{"id":593,"date":"2026-07-21T05:30:33","date_gmt":"2026-07-21T05:30:33","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=593"},"modified":"2026-09-04T04:17:52","modified_gmt":"2026-09-04T04:17:52","slug":"dw-70-30-nitrogen-compressor-70-m%c2%b3-min-oil-free-n2-booster-for-3-00-mpa-ultra-high-pressure-industrial-process","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-70-30-nitrogen-compressor-70-m%c2%b3-min-oil-free-n2-booster-for-3-00-mpa-ultra-high-pressure-industrial-process\/","title":{"rendered":"DW-70\/30 Azot Kompres\u00f6r\u00fc | 3,00 MPa Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Proses i\u00e7in 70 m\u00b3\/dak Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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DW-70\/30 Azot Kompres\u00f6r\u00fc \u2013 3.00 MPa End\u00fcstriyel Prosesler i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/p>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 70 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-70\/30, b\u00fcy\u00fck \u00f6l\u00e7ekli azot enjeksiyonu, y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatt\u0131 g\u00fc\u00e7lendirme ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, d\u00f6rt s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-70\/30<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-70\/30 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, end\u00fcstriyel nitrojen kompres\u00f6r portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek kapasiteli segmentinde yer alarak, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Ola\u011fan\u00fcst\u00fc bir performansa sahiptir. 70 m\u00b3\/dak kapasite<\/strong> m\u00fcthi\u015f bir \u015feyle birle\u015fti\u011finde 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, hem y\u00fcksek ak\u0131\u015f h\u0131z\u0131n\u0131n hem de y\u00fcksek bas\u0131nc\u0131n olmazsa olmaz gereksinimler oldu\u011fu, en zorlu b\u00fcy\u00fck \u00f6l\u00e7ekli nitrojen takviye uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n

DW-70\/30'u t\u00fcm geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ta\u015f\u0131y\u0131c\u0131 bantlar kullan\u0131larak tasarlanm\u0131\u015ft\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131 ta\u015f\u0131nma riski d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla katlanarak artar; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, kesinlikle zorunlu k\u0131lar. Kompres\u00f6r bu sayede \u015fu performans\u0131 elde eder: yerli ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme ekipman\u0131na gerek duyulmamas\u0131, bu bas\u0131n\u00e7 seviyesinde aksi takdirde zorunlu olacak sermaye maliyetini, bak\u0131m y\u00fck\u00fcn\u00fc ve enerji kayb\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, d\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/strong> Y\u00fcksek ak\u0131\u015f h\u0131z\u0131 ve y\u00fcksek bas\u0131nc\u0131n a\u015f\u0131r\u0131 kombinasyonunu y\u00f6netmek i\u00e7in gerekli olan konfig\u00fcrasyon. D\u00f6rt s\u0131ral\u0131 tasar\u0131m, iki s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla etkili deplasman\u0131 ikiye katlayarak ola\u011fan\u00fcst\u00fc kuvvet dengesi sa\u011flar ve 70 m\u00b3\/dak'l\u0131k muazzam bir kapasiteye olanak tan\u0131r. Her kademede ba\u011f\u0131ms\u0131z ara so\u011futma bulunur ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n 3,00 MPa'da s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. G\u00fc\u00e7lendirilmi\u015f d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"DW-70\/30<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 DW-70\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-70\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, D\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n70<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n8500 \u00d7 2440 \u00d7 3020<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n18.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n850<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Kapasite \u0130\u00e7in D\u00f6rt S\u0131ral\u0131 Mimari<\/h3>\n

DW-70\/30, bir iki a\u015famal\u0131, d\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/strong> Ya\u011fs\u0131z nitrojen kompres\u00f6r pazar\u0131nda benzersiz bir konfig\u00fcrasyon. D\u00f6rt s\u0131ral\u0131 tasar\u0131m, geleneksel iki s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla etkili piston hacmini iki kat\u0131na \u00e7\u0131kar\u0131rken, kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi sayesinde m\u00fckemmel kuvvet dengesini korur. Her s\u0131ra iki s\u0131k\u0131\u015ft\u0131rma kademesi (bir d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 ve bir y\u00fcksek bas\u0131n\u00e7l\u0131) i\u00e7erir ve bu da tek bir krank milinden tahrik edilen d\u00f6rt aktif s\u0131k\u0131\u015ft\u0131rma silindiri ile sonu\u00e7lan\u0131r. Bu mimari, ola\u011fan\u00fcst\u00fc performans sa\u011flar. 70 m\u00b3\/dak kapasite<\/strong> Aksi takdirde paralel \u00e7al\u0131\u015fan iki ayr\u0131 kompres\u00f6r gerektirecek olan bu \u00e7\u00f6z\u00fcm, alan tasarrufu sa\u011flar, kontrol\u00fc basitle\u015ftirir ve paralel kompres\u00f6r senkronizasyonunun karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda, petrol kirlenmesi riski geleneksel bas\u0131n\u00e7lara g\u00f6re katlanarak artar. DW-70\/30, \u00f6zel bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131, karbon elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f form\u00fclasyon, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, nitrojen ak\u0131\u015f\u0131n\u0131n a\u015f\u0131r\u0131 bas\u0131n\u00e7ta bile tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Halkalar, 190\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve 3,00 MPa'da tipik 165\u00b0C de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131n \u00fczerinde bir g\u00fcvenlik marj\u0131 sa\u011flar. End\u00fcstriyel gaz operat\u00f6rleri i\u00e7in bu, \u015funlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Ya\u011flama gerektiren alternatiflerde zorunlu olacak olan, sonradan eklenen ya\u011f filtreleme sistemlerinin sermaye maliyeti, bak\u0131m y\u00fck\u00fc veya enerji kayb\u0131 olmadan.<\/p>\n

3. A\u015f\u0131r\u0131 Mekanik Y\u00fcklere Kar\u015f\u0131 G\u00fc\u00e7lendirilmi\u015f \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 35B'ye e\u015fde\u011fer) \u00f6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmlerine, ilave takviyelere ve do\u011frudan d\u00f6k\u00fcme i\u015flenmi\u015f entegre so\u011futma suyu kanallar\u0131na sahiptir. Y\u00fcksek bas\u0131n\u00e7l\u0131 silindirler, 3,00 MPa'daki en y\u00fcksek gaz kuvvetlerine dayanmak i\u00e7in kal\u0131nla\u015ft\u0131r\u0131lm\u0131\u015f duvarlara ve gerilim giderici k\u00f6\u015fe yar\u0131\u00e7aplar\u0131na sahiptir. d\u00f6rt s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Ola\u011fan\u00fcst\u00fc birinci ve ikinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 90%'den fazla azalt\u0131r. Bu mekanik avantaj, takviyeli beton atalet blo\u011fu \u00fczerine kurulumu m\u00fcmk\u00fcn k\u0131lar. minimum 25 ton<\/strong>\u2014\u00f6nemli bir a\u011f\u0131rl\u0131\u011fa sahip ancak e\u015fde\u011fer tek s\u0131ral\u0131 bir tasar\u0131m i\u00e7in gereken 40 tondan fazla a\u011f\u0131rl\u0131\u011fa k\u0131yasla \u00f6nemli \u00f6l\u00e7\u00fcde daha hafif.<\/p>\n

4. Maksimum Verimlilik i\u00e7in Orta Gerilim S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

DW-70\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 850 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc sadece tercih edilen de\u011fil, ayn\u0131 zamanda \u015fartt\u0131r; 380V'luk bir motor yakla\u015f\u0131k 1400A tam y\u00fck ak\u0131m\u0131 gerektirir ve bu da pratik olmayan derecede b\u00fcy\u00fck kablolar ve \u015falt cihazlar\u0131 gerektirir. Orta gerilim konfig\u00fcrasyonu, kablo boyutlar\u0131n\u0131 80% azalt\u0131r, I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirir ve end\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m a\u011flar\u0131na sorunsuz bir \u015fekilde entegre olur. \u0130ste\u011fe ba\u011fl\u0131 de\u011fi\u015fken frekansl\u0131 s\u00fcr\u00fcc\u00fc (VFD) uyumlulu\u011fu, verimlili\u011fi koruyarak k\u0131smi y\u00fckte \u00e7al\u0131\u015fmaya olanak tan\u0131r ve d\u00fc\u015f\u00fck nitrojen talebi d\u00f6nemlerinde enerji t\u00fcketimini azalt\u0131r.<\/p>\n

\"DW-70\/30<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Petrol \u00dcretimini Art\u0131rmak i\u00e7in B\u00fcy\u00fck \u00d6l\u00e7ekli Azot Enjeksiyonu<\/h3>\n

Petrol ve do\u011falgaz \u00fcretiminde DW-70\/30 \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil nitrojen enjeksiyon kompres\u00f6r\u00fc<\/strong> Geli\u015fmi\u015f petrol geri kazan\u0131m\u0131 (EOR) ve bas\u0131n\u00e7 koruma i\u015flemleri i\u00e7in tasarlanm\u0131\u015ft\u0131r. 70 m\u00b3\/dak kapasitesiyle birden fazla enjeksiyon kuyusuna ayn\u0131 anda petrol sa\u011flayabilirken, 3,00 MPa de\u015farj bas\u0131nc\u0131 2.500 metreye kadar derinlikteki rezervuarlar i\u00e7in yeterli kuyu dibi bas\u0131nc\u0131 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, EOR uygulamalar\u0131nda son derece \u00f6nemlidir \u00e7\u00fcnk\u00fc herhangi bir petrol kirlili\u011fi rezervuar olu\u015fumuna zarar verir, ge\u00e7irgenli\u011fi azalt\u0131r ve petrol geri kazan\u0131m verimlili\u011fini tehlikeye atar. S\u00fcrekli \u00e7al\u0131\u015fma \u00f6zelli\u011fi, aylarca veya y\u0131llarca kesintisiz enjeksiyon i\u015flemlerinin devam etmesini sa\u011flar.<\/p>\n

\"DW-70\/30<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Azot Takviyesi<\/h3>\n

\u0130\u00e7in end\u00fcstriyel azot boru hatt\u0131 a\u011flar\u0131<\/a> Y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan DW-70\/30, uzun mesafelerde bas\u0131nc\u0131 korumak ve y\u00fcksek bas\u0131n\u00e7l\u0131 t\u00fcketicilere hizmet etmek i\u00e7in gereken takviye kapasitesini sa\u011flar. 3,00 MPa de\u015farj bas\u0131nc\u0131, 10 km'ye kadar olan mesafelerde boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 telafi ederek, b\u00fcy\u00fck end\u00fcstriyel parklara veya a\u00e7\u0131k deniz platformlar\u0131na merkezi azot tedariki i\u00e7in uygun hale getirir. 70 m\u00b3\/dak kapasite, petrokimya reakt\u00f6rleri, gaz t\u00fcrbini temizleme sistemleri ve y\u00fcksek bas\u0131n\u00e7l\u0131 \u00f6rt\u00fcleme i\u015flemleri de dahil olmak \u00fczere birden fazla y\u00fcksek bas\u0131n\u00e7l\u0131 t\u00fcketiciye ayn\u0131 anda hizmet verebilir.<\/p>\n

Petrokimya Reakt\u00f6r\u00fc \u0130nertle\u015ftirme ve Kataliz\u00f6r Sistemleri<\/h3>\n

B\u00fcy\u00fck petrokimya komplekslerinde, DW-70\/30 y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. reakt\u00f6r kataliz\u00f6r\u00fcn\u00fcn korunmas\u0131, acil azot enjeksiyonu ve y\u00fcksek bas\u0131n\u00e7l\u0131 kaplar\u0131n inertle\u015ftirilmesi<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, 2,5 MPa'ya kadar \u00e7al\u0131\u015fan y\u00fcksek bas\u0131n\u00e7l\u0131 proses kaplar\u0131na do\u011frudan azot enjekte etmek ve ba\u015flatma, kapatma ve ar\u0131za durumlar\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterlidir. 70 m\u00b3\/dak'l\u0131k devasa kapasite, merkezi bir y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m hatt\u0131 arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla reakt\u00f6re ve kaba hizmet verebilir. Ya\u011fs\u0131z sertifikasyon, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"DW-70\/30<\/p>\n

K\u00f6m\u00fcr Kimya ve Sentez Gaz\u0131 Tesisi Azot Tedari\u011fi<\/h3>\n

K\u00f6m\u00fcr kimya tesisleri ve sentez gaz\u0131 \u00fcretim tesisleri, muazzam miktarlarda y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojene ihtiya\u00e7 duyar. Gazla\u015ft\u0131r\u0131c\u0131 inertle\u015ftirme, sentez d\u00f6ng\u00fcs\u00fc temizleme ve kriyojenik hava ayr\u0131\u015ft\u0131rma yedeklemesi<\/strong>DW-70\/30'un 70 m\u00b3\/dak kapasitesi, birden fazla gazla\u015ft\u0131r\u0131c\u0131n\u0131n veya komple bir sentez gaz\u0131 hatt\u0131n\u0131n azot ihtiyac\u0131n\u0131 kar\u015f\u0131layabilirken, 3,00 MPa de\u015farj bas\u0131nc\u0131 modern s\u00fcr\u00fcklemeli ak\u0131\u015fl\u0131 gazla\u015ft\u0131r\u0131c\u0131lar\u0131n bas\u0131n\u00e7 gereksinimleriyle uyumludur. Ya\u011fs\u0131z tasar\u0131m, sentez gaz\u0131n\u0131n ya\u011f ile kirlenmesini \u00f6nler; bu da metanol sentezi, Fischer-Tropsch sentezi ve amonyak \u00fcretim \u00fcnitelerindeki kataliz\u00f6rleri zehirleyebilir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-70\/30, a\u015f\u0131r\u0131 bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve yo\u011fun mekanik y\u00fckler alt\u0131nda yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Ana Bilgisayar<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, g\u00fc\u00e7lendirilmi\u015f duvarlar + nerv\u00fcrler<\/td>\n<\/tr>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, ekstra kal\u0131n duvarlar + gerilim giderme<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n34CrNiMo6, Q&T, ISO 1940 G1.0 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Karbon-Bronz Kompozit<\/td>\nUltra y\u00fcksek bas\u0131nca dayan\u0131kl\u0131, maksimum 190\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"DW-70\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-70\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 18,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.000 mm \u00fczerindedir. Devasa boyutuna ra\u011fmen, d\u00f6rt s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 ola\u011fan\u00fcst\u00fc bir kuvvet dengesi sa\u011flayarak, bir platforma kurulumuna olanak tan\u0131r. 25-30 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve hassas \u00f6l\u00e7\u00fcm cihazlar\u0131na iletilmesini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 5\u20137 Hz) \u00fczerine monte edilmelidir. Temel tasar\u0131m\u0131, ba\u015flatma ve durdurma s\u0131ras\u0131nda dinamik kuvvetleri hesaba katmal\u0131 ve statik y\u00fckte 2,0'l\u0131k bir g\u00fcvenlik fakt\u00f6r\u00fc i\u00e7ermelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: bak\u0131m eri\u015fimi i\u00e7in her taraftan 2,0 m, b\u00fcy\u00fck onar\u0131mlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131dan 2,5 m ve operat\u00f6r eri\u015fimi i\u00e7in kontrol panelinin \u00f6n\u00fcnde 3,0 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 80 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde \u00e7al\u0131\u015f\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 ve b\u00fcy\u00fck kapasite g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucular termal y\u00f6netim i\u00e7in \u00f6zellikle kritiktir ve \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 30 mg\/L (y\u00fcksek s\u0131cakl\u0131kta SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). Bu \u00fcnite i\u00e7in tam ak\u0131\u015fl\u0131 filtrasyon ve otomatik kimyasal ar\u0131tma \u00f6zelli\u011fine sahip \u00f6zel bir kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131, s\u0131cakl\u0131\u011f\u0131 ve ya\u011f seviyelerini kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nT\u00fcm emme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nT\u00fcm silindirlerdeki segman olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa segmanlar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nD\u00f6rt s\u0131ra boyunca t\u00fcm piston segmanlar\u0131n\u0131, silindir bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, t\u00fcm ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,06 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-70\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, bu \u00f6l\u00e7ekteki ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi (her de\u011fi\u015fimde 500 litreden fazla ya\u011f gerektirir), ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu \u00fcniteler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. D\u00f6rt s\u0131ral\u0131 tasar\u0131m, kademeli bak\u0131m planlamas\u0131na olanak tan\u0131r; bu sayede, ekipman kullan\u0131labilirli\u011fini en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131rken, kalan s\u0131ralar \u00e7al\u0131\u015fmaya devam ederken tek tek s\u0131ralara bak\u0131m yap\u0131labilir.<\/p>\n

\"DW-70\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-70\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f gazda depolanan enerji ve h\u0131zl\u0131 sal\u0131n\u0131m riski son derece y\u00fcksektir. T\u00fcm DW-70\/30 kurulumlar\u0131nda \u00e7ok katmanl\u0131 g\u00fcvenlik korumas\u0131 bulunmal\u0131d\u0131r: (1) Kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme; (2) 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lm\u0131\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131; (3) Acil kapatmada kapanan emme ve de\u015farjda otomatik izolasyon vanalar\u0131; (4) OSHA 29 CFR 1910.146'ya g\u00f6re ortam oksijenini 19,5%'nin \u00fczerinde tutmak \u00fczere tasarlanm\u0131\u015f havaland\u0131rma sistemleri; (5) 19,5% O\u2082 (alarm) ve 18,0% O\u2082 (sert kapatma) de\u011ferlerinde acil kapatma kilitleri; (6) Bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitim alm\u0131\u015f personel. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, yorulma \u00e7atlaklar\u0131 ve korozyon a\u00e7\u0131s\u0131ndan y\u0131lda bir kez kontrol edilmelidir.<\/p>\n<\/div>\n

\"DW-70\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

DW-70\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 12,14 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, a\u015f\u0131r\u0131 bas\u0131n\u00e7ta ve devasa kapasitede \u00e7al\u0131\u015fan ya\u011fs\u0131z pistonlu bir kompres\u00f6r i\u00e7in ola\u011fan\u00fcst\u00fcd\u00fcr ve \u00fcniteyi ultra y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r segmentinin en \u00fcst kademesine yerle\u015ftirir. Kar\u015f\u0131la\u015ft\u0131rma yapmak gerekirse, benzer uygulamalardaki ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 13,0\u201315,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in se\u00e7ilir) paralel olarak birden fazla \u00fcnite gerektirir ve \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek sermaye maliyetiyle 18+ kW\/m\u00b3\/dak t\u00fcketir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, DW-70\/30'un verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 560.000\u20131.120.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $44.800\u2013$89.600 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Petrol ile ilgili sarf malzemelerinin tamamen ortadan kald\u0131r\u0131lmas\u0131yla (bu \u00f6l\u00e7ekte \u00e7ok b\u00fcy\u00fck bir miktar olurdu - y\u0131ll\u0131k 1.000 litreden fazla petrol, ayr\u0131ca filtreler, ay\u0131r\u0131c\u0131lar ve bertaraf maliyetleri) birle\u015ftirildi\u011finde, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, \u00f6zellikle 3,00 MPa'da son derece de\u011ferlidir \u00e7\u00fcnk\u00fc bas\u0131n\u00e7 artt\u0131k\u00e7a ya\u011f kirlili\u011fi katlanarak daha yo\u011fun hale gelir ve giderilmesi daha zorla\u015f\u0131r. Bu bas\u0131n\u00e7 seviyesinde, a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme sistemleri, \u00e7ok a\u015famal\u0131 birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir; bu da kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 5-81 TP3T'sini t\u00fcketir ve s\u0131k bak\u0131m gerektirir. DW-70\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131, bu parazit y\u00fck\u00fc ve bak\u0131m y\u00fck\u00fcn\u00fc tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-70\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n