{"id":594,"date":"2026-07-21T05:36:30","date_gmt":"2026-07-21T05:36:30","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=594"},"modified":"2026-08-13T07:07:23","modified_gmt":"2026-08-13T07:07:23","slug":"4mw-80-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/4mw-80-30-nitrogen-compressor\/","title":{"rendered":"4MW-80\/30 Azot Kompres\u00f6r\u00fc | 3.00 MPa End\u00fcstriyel Proses i\u00e7in 80 m\u00b3\/dak Ultra Y\u00fcksek Kapasiteli D\u00f6rt Kademeli Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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4MW-80\/30 Azot Kompres\u00f6r\u00fc \u2013 3.00 MPa End\u00fcstriyel Proses i\u00e7in Ultra Y\u00fcksek Kapasiteli D\u00f6rt Kademeli Ya\u011fs\u0131z N2 Takviye Edici<\/p>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 80 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan 4MW-80\/30, en zorlu b\u00fcy\u00fck \u00f6l\u00e7ekli end\u00fcstriyel uygulamalar i\u00e7in tasarlanm\u0131\u015f d\u00f6rt kademeli, d\u00f6rt s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, muazzam ak\u0131\u015f kapasitesi ve petrokimya, \u00e7elik ve gaz i\u015fleme tesislerinde y\u00fcksek bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"4MW-80\/30<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O 4MW-80\/30 azot kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, hem y\u00fcksek ak\u0131\u015f kapasitesi hem de y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n ayn\u0131 anda gerekli oldu\u011fu en zorlu b\u00fcy\u00fck \u00f6l\u00e7ekli end\u00fcstriyel uygulamalar i\u00e7in tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Etkileyici bir \u015fekilde 80 m\u00b3\/dak kapasite<\/strong> ve bir 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel azot kompres\u00f6r\u00fc portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek performansl\u0131 segmentinde yer almakta olup, en b\u00fcy\u00fck kriyojenik hava ay\u0131rma tesislerine, entegre \u00e7elik fabrikalar\u0131na ve petrokimya komplekslerine hizmet vermektedir.<\/p>\n

4MW-80\/30 modelini \u00fcr\u00fcn yelpazemizdeki di\u011fer t\u00fcm modellerden ay\u0131ran \u00f6zellik, d\u00f6rt a\u015famal\u0131, d\u00f6rt s\u0131ral\u0131 (\u56db\u5217\u56db\u7ea7)<\/strong> S\u0131k\u0131\u015ft\u0131rma mimarisi. Bu \u00e7ok kademeli tasar\u0131m, termal kararl\u0131l\u0131\u011f\u0131 korurken ve ya\u011fs\u0131z PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc muhafaza ederken 3,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in gereklidir. Her kademe, gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flayan ba\u011f\u0131ms\u0131z bir ara so\u011futucu ile donat\u0131lm\u0131\u015ft\u0131r. Devasa d\u00f6kme demir \u00e7er\u00e7eve ve a\u011f\u0131r hizmet tipi d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in tasarlanm\u0131\u015ft\u0131r. 120.000 saat<\/strong> Zorlu end\u00fcstriyel ko\u015fullar alt\u0131nda.<\/p>\n

Kompres\u00f6r, imzam\u0131z\u0131 ta\u015f\u0131yan \u00f6zelliklerini koruyor. tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131lm\u0131\u015ft\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131 ta\u015f\u0131nma riski d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara g\u00f6re katlanarak artar; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, kesinlikle zorunlu k\u0131lar. 4MW-80\/30 bunu ba\u015far\u0131r. yerli ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir ek ya\u011f filtreleme ekipman\u0131na gerek kalmadan, azot safl\u0131\u011f\u0131n\u0131n g\u0131da i\u015fleme, ila\u00e7 \u00fcretimi, yar\u0131 iletken \u00fcretimi ve petrokimya proses uygulamalar\u0131n\u0131n en kat\u0131 gereksinimlerini kar\u015f\u0131lamas\u0131 sa\u011flan\u0131r.<\/p>\n

\"4MW-80\/30<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 4MW-80\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\n4MW-80\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\nD\u00f6rt a\u015famal\u0131, D\u00f6rt s\u0131ral\u0131 (\u56db\u5217\u56db\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n80<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n6800 \u00d7 4000 \u00d7 3200<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n26.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n900<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in D\u00f6rt A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O d\u00f6rt a\u015famal\u0131, d\u00f6rt s\u0131ral\u0131 (\u56db\u5217\u56db\u7ea7) mimari<\/strong> 4MW-80\/30'un temel m\u00fchendislik gereksinimi, tipik 0,05\u20130,10 MPa giri\u015f ko\u015fullar\u0131ndan 3,00 MPa \u00e7\u0131k\u0131\u015f bas\u0131nc\u0131na ula\u015fmakt\u0131r. Yakla\u015f\u0131k 30:1 ila 60:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, her kademesi 2,5:1 ila 3,5:1 aras\u0131nda y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan d\u00f6rt s\u0131k\u0131\u015ft\u0131rma silindirine da\u011f\u0131t\u0131l\u0131r. Her kademe aras\u0131nda, \u00f6zel bir y\u00fcksek verimli borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131klar\u0131n\u0131 150\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Bu kademeli yakla\u015f\u0131m olmadan, \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131 250\u00b0C'yi a\u015farak ya\u011fs\u0131z malzemelerin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131n \u00e7ok \u00f6tesine ge\u00e7erdi. D\u00f6rt s\u0131ral\u0131 d\u00fczenleme ayr\u0131ca \u00fcst\u00fcn kuvvet dengesi sa\u011flar; birinci ve ikinci dereceden atalet kuvvetleri, kar\u015f\u0131t silindir \u00e7iftleri aras\u0131nda b\u00fcy\u00fck \u00f6l\u00e7\u00fcde birbirini dengeler.<\/p>\n

2. Y\u00fcksek Performansl\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

4MW-80\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> \u00c7ok kademeli y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in cam elyaf\u0131, bronz par\u00e7ac\u0131klar\u0131 ve molibden dis\u00fclf\u00fcr ile g\u00fc\u00e7lendirilmi\u015ftir. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, herhangi bir ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131, 0,30 MPa'dakinden yakla\u015f\u0131k 30 kat daha y\u00fcksek olacakt\u0131r; bu da ya\u011f kirlili\u011finin a\u015fa\u011f\u0131 ak\u0131\u015fta giderilmesini neredeyse imkans\u0131z hale getirir. 4MW-80\/30'un do\u011fal ya\u011fs\u0131z tasar\u0131m\u0131, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir son i\u015flem filtrasyon, adsorpsiyon veya izleme ekipman\u0131na gerek kalmadan \u00e7al\u0131\u015f\u0131r. PTFE form\u00fclasyonu, 185\u00b0C'ye kadar olan s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve d\u00f6rt s\u0131k\u0131\u015ft\u0131rma a\u015famas\u0131n\u0131n k\u00fcm\u00fclatif termal stresine dayan\u0131kl\u0131d\u0131r.<\/p>\n

3. Geli\u015fmi\u015f Kuvvet Dengeleme Sistemine Sahip Devasa A\u011f\u0131r Hizmet Tipi \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 35B'ye e\u015fde\u011fer) 80 mm kal\u0131nl\u0131\u011fa kadar g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmlerine ve d\u00f6k\u00fcm\u00fcn i\u00e7ine do\u011frudan i\u015flenmi\u015f entegre so\u011futma suyu kanallar\u0131na sahiptir. d\u00f6rt s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Ola\u011fan\u00fcst\u00fc bir kuvvet dengesi sa\u011flar; birinci dereceden atalet kuvvetleri biti\u015fik silindir \u00e7iftleri aras\u0131nda birbirini dengeler ve ikinci dereceden kuvvetler simetrik krank mili fazlamas\u0131yla en aza indirilir. Bu geli\u015fmi\u015f mekanik denge, 80 m\u00b3\/dak'l\u0131k devasa kapasiteye ra\u011fmen, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz kuvvetleri 90%'den fazla azalt\u0131r. 26,00 tonluk a\u011f\u0131rl\u0131\u011f\u0131 ve 6,8 metrelik uzunlu\u011fu, sa\u011flam temellere ve \u00fcstten vin\u00e7 eri\u015fimine sahip \u00f6zel kompres\u00f6r binalar\u0131na kurulum i\u00e7in tasarlanm\u0131\u015f bu makinenin end\u00fcstriyel \u00f6l\u00e7e\u011fini yans\u0131t\u0131r.<\/p>\n

4. End\u00fcstriyel Entegrasyon i\u00e7in Y\u00fcksek G\u00fc\u00e7l\u00fc Orta Gerilim S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

4MW-80\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131lmaktad\u0131r. 900 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, pratik elektrik da\u011f\u0131t\u0131m\u0131 i\u00e7in orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc zorunludur; 380V'ta motor ak\u0131m\u0131 1.600 amperin \u00fczerine \u00e7\u0131karak pratik olmayan kablo boyutlar\u0131 ve \u015falt cihazlar\u0131 gerektirir. 6kV veya 10kV konfig\u00fcrasyonu, 100-170 amper motor ak\u0131mlar\u0131yla end\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegrasyona olanak tan\u0131yarak standart kablo boyutland\u0131rmas\u0131 ve geleneksel \u015falt cihazlar\u0131 kullan\u0131m\u0131n\u0131 sa\u011flar. Motor, tropikal iklimde \u00e7al\u0131\u015fma i\u00e7in s\u0131v\u0131 so\u011futma ceketi ile donat\u0131lm\u0131\u015ft\u0131r ve geni\u015fletilmi\u015f termal marj i\u00e7in B s\u0131n\u0131f\u0131 s\u0131cakl\u0131k art\u0131\u015f\u0131na sahip F s\u0131n\u0131f\u0131 izolasyona sahiptir.<\/p>\n

\"4MW-80\/30<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Ultra B\u00fcy\u00fck \u00d6l\u00e7ekli Kriyojenik Hava Ay\u0131rma Tesisleri<\/h3>\n

D\u00fcnyan\u0131n en b\u00fcy\u00fck kriyojenik ASU tesislerinde, saatte 5.000\u201315.000 Nm\u00b3 gaz halindeki azot \u00fcreten 4MW-80\/30 \u00fcnitesi \u015fu ama\u00e7la kullan\u0131lmaktad\u0131r: birincil y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile da\u011f\u0131t\u0131m a\u011f\u0131 aras\u0131nda yer alan bu \u00fcnite, 80 m\u00b3\/dak kapasitesiyle en b\u00fcy\u00fck tek hatl\u0131 ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131na e\u015fde\u011ferdir; 3,00 MPa de\u015farj bas\u0131nc\u0131 ise geni\u015f end\u00fcstriyel komplekslerdeki a\u015fa\u011f\u0131 y\u00f6nl\u00fc t\u00fcketicilere uzun mesafeli boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, bu uygulamalarda kesinlikle kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc azot da\u011f\u0131t\u0131m a\u011f\u0131, \u00e7elik fabrikas\u0131 inertle\u015ftirmesinden (k\u00fc\u00e7\u00fck safs\u0131zl\u0131klara toleransl\u0131) yar\u0131 iletken \u00fcretimine (ppb alt\u0131 kirlilik seviyeleri gerektiren) kadar de\u011fi\u015fen safl\u0131k gereksinimlerine sahip birden fazla t\u00fcketiciye hizmet vermektedir. Takviye \u00fcnitesindeki herhangi bir ya\u011f kirlili\u011fi, t\u00fcm da\u011f\u0131t\u0131m sistemine yay\u0131larak t\u00fcm t\u00fcketicileri etkileyecektir.<\/p>\n

\"4MW-80\/30<\/p>\n

Entegre \u00c7elik Fabrikas\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Sistemleri<\/h3>\n

\u00c7ok say\u0131da y\u00fcksek f\u0131r\u0131n, temel oksijen f\u0131r\u0131n\u0131 ve s\u00fcrekli d\u00f6k\u00fcm hatt\u0131na sahip modern entegre \u00e7elik fabrikalar\u0131 \u015funlar\u0131 gerektirir: b\u00fcy\u00fck miktarlarda y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen<\/strong> Tundi\u015f inertle\u015ftirme, pota metal\u00fcrjisi, y\u00fcksek f\u0131r\u0131n gaz s\u0131zd\u0131rmazl\u0131\u011f\u0131 ve acil durum tank\u0131 temizleme i\u015flemleri i\u00e7in. 4MW-80\/30'un 80 m\u00b3\/dak kapasitesi, merkezi 3,00 MPa azot ba\u015fl\u0131\u011f\u0131 arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla \u00e7elik \u00fcretim \u00fcnitesine hizmet verebilir. Y\u00fcksek de\u015farj bas\u0131nc\u0131, modern tundi\u015f sistemlerinin (1,5\u20132,0 MPa'da \u00e7al\u0131\u015fan) geri bas\u0131nc\u0131n\u0131n \u00fcstesinden gelmek ve y\u00fcksek f\u0131r\u0131n \u00fcfleme borular\u0131nda pozitif s\u0131zd\u0131rmazl\u0131k gaz\u0131 ak\u0131\u015f\u0131n\u0131 sa\u011flamak i\u00e7in gereklidir. 4MW-80\/30 y\u00fcksek bas\u0131n\u00e7l\u0131 azot kompres\u00f6r\u00fc<\/a> Asya genelindeki \u00e7elik fabrikalar\u0131nda kullan\u0131lmaya ba\u015flanan bu sistemin g\u00fcvenilirli\u011fi ve ya\u011fs\u0131z \u00e7al\u0131\u015fmas\u0131, d\u00f6k\u00fcm kalitesinin korunmas\u0131 ve pota nozullar\u0131n\u0131n t\u0131kanmas\u0131n\u0131n azalt\u0131lmas\u0131 a\u00e7\u0131s\u0131ndan kritik \u00f6nem ta\u015f\u0131d\u0131\u011f\u0131n\u0131 kan\u0131tlam\u0131\u015ft\u0131r.<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses ve Acil Durum Sistemleri<\/h3>\n

Petrokimya komplekslerinde ve rafinerilerde, 4MW-80\/30 y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r kataliz\u00f6r\u00fcn\u00fcn korunmas\u0131, hidrokraker inertle\u015ftirme, y\u00fcksek bas\u0131n\u00e7l\u0131 kaplara acil azot enjeksiyonu ve boru hatt\u0131 bas\u0131n\u00e7 testi.<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, hemen hemen t\u00fcm proses kaplar\u0131na ve reakt\u00f6r sistemlerine nitrojen enjekte etmek i\u00e7in yeterlidir ve ba\u015flatma, kapatma ve acil durum ko\u015fullar\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korur. S\u00fcrekli \u00e7al\u0131\u015fma derecesi, uzun s\u00fcreli bak\u0131m ve onar\u0131m kampanyalar\u0131 s\u0131ras\u0131nda kesintisiz nitrojen kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikas\u0131, nitrojenin kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya kataliz\u00f6r zehirlenmesini veya \u00fcr\u00fcn kontaminasyonunu \u00f6nlemek i\u00e7in tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"4MW-80\/30<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma ve Boru Hatt\u0131 Takviye \u0130stasyonlar\u0131<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli azot s\u0131v\u0131la\u015ft\u0131rma tesisleri ve gaz iletim boru hatt\u0131 a\u011flar\u0131, azotu uzun mesafeler boyunca ve kriyojenik i\u015fleme ekipmanlar\u0131ndan ge\u00e7irmek i\u00e7in y\u00fcksek kapasiteli, y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rlere ihtiya\u00e7 duyar. 4MW-80\/30'un 80 m\u00b3\/dak ak\u0131\u015f h\u0131z\u0131 ve 3,00 MPa bas\u0131n\u00e7 kombinasyonu, onu bu ama\u00e7 i\u00e7in ideal hale getirir. boru hatt\u0131 takviye istasyonlar\u0131<\/strong> Y\u00fczlerce kilometre uzunlu\u011fundaki da\u011f\u0131t\u0131m boru hatlar\u0131nda ak\u0131\u015f\u0131 ve bas\u0131nc\u0131 koruyan kompres\u00f6rler, s\u0131v\u0131la\u015ft\u0131rma tesislerinde s\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 buharla\u015ft\u0131r\u0131c\u0131dan gelen nitrojeni depolama ve da\u011f\u0131t\u0131m i\u00e7in gerekli bas\u0131nca y\u00fckseltir. Ya\u011fs\u0131z tasar\u0131m\u0131 sayesinde, kirleticilerin donarak \u0131s\u0131 e\u015fanj\u00f6rlerini t\u0131kayabilece\u011fi kriyojenik sisteme hi\u00e7bir \u015fekilde girmesi engellenir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

4MW-80\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve muazzam yap\u0131sal b\u00fct\u00fcnl\u00fck i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Ana Bilgisayar<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, 80 mm duvar kal\u0131nl\u0131\u011f\u0131, entegre so\u011futma kanallar\u0131<\/td>\n<\/tr>\n
Silindir Bloklar\u0131 (T\u00fcm A\u015famalar)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, daha y\u00fcksek a\u015famalar i\u00e7in kademeli duvar kal\u0131nla\u015ft\u0131rma<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f, 6 at\u0131\u015fl\u0131<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz-MoS\u2082 Kompoziti<\/td>\nUltra y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131na sahip, kendinden ya\u011flamal\u0131, maksimum 185\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, g\u00fc\u00e7lendirilmi\u015f yaylara sahip y\u00fcksek bas\u0131n\u00e7l\u0131 konsantrik halka<\/td>\n<\/tr>\n
Ara so\u011futucular (3 adet)<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, her biri 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu i\u00e7in derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\n3,00 MPa servis i\u00e7in SS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj, kald\u0131rma kulaklar\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"4MW-80\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

4MW-80\/30 modelinin kuru a\u011f\u0131rl\u0131\u011f\u0131 26,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1200 mm \u00fczerindedir. D\u00f6rt s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde, muazzam kapasitesine ra\u011fmen dengesiz kuvvetler son derece iyi y\u00f6netilmekte ve bu da kurulumun y\u00fcksek bir zemine yap\u0131lmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lmaktad\u0131r. 40-50 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, biti\u015fik yap\u0131lara titre\u015fim iletimini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 4\u20136 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 2,0 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 3,0 m. Temel, nitelikli bir yap\u0131 m\u00fchendisi taraf\u0131ndan tasarlanmal\u0131 ve ba\u015flatma, kapatma ve acil durum ko\u015fullar\u0131ndaki dinamik y\u00fckleri dikkate almal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 120 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, \u00fc\u00e7 ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. D\u00f6rt kademeli s\u0131k\u0131\u015ft\u0131rma g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucular termal y\u00f6netim i\u00e7in kritik \u00f6neme sahiptir ve \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). G\u00fcvenilir \u00e7al\u0131\u015fma i\u00e7in yan ak\u0131\u015f filtrasyonu ve otomatik kimyasal ar\u0131tma \u00f6zelli\u011fine sahip \u00f6zel bir kapal\u0131 devre so\u011futma kulesi zorunludur.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, t\u00fcm kademe \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131klar\u0131n\u0131 ve bas\u0131n\u00e7lar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi (T\u00fcm A\u015famalar)<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman A\u015f\u0131nma De\u011ferlendirmesi (T\u00fcm A\u015famalar)<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nD\u00f6rt a\u015faman\u0131n tamam\u0131nda t\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, t\u00fcm yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,08 mm'den b\u00fcy\u00fckse ana yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

4MW-80\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, e\u015fde\u011fer kapasitedeki ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Ya\u011f de\u011fi\u015fimi (her de\u011fi\u015fimde 500 litreden fazla ya\u011f gerektirir), ya\u011f analiz laboratuvar\u0131 s\u00f6zle\u015fmesi, filtre eleman\u0131 sto\u011fu ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu makineler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. D\u00f6rt a\u015famal\u0131 tasar\u0131m, a\u015f\u0131nmay\u0131 makine genelinde daha e\u015fit \u015fekilde da\u011f\u0131tarak, herhangi bir bile\u015fen \u00fczerindeki tepe gerilimini azalt\u0131r.<\/p>\n

\"4MW-80\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

4MW-80\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, felaket niteli\u011finde gaz sal\u0131n\u0131m\u0131 ve h\u0131zl\u0131 oksijen yer de\u011fi\u015ftirmesi riski son derece y\u00fcksektir. T\u00fcm 4MW-80\/30 tesislerinde \u015funlar bulunmal\u0131d\u0131r: (1) Kompres\u00f6r binas\u0131 ve biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme; (2) 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri bulunan y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131; (3) Gaz tespiti veya oksijen alarm\u0131 durumunda otomatik kapanma \u00f6zelli\u011fine sahip emme ve de\u015farj hatlar\u0131nda acil durum izolasyon vanalar\u0131; (4) OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutacak \u015fekilde tasarlanm\u0131\u015f havaland\u0131rma sistemleri; (5) 19,5% O\u2082'de (alarm) devreye giren ve 18,0% O\u2082'de sert kapatmay\u0131 tetikleyen acil durum kapatma kilitleri; (6) Acil m\u00fcdahale i\u00e7in sertifikal\u0131 solunum cihaz\u0131na sahip, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenli\u011fi protokolleri konusunda e\u011fitimli personel. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 borular\u0131n korozyon, a\u015f\u0131nma ve mekanik hasar a\u00e7\u0131s\u0131ndan y\u0131ll\u0131k olarak incelenmesi gerekir.<\/p>\n<\/div>\n

\"4MW-80\/30<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

4MW-80\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 11,25 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, d\u00f6rt kademede ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r. Ultra y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (kapasite >60 m\u00b3\/dak, bas\u0131n\u00e7 >2,00 MPa), bu verimlilik rekabet\u00e7idir ve genellikle alternatif teknolojilerden daha \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer uygulamalardaki ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 12,0\u201314,0 kW\/m\u00b3\/dak t\u00fcketirken, seri halde birden fazla vidal\u0131 kompres\u00f6rle e\u015fde\u011fer performans elde etme giri\u015fimleri karma\u015f\u0131k kademeler aras\u0131 so\u011futma gerektirir ve yine de ya\u011fs\u0131z sertifikasyonunda yetersiz kal\u0131r.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, 4MW-80\/30'un daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 480.000\u2013960.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $38.400\u2013$76.800 tutar\u0131nda bir azalmay\u0131 temsil etmektedir. Bununla birlikte, 4MW-80\/30 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flama gerektiren di\u011fer alternatiflerde bu zorunlu olacakt\u0131r. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z 4MW-80\/30 sisteminin, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 20\u201330% oran\u0131nda azald\u0131\u011f\u0131 g\u00f6r\u00fclmektedir.<\/p>\n

D\u00f6rt a\u015famal\u0131 tasar\u0131m, ek bir verimlilik avantaj\u0131 sa\u011flar. a\u015famalar aras\u0131 so\u011futma optimizasyonu<\/strong>Her bir ara so\u011futucu, so\u011futma suyu s\u0131cakl\u0131\u011f\u0131na 5\u00b0C'lik bir hassasiyetle yakla\u015facak \u015fekilde boyutland\u0131r\u0131lm\u0131\u015ft\u0131r; bu da bir sonraki a\u015famaya giren gaz\u0131n yo\u011funlu\u011funu en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131r ve s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken gaz hacmini azalt\u0131r. Bu kademeli so\u011futma yakla\u015f\u0131m\u0131, ara so\u011futma olmadan adyabatik s\u0131k\u0131\u015ft\u0131rmaya k\u0131yasla s\u0131k\u0131\u015ft\u0131rma i\u015fleminin genel izotermal verimlili\u011fini yakla\u015f\u0131k 15% oran\u0131nda iyile\u015ftirir.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

4MW-80\/30 modelini belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n