{"id":597,"date":"2026-07-21T07:02:10","date_gmt":"2026-07-21T07:02:10","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=597"},"modified":"2026-09-02T15:27:10","modified_gmt":"2026-09-02T15:27:10","slug":"zw-5-40-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/zw-5-40-nitrogen-compressor\/","title":{"rendered":"ZW-5\/40 Azot Kompres\u00f6r\u00fc | 4,00 MPa Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Uygulamalar i\u00e7in 5 m\u00b3\/dak Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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<\/p>\n

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ZW-5\/40 Azot Kompres\u00f6r\u00fc \u2013 4,00 MPa Kritik Proses Uygulamalar\u0131 i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Edici<\/p>\n

4,00 MPa de\u015farj bas\u0131nc\u0131nda 5 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan ZW-5\/40, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz silindiri kademeli dolumu ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, \u00fc\u00e7 s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, \u00fc\u00e7 kademeli termodinamik optimizasyon ve a\u015f\u0131r\u0131 bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in \u00fcretilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"ZW-5\/40<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O ZW-5\/40 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, hem \u00f6nemli ak\u0131\u015f kapasitesi hem de ultra y\u00fcksek de\u015farj bas\u0131nc\u0131 gerektiren uygulamalar i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r teknolojimizin zirvesini temsil etmektedir. Nominal kapasitesi ile 5 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 4,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel azot kompres\u00f6r portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek bas\u0131n\u00e7 segmentinde yer almakta olup, k\u00fcresel end\u00fcstriyel gaz pazar\u0131ndaki en zorlu proses uygulamalar\u0131na hizmet vermektedir.<\/p>\n

ZW-5\/40'\u0131 t\u00fcm geleneksel alternatiflerden ay\u0131ran \u00f6zellik, \u00dc\u00e7 a\u015famal\u0131 termodinamik optimizasyonla birle\u015ftirilmi\u015f, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu.<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, \u00f6zellikle ultra y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma i\u00e7in form\u00fcle edilmi\u015f, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir. Bu do\u011fal ya\u011fs\u0131z \u00f6zelli\u011fi, nitrojen ak\u0131\u015f\u0131n\u0131n tamamen kirlenmeden kalmas\u0131n\u0131 sa\u011flayarak, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131na uyum sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Petrol kirlili\u011finin en yo\u011fun ve giderilmesinin en zor olaca\u011f\u0131 4,00 MPa bas\u0131n\u00e7ta bile do\u011fal olarak mevcuttur.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> 4,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in termodinamik olarak hayati \u00f6nem ta\u015f\u0131yan bir konfig\u00fcrasyon. \u00dc\u00e7 s\u0131ral\u0131 d\u00fczenleme, s\u0131k\u0131\u015ft\u0131rma i\u015fini \u00fc\u00e7 silindire b\u00f6ler ve her kademe aras\u0131nda bulunan \u00f6zel ara so\u011futucular, gaz s\u0131cakl\u0131klar\u0131n\u0131 g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda tutar. G\u00fc\u00e7lendirilmi\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 silindir b\u00f6l\u00fcmlerine sahip sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve hassas i\u015flenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 100.000 saat<\/strong> Ultra y\u00fcksek bas\u0131n\u00e7 hizmetinde standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"ZW-5\/40<\/p>\n<\/div>\n

<\/p>\n

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Teknik \u00d6zellikler \u2013 ZW-5\/40<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-5\/40<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u00dc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n5<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n4.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n1947 \u00d7 1900 \u00d7 2580<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.97<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n75<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

ZW-5\/40, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> 4,00 MPa servis i\u00e7in \u00f6zel olarak geli\u015ftirilmi\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in y\u00fcksek mukavemetli cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 4,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,10 MPa'dakinden yakla\u015f\u0131k 40 kat daha y\u00fcksek olur ve bu da ya\u011f kirlili\u011fini felaket haline getirir ve a\u015fa\u011f\u0131 ak\u0131\u015fta uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 neredeyse imkans\u0131z k\u0131lar. ZW-5\/40'\u0131n do\u011fal ya\u011fs\u0131z tasar\u0131m\u0131 bu riski tamamen ortadan kald\u0131rarak, ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Herhangi bir son i\u015flem filtrasyonuna gerek kalmadan. PTFE form\u00fclasyonu, 200\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n a\u015f\u0131r\u0131 termal stresi alt\u0131nda g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc sa\u011flar.<\/p>\n

2. \u00dc\u00e7 A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7) s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> ZW-5\/40'\u0131n termodinamik olarak 0,05\u20130,10 MPa'l\u0131k tipik giri\u015f ko\u015fullar\u0131ndan 4,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131 hedefine ula\u015fmas\u0131 zorunludur. Yakla\u015f\u0131k 40:1 ila 80:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, her kademesi 3:1 ila 4:1 aras\u0131nda y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan \u00fc\u00e7 s\u0131k\u0131\u015ft\u0131rma silindirine da\u011f\u0131t\u0131l\u0131r. \u00d6zel olarak tasarlanm\u0131\u015f y\u00fcksek verimli borulu intercooler'lar<\/strong> Her a\u015fama aras\u0131nda, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131 uzakla\u015ft\u0131r\u0131l\u0131r, b\u00f6ylece tahliye s\u0131cakl\u0131klar\u0131 160\u00b0C'nin alt\u0131nda tutulur ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131 \u00f6nlenir. Bu \u00fc\u00e7 a\u015famal\u0131 yakla\u015f\u0131m olmadan, tahliye s\u0131cakl\u0131\u011f\u0131 250\u00b0C'yi a\u015far ve bu da herhangi bir ya\u011fs\u0131z s\u0131zd\u0131rmazl\u0131k malzemesinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131n \u00e7ok \u00f6tesindedir. A\u015famal\u0131 tasar\u0131m ayr\u0131ca, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda iki a\u015famal\u0131 alternatiflere k\u0131yasla hacimsel verimlili\u011fi yakla\u015f\u0131k 15% art\u0131r\u0131r.<\/p>\n

3. G\u00fc\u00e7lendirilmi\u015f Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7er\u00e7eve Yap\u0131s\u0131<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 silindir b\u00f6lgesinde, 4,00 MPa tepe bas\u0131n\u00e7lar\u0131n\u0131n mekanik gerilmelerine dayanacak \u015fekilde \u00f6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri bulunmaktad\u0131r. \u00dc\u00e7\u00fcnc\u00fc (y\u00fcksek bas\u0131n\u00e7l\u0131) kademedeki silindir duvarlar\u0131, standart d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 silindirlere g\u00f6re yakla\u015f\u0131k 40% daha kal\u0131nd\u0131r ve bas\u0131n\u00e7 alt\u0131nda deformasyonu \u00f6nlemek i\u00e7in ek d\u0131\u015f takviye nerv\u00fcrleri i\u00e7erir. \u00fc\u00e7 s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> M\u00fckemmel bir kuvvet dengesi sa\u011flar; birinci ve \u00fc\u00e7\u00fcnc\u00fc kademeler, net atalet kuvvetlerini en aza indirmek i\u00e7in ikinci kademeye kar\u015f\u0131t konumdad\u0131r. D\u00f6vme \u00e7elik krank mili, ISO 1940 G2.5 standartlar\u0131na g\u00f6re dinamik olarak dengelenmi\u015ftir ve y\u00fcksek bas\u0131n\u00e7l\u0131 gaz kuvvetleriyle ili\u015fkili artan yatak y\u00fcklerine dayanmak i\u00e7in sertle\u015ftirilmi\u015f yatak muylular\u0131na sahiptir. T\u00fcm karter tertibat\u0131, maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n \u00fczerinde 50% g\u00fcvenlik marj\u0131 sa\u011flayan minimum 6,00 MPa patlama bas\u0131nc\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n

4. Y\u00fcksek Torklu Tasar\u0131ma Sahip Standart 380V End\u00fcstriyel Motor<\/h3>\n

ZW-5\/40, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 75 kW, 380V, 50Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur. Motor, pistonlar \u00fczerindeki gaz y\u00fck\u00fcn\u00fcn s\u0131k\u0131\u015ft\u0131rma stroku s\u0131ras\u0131nda \u00f6nemli bir diren\u00e7 olu\u015fturdu\u011fu ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n tepe tork gereksinimlerini kar\u015f\u0131lamak \u00fczere \u00f6zel olarak se\u00e7ilmi\u015f y\u00fcksek torklu bir tasar\u0131ma sahiptir. Standart 380V konfig\u00fcrasyonu, orta gerilim altyap\u0131s\u0131 gerektirmeden mevcut end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur ve \u00fcniteyi \u00e7ok \u00e7e\u015fitli tesisler i\u00e7in eri\u015filebilir k\u0131lar. Motor, 4,00 MPa \u00e7al\u0131\u015fma i\u00e7in gereken y\u00fcksek torku iletirken k\u00fc\u00e7\u00fck hizalama hatalar\u0131n\u0131 telafi eden a\u011f\u0131r hizmet tipi esnek disk kaplin arac\u0131l\u0131\u011f\u0131yla kompres\u00f6re ba\u011flan\u0131r.<\/p>\n

\"ZW-5\/40<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Silindiri Kaskad Dolumu<\/h3>\n

ZW-5\/40, \u00f6zel olarak \u015fu ama\u00e7larla \u00fcretilmi\u015ftir: Azot t\u00fcp\u00fc kademeli dolum istasyonlar\u0131<\/strong> Gaz\u0131n y\u00fcksek bas\u0131n\u00e7l\u0131 t\u00fcp r\u00f6morklar\u0131nda veya silindir bankalar\u0131nda depolanmas\u0131 i\u00e7in 4,00 MPa'ya kadar s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken yerlerde kullan\u0131l\u0131r. 4,00 MPa de\u015farj bas\u0131nc\u0131, end\u00fcstriyel azot t\u00fcp r\u00f6morklar\u0131 i\u00e7in standart depolama bas\u0131nc\u0131d\u0131r ve b\u00fcy\u00fck azot hacimlerinin uzak \u015fantiyelere, in\u015faat projelerine ve acil m\u00fcdahale noktalar\u0131na verimli bir \u015fekilde ta\u015f\u0131nmas\u0131n\u0131 sa\u011flar. 5 m\u00b3\/dak kapasite, t\u00fcp r\u00f6morklar\u0131n\u0131n h\u0131zl\u0131 bir \u015fekilde doldurulmas\u0131n\u0131 sa\u011flar; tipik bir 3.000 litrelik t\u00fcp r\u00f6morku yakla\u015f\u0131k 10 saatte doldurulur. Ya\u011fs\u0131z tasar\u0131m, silindir dolumu i\u00e7in kesinlikle kritiktir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi y\u00fcksek bas\u0131n\u00e7l\u0131 depolama sisteminde hapsolacak ve son kullan\u0131c\u0131lara iletilerek s\u00fcre\u00e7lerini kirletebilir ve safl\u0131k \u00f6zelliklerini ihlal edebilir.<\/p>\n

\"ZW-5\/40<\/p>\n

Petrokimya Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde, ZW-5\/40 nitrojen kompres\u00f6r\u00fc<\/a> ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen sa\u011flar Y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6rlerin acil bas\u0131n\u00e7s\u0131zla\u015ft\u0131r\u0131lmas\u0131, kapatma s\u0131ras\u0131nda kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve 3,20 MPa tasar\u0131m bas\u0131nc\u0131na sahip proses kaplar\u0131n\u0131n hidrostatik testi.<\/strong>4,00 MPa de\u015farj bas\u0131nc\u0131, tipik S\u0131n\u0131f 300 proses borular\u0131 ve tanklar\u0131n\u0131n test bas\u0131nc\u0131n\u0131n \u00fczerinde 25%'lik bir g\u00fcvenlik pay\u0131 sa\u011flayarak g\u00fcvenli ve etkili bas\u0131n\u00e7 testini garanti eder. Ya\u011fs\u0131z tasar\u0131m, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur. 4,00 MPa'da eser miktarda ya\u011f kirlili\u011fi bile, pahal\u0131 kataliz\u00f6rleri devre d\u0131\u015f\u0131 b\u0131rakacak ve y\u00fcksek de\u011ferli \u00fcr\u00fcn ak\u0131\u015flar\u0131n\u0131 kirletecek kadar yo\u011funla\u015facakt\u0131r.<\/p>\n

Petrol ve Do\u011falgaz Kuyusu Uyar\u0131m\u0131 ve Kuyu Bak\u0131m\u0131<\/h3>\n

Petrol ve do\u011falgaz arama ve \u00fcretim operasyonlar\u0131nda, ZW-5\/40 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen sa\u011flar. nitrojen kald\u0131rma i\u015flemleri, kuyu uyar\u0131m\u0131 ve kuyu bak\u0131m prosed\u00fcrleri<\/strong>Azot, petrol kuyular\u0131na y\u00fcksek bas\u0131n\u00e7la enjekte edilerek s\u0131v\u0131 kolonunun hidrostatik y\u00fcksekli\u011fi azalt\u0131l\u0131r ve rezervuar s\u0131v\u0131lar\u0131n\u0131n y\u00fczeye akmas\u0131 sa\u011flan\u0131r. 4,00 MPa de\u015farj bas\u0131nc\u0131, 2.000 metreye kadar derinlikteki kuyularda azot kald\u0131rma i\u015flemi i\u00e7in yeterlidir ve 5 m\u00b3\/dak kapasite, uzun s\u00fcreli kuyu bak\u0131m \u00e7al\u0131\u015fmalar\u0131 i\u00e7in s\u00fcrekli azot enjeksiyonunu destekleyebilir. Ya\u011fs\u0131z tasar\u0131m, formasyon s\u0131v\u0131lar\u0131n\u0131n kirlenmesini \u00f6nler ve azotun rezervuara \u0131slat\u0131labilirli\u011fi de\u011fi\u015ftirebilecek veya formasyona zarar verebilecek hidrokarbonlar sokmamas\u0131n\u0131 sa\u011flar.<\/p>\n

\"ZW-5\/40<\/p>\n

Havac\u0131l\u0131k ve Savunma Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Sistemleri<\/h3>\n

Havac\u0131l\u0131k ve savunma sanayi tesisleri, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojene ihtiya\u00e7 duyar. hidrolik sistem testleri, yak\u0131t tank\u0131 inertle\u015ftirme sistemi do\u011frulamas\u0131 ve uzay arac\u0131 itme sistemi yer deste\u011fi<\/strong>ZW-5\/40'\u0131n 4,00 MPa de\u015farj bas\u0131nc\u0131, 21 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131na sahip u\u00e7ak hidrolik sistemlerinin (g\u00fcvenli bir test ortam\u0131 olarak nitrojen kullan\u0131larak) test edilmesi ve uzay arac\u0131 f\u0131rlatma haz\u0131rl\u0131\u011f\u0131nda kullan\u0131lan yer destek ekipmanlar\u0131n\u0131n doldurulmas\u0131 i\u00e7in uygundur. Ya\u011fs\u0131z sertifikas\u0131, uzay bo\u015flu\u011funda \u00e7al\u0131\u015facak sistemlerde herhangi bir hidrokarbon kirlenmesini yasaklayan havac\u0131l\u0131k temizlik standartlar\u0131na (MIL-PRF-27401 ve e\u015fde\u011feri) uyumlulu\u011fu sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

ZW-5\/40, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, a\u015f\u0131r\u0131 \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP A\u015famas\u0131)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (IP A\u015famas\u0131)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvar + nerv\u00fcr<\/td>\n<\/tr>\n
Silindir Blo\u011fu (Y\u00fcksek Bas\u0131n\u00e7 A\u015famas\u0131)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, a\u011f\u0131r hizmet tipi takviyeli, 40% daha kal\u0131n duvarlar<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, sertle\u015ftirilmi\u015f yataklar, ISO 1940 G2.5<\/td>\n<\/tr>\n
Piston Segmanlar\u0131 (T\u00fcm A\u015famalar)<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nUltra y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131na sahip, kendinden ya\u011flamal\u0131, maksimum 200\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131 (T\u00fcm A\u015famalar)<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka, g\u00fc\u00e7lendirilmi\u015f yaylar<\/td>\n<\/tr>\n
Ara so\u011futucular (2 adet)<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar, 100% X-\u0131\u015f\u0131n\u0131 testinden ge\u00e7mi\u015ftir.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle MAWP'nin 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lar ve 4,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda mutlak s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in 100% X-\u0131\u015f\u0131n\u0131 testi ile diki\u015fsiz SS316'dan imal edilir.<\/p>\n

\"ZW-5\/40<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

ZW-5\/40'\u0131n kuru a\u011f\u0131rl\u0131\u011f\u0131 3,97 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. \u00dc\u00e7 s\u0131ral\u0131 tasar\u0131m iyi bir kuvvet dengesi sa\u011flasa da, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma \u00f6nemli gaz kuvvetleri \u00fcretir ve bu da belirli bir bas\u0131n\u00e7 dengesinin sa\u011flanmas\u0131n\u0131 gerektirir. 8-10 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fim iletimini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rlerine (do\u011fal frekans 6\u20138 Hz) monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m. Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye boru hatt\u0131, 4,00 MPa'da titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in ba\u011f\u0131ms\u0131z olarak yayl\u0131 ask\u0131lar veya rijit ankrajlarla desteklenmelidir. Tahliye hatt\u0131na 110% MAWP de\u011ferinde bir bas\u0131n\u00e7 tahliye vanas\u0131 ve 120% MAWP de\u011ferinde bir patlama diski tak\u0131lmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 15 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde \u00e7al\u0131\u015f\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine ve iki ara so\u011futucuya paralel olarak su sa\u011flar ve \u00f6ncelikli ak\u0131\u015f ara so\u011futuculara y\u00f6nlendirilir. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucu performans\u0131 kesinlikle kritiktir; e\u011fer ara so\u011futucu etkinli\u011fi 80%'nin alt\u0131na d\u00fc\u015ferse, de\u015farj s\u0131cakl\u0131\u011f\u0131 PTFE malzemelerinin g\u00fcvenli s\u0131n\u0131r\u0131n\u0131 a\u015facakt\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 30 mg\/L (y\u00fcksek bas\u0131n\u00e7ta SS316 boru korozyonunu \u00f6nlemek i\u00e7in kat\u0131 s\u0131n\u0131r), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). G\u00fcvenilir \u00e7al\u0131\u015fma i\u00e7in tam ak\u0131\u015fl\u0131 filtrasyon ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi zorunludur.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, t\u00fcm kademe \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131klar\u0131n\u0131 ve bas\u0131n\u00e7lar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
200 saat<\/td>\nVana Plakas\u0131 Muayenesi (Y\u00fcksek Bas\u0131n\u00e7 A\u015famas\u0131)<\/td>\nY\u00fcksek bas\u0131n\u00e7 kademe vanalar\u0131n\u0131 karbon birikintileri, yay yorgunlu\u011fu, \u00e7atlama ve yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
500 saat<\/td>\nVana Plakas\u0131 Muayenesi (T\u00fcm A\u015famalar)<\/td>\nT\u00fcm kademe vanalar\u0131n\u0131 inceleyin, yay serbest uzunlu\u011funu \u00f6l\u00e7\u00fcn, plaka e\u011frilmesini kontrol edin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nT\u00fcm kademe halkas\u0131 oluk bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn; 0,15 mm'den b\u00fcy\u00fckse HP kademe halkalar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
2.500 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm a\u015famalardaki piston segmanlar\u0131n\u0131, yay bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
5.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, t\u00fcm yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,06 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

ZW-5\/40'\u0131n ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fla ilgili t\u00fcm bak\u0131m g\u00f6revlerini ortadan kald\u0131r\u0131r. Bununla birlikte, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere g\u00f6re valf plakalar\u0131na ve piston halkalar\u0131na daha s\u0131k dikkat edilmesini gerektirir. y\u00fcksek bas\u0131n\u00e7 kademesi (\u00fc\u00e7\u00fcnc\u00fc kademe) valf plakalar\u0131<\/strong> En \u00e7ok zorlanan bile\u015fenlerdir ve temel a\u015f\u0131nma modellerini belirlemek i\u00e7in ilk 1.000 \u00e7al\u0131\u015fma saati boyunca her 200 saatte bir kontrol edilmeleri gerekir. Temel a\u015f\u0131nma oranlar\u0131 belirlendikten sonra, ger\u00e7ek durum izleme verilerine ba\u011fl\u0131 olarak kontrol aral\u0131\u011f\u0131 uzat\u0131labilir.<\/p>\n

\"ZW-5\/40<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

ZW-5\/40 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII K\u0131s\u0131m 1, GB 150-2011, PED 2014\/68\/EU Mod\u00fcl H (Tam Kalite G\u00fcvencesi)<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan 4,00 MPa'da ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015, OHSAS 18001\/ISO 45001<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot basit bir bo\u011fucu gazd\u0131r. 4,00 MPa de\u015farj bas\u0131nc\u0131nda, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f gazda depolanan potansiyel enerji ve felaket niteli\u011finde sal\u0131n\u0131m riski son derece y\u00fcksektir. T\u00fcm ZW-5\/40 tesisleri \u015funlar\u0131 i\u00e7ermelidir: (1) S\u00fcrekli oksijen eksikli\u011fi izleme<\/strong> kompres\u00f6r odas\u0131nda ve biti\u015fik t\u00fcm alanlarda; (2) 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131<\/strong> t\u00fcm bas\u0131n\u00e7l\u0131 kaplarda ve tahliye hatt\u0131nda; (3) 120% MAWP de\u011ferinde patlamaya dayan\u0131kl\u0131 diskler.<\/strong> ikincil koruma olarak; (4) Acil durum izolasyon vanalar\u0131<\/strong> (5) OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19.5%'nin \u00fczerinde tutan havaland\u0131rma; (6) 19.5% O\u2082'de (alarm) ve 18.0% O\u2082'de (sert izolasyon) acil kapatma. Personel, bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenli\u011fi e\u011fitimini tamamlamal\u0131 ve uygun KKD giymelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131 mekanik hasardan korunmal\u0131 ve bas\u0131n\u00e7 de\u011ferleri a\u00e7\u0131k\u00e7a i\u015faretlenmelidir.<\/p>\n<\/div>\n

\"ZW-5\/40<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

ZW-5\/40, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 15,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 4,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rma i\u00e7in gereken \u00f6nemli termodinamik i\u015fi yans\u0131t\u0131r. Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >3,00 MPa), bu verimlilik olduk\u00e7a rekabet\u00e7idir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer ultra y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131ndaki ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 16\u201318 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z ultra y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in se\u00e7ilir) \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck kapasiteyle 20 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc boyunca, ZW-5\/40'\u0131n daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 40.000\u2013120.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $3.200\u2013$9.600 tutar\u0131nda bir azalma anlam\u0131na gelir. Bununla birlikte, ZW-5\/40'\u0131n temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve 4,00 MPa'da petrol\u00fcn daha sonraki a\u015famalarda uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131n imkans\u0131zl\u0131\u011f\u0131<\/strong>Bu bas\u0131n\u00e7ta, ya\u011f filtreleme sistemleri a\u015f\u0131r\u0131 pahal\u0131, bak\u0131m gerektiren ve g\u00fcvenilmez hale gelir. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, sonradan ar\u0131tma giri\u015fiminde bulunulan ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 35\u201345% azalmaktad\u0131r.<\/p>\n

\u00dc\u00e7 kademeli tasar\u0131m, bu bas\u0131n\u00e7 seviyesinde iki kademeli alternatiflere g\u00f6re \u00f6nemli bir verimlilik avantaj\u0131 da sa\u011flar. Genel bas\u0131n\u00e7 oran\u0131n\u0131 ara so\u011futma ile \u00fc\u00e7 kademeye b\u00f6lerek, ZW-5\/40, e\u015fde\u011fer bir iki kademeli kompres\u00f6re g\u00f6re yakla\u015f\u0131k 12% daha y\u00fcksek izotermal verimlilik elde eder; bu da daha d\u00fc\u015f\u00fck de\u015farj s\u0131cakl\u0131klar\u0131, daha az so\u011futma suyu t\u00fcketimi ve daha uzun conta \u00f6mr\u00fc anlam\u0131na gelir.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

ZW-5\/40'\u0131 ultra y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131n\u0131n zorlu gereksinimlerine uyarlamak i\u00e7in \u00f6zel \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n