{"id":598,"date":"2026-07-21T07:33:37","date_gmt":"2026-07-21T07:33:37","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=598"},"modified":"2026-08-13T07:05:00","modified_gmt":"2026-08-13T07:05:00","slug":"zw-3-50-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/zw-3-50-nitrogen-compressor\/","title":{"rendered":"ZW-3\/50 Azot Kompres\u00f6r\u00fc | 5,00 MPa Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kritik Prosesler i\u00e7in 3 m\u00b3\/dak Ya\u011fs\u0131z N2 Takviyesi"},"content":{"rendered":"
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ZW-3\/50 Azot Kompres\u00f6r\u00fc \u2013 5,00 MPa Kritik Proses Uygulamalar\u0131 i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Edici<\/p>\n

5,00 MPa de\u015farj bas\u0131nc\u0131nda 3 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan ZW-3\/50, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz silindiri kademeli dolumu ve kritik petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, \u00fc\u00e7 s\u0131ral\u0131 ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, g\u00fc\u00e7lendirilmi\u015f y\u00fcksek bas\u0131n\u00e7 yap\u0131s\u0131 ve a\u015f\u0131r\u0131 bas\u0131n\u00e7ta zorlu s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"ZW-3\/50<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O ZW-3\/50 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek bas\u0131n\u00e7 segmentinde yer almaktad\u0131r ve \u00f6zellikle nitrojenin geleneksel end\u00fcstriyel da\u011f\u0131t\u0131m s\u0131n\u0131rlar\u0131n\u0131n \u00e7ok \u00fczerinde bas\u0131n\u00e7larda iletilmesi gereken uygulamalar i\u00e7in tasarlanm\u0131\u015ft\u0131r. Nominal kapasitesi ile 3 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 5,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, \u00f6zel end\u00fcstriyel ve ara\u015ft\u0131rma uygulamalar\u0131ndaki en zorlu nitrojen s\u0131k\u0131\u015ft\u0131rma gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

ZW-3\/50'yi geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Ultra y\u00fcksek bas\u0131n\u00e7 kapasitesiyle birle\u015ftirilmi\u015ftir. Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, a\u015f\u0131r\u0131 bas\u0131n\u00e7 hizmeti i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden hassas bir \u015fekilde i\u015flenmi\u015ftir. 5,00 MPa'da, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla ya\u011f kirlenmesi riski \u00f6nemli \u00f6l\u00e7\u00fcde artar; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, nitrojen safl\u0131\u011f\u0131n\u0131n tehlikeye at\u0131lamayaca\u011f\u0131 her uygulama i\u00e7in kesinlikle zorunlu k\u0131lar.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> Tipik giri\u015f ko\u015fullar\u0131ndan 5,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in gerekli olan konfig\u00fcrasyon. \u00dc\u00e7 s\u0131ral\u0131 tasar\u0131m, tek s\u0131ral\u0131 alternatiflere k\u0131yasla \u00fcst\u00fcn kuvvet dengesi ve azalt\u0131lm\u0131\u015f titre\u015fim sa\u011flarken, iki a\u015famal\u0131 d\u00fczenleme, de\u015farj s\u0131cakl\u0131klar\u0131n\u0131n PTFE s\u0131zd\u0131rmazl\u0131k malzemelerinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131rlar\u0131 i\u00e7inde kalmas\u0131n\u0131 sa\u011flar. Her a\u015fama ba\u011f\u0131ms\u0131z y\u00fcksek verimli so\u011futmaya sahiptir ve t\u00fcm d\u00fczenek, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma mekanik gerilimlerine dayanacak \u015fekilde tasarlanm\u0131\u015f g\u00fc\u00e7lendirilmi\u015f bir yap\u0131sal \u00e7er\u00e7eve \u00fczerine monte edilmi\u015ftir.<\/p>\n

\"ZW-3\/50<\/p>\n<\/div>\n

<\/p>\n

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Teknik \u00d6zellikler \u2013 ZW-3\/50<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-3\/50<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u00dc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n3<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n5.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n1920 \u00d7 1900 \u00d7 2580<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.97<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n55<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

ZW-3\/50, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> \u00d6zellikle a\u015f\u0131r\u0131 bas\u0131n\u00e7 hizmeti i\u00e7in tasarlanm\u0131\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in y\u00fcksek yo\u011funluklu cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 5,00 MPa de\u015farj bas\u0131nc\u0131nda, herhangi bir ya\u011flay\u0131c\u0131 mevcutsa ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 felaket derecede y\u00fcksek olur; bu nedenle ya\u011fs\u0131z tasar\u0131m mutlak bir gerekliliktir. PTFE form\u00fclasyonu, 185\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n a\u015f\u0131r\u0131 termal stresi alt\u0131nda bile g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fc sa\u011flar.<\/p>\n

2. \u00dcst\u00fcn Kuvvet Dengesi i\u00e7in \u00dc\u00e7 S\u0131ral\u0131 Tasar\u0131m<\/h3>\n

O iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> ZW-3\/50'nin mimarisi mekanik olarak geli\u015fmi\u015ftir ve s\u0131k\u0131\u015ft\u0131rma i\u015fini kuvvet dengeli bir konfig\u00fcrasyonda d\u00fczenlenmi\u015f \u00fc\u00e7 silindire da\u011f\u0131t\u0131r. Bu \u00fc\u00e7 s\u0131ral\u0131 tasar\u0131m \u015funlar\u0131 sa\u011flar: \u00fcst\u00fcn birinci ve ikinci dereceden kuvvet iptali<\/strong> Tek s\u0131ral\u0131 veya iki s\u0131ral\u0131 alternatiflere k\u0131yasla, titre\u015fim iletimini temele \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. 5,00 MPa'da pistonlar \u00fczerindeki tepe gaz kuvvetleri olduk\u00e7a y\u00fcksektir ve \u00fc\u00e7 s\u0131ral\u0131 d\u00fczenleme, bu kuvvetlerin hem dikey hem de yatay olarak dengelenmesini sa\u011flar. Bu mekanik avantaj, e\u015fde\u011fer bir tek s\u0131ral\u0131 kompres\u00f6r i\u00e7in gerekenden daha hafif bir temele kurulumu m\u00fcmk\u00fcn k\u0131lar ve \u00e7evredeki yap\u0131lara ve ba\u011fl\u0131 borulara binen y\u00fck\u00fc azalt\u0131r.<\/p>\n

3. G\u00fc\u00e7lendirilmi\u015f Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7er\u00e7eve Yap\u0131s\u0131<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (Standart GG25'ten daha y\u00fcksek kalite) \u00f6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, ek takviye nerv\u00fcrleri ve entegre so\u011futma suyu kanallar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 silindir blo\u011fu \u015fu \u00f6zelliklere sahiptir: Daha kal\u0131n duvarl\u0131 d\u00f6k\u00fcmler, gerilim giderici \u0131s\u0131l i\u015flem ve hassas honlama<\/strong> 5,00 MPa'l\u0131k a\u015f\u0131r\u0131 \u00e7al\u0131\u015fma bas\u0131n\u00e7lar\u0131 alt\u0131nda boyutsal kararl\u0131l\u0131\u011f\u0131 sa\u011flamak i\u00e7in, t\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 bile\u015fenler, bas\u0131n\u00e7 b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc tehlikeye atabilecek herhangi bir i\u00e7 kusuru tespit etmek amac\u0131yla 100% ultrasonik testine (UT) tabi tutulur. Krank mili, 42CrMo4 ala\u015f\u0131ml\u0131 \u00e7elikten d\u00f6v\u00fclm\u00fc\u015f, sertle\u015ftirilmi\u015f ve temperlenmi\u015f olup, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in kullan\u0131lan G2.5 standard\u0131ndan daha kat\u0131 olan ISO 1940 G1.0 standartlar\u0131na g\u00f6re dinamik olarak dengelenmi\u015ftir.<\/p>\n

4. Y\u00fcksek Torklu Motorlu Standart 380V S\u00fcr\u00fcc\u00fc<\/h3>\n

ZW-3\/50, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 55 kW, 380V, 50Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 kompresyon sistemlerinin ba\u015flang\u0131\u00e7 \u200b\u200by\u00fckleri i\u00e7in optimize edilmi\u015f y\u00fcksek torklu bir tasar\u0131ma sahiptir. Motor, IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur ve ba\u015flatma ve bas\u0131n\u00e7 art\u0131\u015f\u0131 s\u0131ras\u0131nda tepe tork taleplerini kar\u015f\u0131lamak i\u00e7in 1,15'lik bir servis fakt\u00f6r\u00fcne sahiptir. Standart 380V konfig\u00fcrasyonu, mevcut end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur ve bu da \u00fcnitenin orta gerilim altyap\u0131s\u0131 olmayan tesisler i\u00e7in eri\u015filebilir olmas\u0131n\u0131 sa\u011flar. 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in, entegre d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rl\u00fc iste\u011fe ba\u011fl\u0131 bir motor temin edilebilir.<\/p>\n

\"ZW-3\/50<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Silindiri Kaskad Dolumu<\/h3>\n

ZW-3\/50 a\u015fa\u011f\u0131dakiler i\u00e7in idealdir: t\u00fcp dolum istasyonlar\u0131<\/strong> Standart end\u00fcstriyel silindirler i\u00e7in nitrojenin 20 MPa'ya yakla\u015fan veya a\u015fan bas\u0131n\u00e7lara s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken yerlerde, kompres\u00f6r\u00fcn 5,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131 do\u011frudan silindir doldurma bas\u0131nc\u0131na ula\u015fmasa da, a\u015fa\u011f\u0131 ak\u0131\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 doldurma kompres\u00f6rlerinin gerektirdi\u011fi s\u0131k\u0131\u015ft\u0131rma oran\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltan son derece verimli bir ara g\u00fc\u00e7lendirici g\u00f6revi g\u00f6r\u00fcr. Nitrojeni 0,05\u20130,10 MPa'dan 5,00 MPa'ya y\u00fckselterek, ZW-3\/50 son doldurma a\u015famas\u0131n\u0131n gerektirdi\u011fi i\u015fi yakla\u015f\u0131k 60% azalt\u0131r, genel sistem verimlili\u011fini art\u0131r\u0131r ve pahal\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 doldurma ekipman\u0131n\u0131n \u00f6mr\u00fcn\u00fc uzat\u0131r. Ya\u011fs\u0131z tasar\u0131m, silindir doldurma i\u00e7in zorunludur \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi silindirlerde hapsolacak ve son kullan\u0131c\u0131lara iletilecektir.<\/p>\n

\"ZW-3\/50<\/p>\n

Kritik Petrokimya Acil Durum Azot Enjeksiyonu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde ZW-3\/50, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6rlere acil enjeksiyon, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve proses kaplar\u0131n\u0131n h\u0131zl\u0131 inertle\u015ftirilmesi<\/strong>5,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, 4,0 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na nitrojen enjekte etmek ve ar\u0131za durumlar\u0131nda bile pozitif inert gaz ak\u0131\u015f\u0131n\u0131 korumak i\u00e7in yeterlidir. ZW-3\/50 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r\u00fc<\/a> Genellikle, proses g\u00fcvenlik sistemleri tehlikeli ko\u015fullar\u0131 tespit etti\u011finde otomatik olarak devreye girmeye haz\u0131r, \u00f6zel bir acil durum yedekleme \u00fcnitesi olarak kurulur. Ya\u011fs\u0131z sertifikas\u0131, acil durum azotunun, geri kazan\u0131m i\u015flemleri s\u0131ras\u0131nda kataliz\u00f6rleri zehirleyebilecek veya \u00fcr\u00fcn kalitesini tehlikeye atabilecek kirleticiler i\u00e7ermedi\u011fini garanti eder.<\/p>\n

S\u00fcperkritik Ak\u0131\u015fkan \u00c7\u0131karma ve \u0130\u015fleme<\/h3>\n

Azot kullanan s\u00fcperkritik ak\u0131\u015fkan ekstraksiyonu (SFE) proseslerinde s\u00fcperkritik duruma ula\u015fmak i\u00e7in 3,0\u20137,0 MPa aral\u0131\u011f\u0131nda bas\u0131n\u00e7 gereklidir. ZW-3\/50'nin 5,00 MPa de\u015farj bas\u0131nc\u0131, bu ama\u00e7 i\u00e7in ideal bir konumdad\u0131r. \u0130la\u00e7lar\u0131n, do\u011fal \u00fcr\u00fcnlerin ve \u00f6zel kimyasallar\u0131n s\u00fcperkritik azot ekstraksiyonu<\/strong>Ya\u011fs\u0131z tasar\u0131m, s\u00fcperkritik ak\u0131\u015fkan ekstraksiyonu (SFE) uygulamalar\u0131nda kesinlikle kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi, hedef bile\u015fiklerle birlikte ekstrakte edilerek nihai \u00fcr\u00fcn\u00fc kirletebilir ve farmas\u00f6tik ekstraktlarda potansiyel olarak toksik safs\u0131zl\u0131klar olu\u015fturabilir. 3 m\u00b3\/dak kapasite, pilot \u00f6l\u00e7ekli ve k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli \u00fcretim SFE sistemleri i\u00e7in olduk\u00e7a uygundur.<\/p>\n

\"ZW-3\/50<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Bas\u0131n\u00e7 Testi ve Temizleme<\/h3>\n

Do\u011fal gaz boru hatlar\u0131, hidrojen boru hatlar\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 proses boru hatlar\u0131 gerektirir azot bas\u0131n\u00e7 testi ve temizleme<\/strong> Devreye alma \u00f6ncesi ve bak\u0131m sonras\u0131. ZW-3\/50'nin 5,00 MPa de\u015farj bas\u0131nc\u0131, 3,5 MPa'ya kadar boru hatt\u0131 i\u015fletme bas\u0131n\u00e7lar\u0131na e\u015fde\u011fer hidrostatik testler (ASME B31.8'e g\u00f6re, 1,25\u00d7 MAOP'de test) ve 4,0 MPa'ya kadar bas\u0131n\u00e7larda pn\u00f6matik testler i\u00e7in yeterlidir. Boru hatt\u0131 testlerinde bas\u0131n\u00e7l\u0131 havaya g\u00f6re azot tercih edilir \u00e7\u00fcnk\u00fc hidrokarbon kal\u0131nt\u0131lar\u0131n\u0131n varl\u0131\u011f\u0131nda oksijenle ili\u015fkili patlama riskini ortadan kald\u0131r\u0131r. Ya\u011fs\u0131z tasar\u0131m, test azotunun boru hatt\u0131nda daha sonraki \u00fcr\u00fcn kalitesini etkileyebilecek hidrokarbon kirleticileri b\u0131rakmamas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

ZW-3\/50, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uygulamas\u0131, \u0131s\u0131 direnci ve ola\u011fan\u00fcst\u00fc mekanik b\u00fct\u00fcnl\u00fck i\u00e7in \u00f6zel olarak se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, kal\u0131n duvar + takviyeli nerv\u00fcr<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G1.0 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nUltra y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131na sahip, kendinden ya\u011flamal\u0131, maksimum 185\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015f merkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131, g\u00fc\u00e7lendirilmi\u015f, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ve ASME B\u00f6l\u00fcm V, Madde 4 uyar\u0131nca 100% ultrasonik testten (UT) ge\u00e7irilir. Tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle MAWP'nin 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 5,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131larla diki\u015fsiz SS316'dan imal edilir.<\/p>\n

\"ZW-3\/50<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

ZW-3\/50'nin kuru a\u011f\u0131rl\u0131\u011f\u0131 3,97 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. \u00dc\u00e7 s\u0131ral\u0131 kuvvet dengeli tasar\u0131ma ra\u011fmen, 5,00 MPa'l\u0131k a\u015f\u0131r\u0131 gaz kuvvetleri, 6-8 tonluk takviyeli beton atalet blo\u011fu<\/strong> A\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rlerine (do\u011fal frekans 6\u20138 Hz) monte edilmi\u015ftir. Temel, yaln\u0131zca statik a\u011f\u0131rl\u0131\u011fa de\u011fil, ayn\u0131 zamanda bas\u0131n\u00e7 dalgalanmas\u0131 s\u0131ras\u0131nda olu\u015fan dinamik kuvvetlere de dayanacak \u015fekilde tasarlanmal\u0131d\u0131r. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,8 m. Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131, titre\u015fim iletimini ve yorulma kaynakl\u0131 ar\u0131zay\u0131 \u00f6nlemek i\u00e7in ba\u011f\u0131ms\u0131z olarak yayl\u0131 ask\u0131lar veya rijit ankrajlarla desteklenmelidir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 14 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerini ve ara so\u011futucuyu paralel olarak besler; 5,00 MPa'l\u0131k a\u015f\u0131r\u0131 s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131 nedeniyle ara so\u011futucu \u00f6ncelikli ak\u0131\u015f al\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). Y\u00fcksek verimli so\u011futucularda kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in t\u00fcm tesislerde yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131, s\u0131cakl\u0131\u011f\u0131 ve emniyet valfi durumunu kontrol edin.<\/td>\n<\/tr>\n
200 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu, \u00e7atlaklar ve yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
800 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,18 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
2.500 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin; y\u00fcksek bas\u0131n\u00e7l\u0131 silindir i\u00e7 y\u00fczeyini kontrol edin.<\/td>\n<\/tr>\n
5.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,06 mm'den fazla ise yataklar\u0131 de\u011fi\u015ftirin; \u015fasiyi inceleyin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

ZW-3\/50'nin ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Bununla birlikte, a\u015f\u0131r\u0131 bas\u0131n\u00e7 ko\u015fullar\u0131 nedeniyle... PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 servislere k\u0131yasla daha y\u00fcksek a\u015f\u0131nma oranlar\u0131 ya\u015fan\u0131r ve tipik de\u011fi\u015ftirme aral\u0131klar\u0131 2.500-4.000 saattir. 5,00 MPa'da artan mekanik ve termal gerilme nedeniyle y\u00fcksek bas\u0131n\u00e7l\u0131 valf plakalar\u0131n\u0131n \u00f6zellikle yak\u0131ndan izlenmesi gerekir. Bu hususlara ra\u011fmen, genel bak\u0131m y\u00fck\u00fc, e\u015fde\u011fer bas\u0131n\u00e7 kapasitesine sahip ya\u011fla ya\u011flanan sistemlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

\"ZW-3\/50<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

ZW-3\/50 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 5,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski SON DERECE y\u00fcksektir. T\u00fcm ZW-3\/50 tesislerinde \u015funlar bulunmal\u0131d\u0131r: (1) Kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme; (2) 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lm\u0131\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131; (3) Emme ve de\u015farj hatlar\u0131nda otomatik acil durum izolasyon vanalar\u0131; (4) OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutmak \u00fczere tasarlanm\u0131\u015f havaland\u0131rma sistemleri; (5) 19,5% O\u2082'de (alarm) devreye giren ve 18,0% O\u2082'de sert izolasyonu tetikleyen acil durum kapatma kilitleri; (6) Herhangi bir i\u015fletme veya bak\u0131m \u00f6ncesinde ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitimli personel. Y\u00fcksek bas\u0131n\u00e7l\u0131 bile\u015fenleri, bas\u0131nc\u0131 tamamen d\u00fc\u015f\u00fcrmeden ve kilitleme\/etiketleme prosed\u00fcrlerini uygulamadan asla s\u00f6kmeye kalk\u0131\u015fmay\u0131n.<\/p>\n<\/div>\n

\"ZW-3\/50<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

ZW-3\/50, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 18,33 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 5,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rma i\u00e7in gereken \u00f6nemli termodinamik i\u015fi yans\u0131t\u0131r. Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >4,00 MPa), bu verimlilik rekabet\u00e7idir ve bu bas\u0131n\u00e7larda ya\u011fs\u0131z hizmet i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer ultra y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131nda ya\u011fla ya\u011flanan pistonlu kompres\u00f6rler tipik olarak 20-25 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 30 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc boyunca, ZW-3\/50'nin daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 80.000\u2013160.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k $6.400\u2013$12.800 tutar\u0131nda do\u011frudan elektrik maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, ZW-3\/50 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flama gerektiren alternatiflerde bu zorunlu olurdu. 5,00 MPa'da, ya\u011f kirlili\u011finin konsantrasyonu 0,30 MPa'dakine g\u00f6re yakla\u015f\u0131k 15-20 kat daha y\u00fcksek olurdu; bu da sonraki a\u015famalarda ya\u011f\u0131n uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 son derece pahal\u0131 ve teknik olarak zorlu hale getirirdi.<\/p>\n

O ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Enerji tasarrufundan ziyade ekipman g\u00fcvenilirli\u011fi ve bak\u0131m i\u015f\u00e7ili\u011fi \u00f6n plandad\u0131r. ZW-3\/50'nin ya\u011fs\u0131z tasar\u0131m\u0131, y\u00fcksek s\u0131cakl\u0131kta ya\u011f bozulmas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015f ekipman\u0131na ya\u011f ta\u015f\u0131nmas\u0131 ve y\u00fcksek diferansiyel bas\u0131n\u00e7 alt\u0131nda s\u0131k s\u0131k ya\u011f filtresi t\u0131kanmas\u0131 gibi ya\u011fla ya\u011flanan y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rlerle ili\u015fkili kronik bak\u0131m sorunlar\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

ZW-3\/50'yi belirli saha ko\u015fullar\u0131na, g\u00fcvenlik gereksinimlerine ve entegrasyon ihtiya\u00e7lar\u0131na uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n