki ya\u011f kirlili\u011finin bile tahribats\u0131z testleri engelleyebilece\u011fi veya bile\u015fen performans\u0131n\u0131 etkileyen kal\u0131nt\u0131lar b\u0131rakabilece\u011fi havac\u0131l\u0131k standartlar\u0131n\u0131n (AS9100, NADCAP) kat\u0131 temizlik gereksinimlerini kar\u015f\u0131lad\u0131\u011f\u0131n\u0131 garanti eder.<\/p>\n

\"ZW-3.3\/70<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kimyasal Sentez ve Proses \u0130nertle\u015ftirme<\/h3>\n

Kimyasal proses end\u00fcstrilerinde, ZW-3.3\/70 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6r inertle\u015ftirme, kataliz\u00f6r yata\u011f\u0131 koruma ve s\u00fcperkritik ak\u0131\u015fkan ekstraksiyon s\u00fcre\u00e7leri<\/strong>7,00 MPa de\u015farj bas\u0131nc\u0131, 5-6 MPa'da \u00e7al\u0131\u015fan y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6rlerde inert atmosferleri korumak i\u00e7in yeterlidir ve proses bas\u0131nc\u0131n\u0131n \u00fczerinde bir g\u00fcvenlik marj\u0131 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, kimyasal sentez i\u00e7in zorunludur \u00e7\u00fcnk\u00fc ya\u011f kontaminasyonu kataliz\u00f6rleri zehirleyebilir, reaksiyon \u00fcr\u00fcnlerini kirletebilir ve oksijene duyarl\u0131 reaksiyonlarda potansiyel olarak tehlikeli ko\u015fullar yaratabilir. 3,3 m\u00b3\/dak kapasite, tek bir proses \u00fcnitesi i\u00e7inde paralel olarak \u00e7al\u0131\u015fan birden fazla y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6r\u00fc destekleyebilir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

ZW-3.3\/70, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, a\u015f\u0131r\u0131 \u0131s\u0131 direnci ve maksimum yap\u0131sal b\u00fct\u00fcnl\u00fck i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvar + kal\u0131n takviyeli nerv\u00fcr, gerilim giderilmi\u015f<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nUltra Y\u00fcksek Bas\u0131n\u00e7l\u0131 PTFE Kompozit<\/td>\nY\u00fcksek yo\u011funluklu cam elyaf\u0131 + bronz, 200\u00b0C dereceli, 7 MPa sertifikal\u0131<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015f merkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nA\u011f\u0131r hizmet tipi, hassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu i\u00e7in derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar, 100% X-\u0131\u015f\u0131n\u0131 ile incelenmi\u015f<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanm\u0131\u015f her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316'dan imal edilir ve 7,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc sa\u011flamak i\u00e7in 100% X-\u0131\u015f\u0131n\u0131 muayenesinden ge\u00e7irilir.<\/p>\n

\"ZW-3.3\/70<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

ZW-3.3\/70'in kuru a\u011f\u0131rl\u0131\u011f\u0131 3,97 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 800 mm \u00fczerindedir. 6-8 tonluk takviyeli beton atalet blo\u011fu<\/strong> Kararl\u0131 \u00e7al\u0131\u015fma i\u00e7in, a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rlerine (do\u011fal frekans 6\u20138 Hz) monte edilmi\u015f bir sistem gereklidir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131, birinci dereceden atalet kuvvetlerini ortadan kald\u0131r\u0131r, ancak ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz y\u00fckleri, sa\u011flam bir temel gerektiren \u00f6nemli \u00e7er\u00e7eve gerilimleri olu\u015fturur. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,8 m. Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131, termal genle\u015fmeyi kar\u015f\u0131lamak ve 7,00 MPa'da titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in yayl\u0131 ask\u0131lar ve genle\u015fme derzleri ile uygun \u015fekilde desteklenmelidir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 15 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerini ve ara so\u011futucuyu paralel olarak besler; ara so\u011futucu, termal y\u00f6netimdeki kritik rol\u00fc nedeniyle \u00f6ncelikli ak\u0131\u015f tahsisine sahiptir. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucunun y\u00fcksek bas\u0131n\u00e7l\u0131 silindirin PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131nda termal hasar\u0131 \u00f6nlemek i\u00e7in kademeler aras\u0131nda \u00f6nemli miktarda \u0131s\u0131y\u0131 uzakla\u015ft\u0131rmas\u0131 gerekir. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 30 mg\/L (y\u00fcksek bas\u0131n\u00e7ta SS316 korozyon korumas\u0131 i\u00e7in kat\u0131 s\u0131n\u0131r), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). Yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131, s\u0131cakl\u0131\u011f\u0131 ve s\u0131z\u0131nt\u0131 tespitini kontrol edin.<\/td>\n<\/tr>\n
200 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu, \u00e7atlaklar ve yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
800 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,18 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
2.500 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin; silindir i\u00e7 y\u00fczeylerini kontrol edin.<\/td>\n<\/tr>\n
5.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,06 mm'den fazla ise yataklar\u0131 de\u011fi\u015ftirin; \u015fasiyi inceleyin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

ZW-3.3\/70'in ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir; ancak ultra y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere g\u00f6re daha s\u0131k kontrol gerektirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu valfler, genellikle 7,00 MPa bas\u0131n\u00e7ta temiz nitrojen ko\u015fullar\u0131nda 2.500-4.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Y\u00fcksek bas\u0131n\u00e7 valf plakalar\u0131, a\u015f\u0131r\u0131 mekanik gerilme nedeniyle daha s\u0131k kontrol gerektirir ve 2.000-3.000 saat aral\u0131klarla de\u011fi\u015ftirilmelidir.<\/p>\n

\"ZW-3.3\/70<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

ZW-3.3\/70 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 7,00 MPa de\u015farj bas\u0131nc\u0131nda, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f gazda depolanan enerji ve h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 riski son derece y\u00fcksektir. T\u00fcm ZW-3.3\/70 tesislerinde \u015funlar bulunmal\u0131d\u0131r: (1) Kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme; (2) 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lm\u0131\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131; (3) Alarm durumunda otomatik olarak kapanan hem emme hem de de\u015farjda acil durum izolasyon vanalar\u0131; (4) OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutan havaland\u0131rma sistemleri; (5) 19,5% O\u2082'de (alarm) devreye giren ve 18,0% O\u2082'de sert izolasyonu tetikleyen acil durum kapatma kilitleri; (6) Bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitim alm\u0131\u015f personel. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, korozyon, a\u015f\u0131nma ve mekanik hasar a\u00e7\u0131s\u0131ndan y\u0131lda bir kez kontrol edilmelidir.<\/p>\n<\/div>\n

\"ZW-3.3\/70<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

ZW-3.3\/70, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 22,73 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi.<\/strong> 7,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, atmosferik giri\u015ften ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rma i\u00e7in gereken \u00f6nemli termodinamik i\u015fi yans\u0131t\u0131r. Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >5,00 MPa), bu verimlilik olduk\u00e7a rekabet\u00e7idir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, ya\u011fs\u0131z ultra y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rler, e\u015fde\u011fer bas\u0131n\u00e7larda tipik olarak 25-35 kW\/m\u00b3\/dak t\u00fcketirken, ya\u011fla ya\u011flanan pistonlu kompres\u00f6rler 20-25 kW\/m\u00b3\/dak t\u00fcketir ancak kabul edilemez ya\u011f kirlili\u011fine neden olur.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc boyunca, ZW-3.3\/70'in diyaframl\u0131 kompres\u00f6rlere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 60.000\u2013120.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $4.800\u2013$9.600 tutar\u0131nda bir azalmay\u0131 temsil etmektedir. Bununla birlikte, ZW-3.3\/70 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrols\u00fcz \u00fcretim sertifikas\u0131, daha y\u00fcksek kapasite ve daha d\u00fc\u015f\u00fck sermaye maliyetinin birle\u015fimi<\/strong> Diyaframl\u0131 alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, e\u015fde\u011fer ya\u011fs\u0131z sertifikasyona ve 3,3 m\u00b3\/dak kapasiteye sahip bir diyaframl\u0131 kompres\u00f6r, ZW-3.3\/70'ten 4-6 kat daha pahal\u0131ya mal olur ve \u00f6nemli \u00f6l\u00e7\u00fcde daha fazla yer kaplar.<\/p>\n

O ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Bu durum, marjinal enerji farkl\u0131l\u0131klar\u0131ndan ziyade sermaye maliyeti, bak\u0131m i\u015f\u00e7ili\u011fi ve ekipman bulunabilirli\u011fi taraf\u0131ndan domine edilmektedir. ZW-3.3\/70'in piston tasar\u0131m\u0131, diyaframl\u0131 kompres\u00f6rlere k\u0131yasla daha k\u0131sa bak\u0131m s\u00fcreleri ve daha d\u00fc\u015f\u00fck yedek par\u00e7a maliyetleriyle \u00fcst\u00fcn bak\u0131m kolayl\u0131\u011f\u0131 sunmaktad\u0131r. Ya\u011f\u0131n olmamas\u0131, 7.00 MPa'da ya\u011fl\u0131 alternatiflerde zorunlu olacak pahal\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011f filtreleme sistemlerine olan ihtiyac\u0131 ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

ZW-3.3\/70'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n