{"id":592,"date":"2026-07-21T05:22:17","date_gmt":"2026-07-21T05:22:17","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=592"},"modified":"2026-08-13T07:00:22","modified_gmt":"2026-08-13T07:00:22","slug":"dw-60-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-60-30-nitrogen-compressor\/","title":{"rendered":"DW-60\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa End\u00fcstriyel Proses Uygulamalar\u0131 i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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DW-60\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa End\u00fcstriyel Proses Uygulamalar\u0131 i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 60 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-60\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz s\u0131v\u0131la\u015ft\u0131rma, kimyasal sentez ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, d\u00f6rt s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, a\u011f\u0131r hizmet tipi yap\u0131 ve a\u015f\u0131r\u0131 bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-60\/30<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-60\/30 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, ultra y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n belirleyici gereksinim oldu\u011fu uygulamalar i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Muazzam kapasitesiyle... 60 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel azot kompres\u00f6r\u00fc portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek bas\u0131n\u00e7 segmentinde yer almakta olup, k\u00fcresel kimya, petrokimya ve enerji sekt\u00f6rlerindeki en zorlu proses uygulamalar\u0131na hizmet vermektedir.<\/p>\n

DW-60\/30'u t\u00fcm geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Ultra y\u00fcksek bas\u0131n\u00e7 kapasitesiyle birle\u015ftirilmi\u015ftir. Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, a\u015f\u0131r\u0131 bas\u0131n\u00e7 hizmeti i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir ve nitrojen ak\u0131\u015f\u0131n\u0131n 3,00 MPa'da bile hidrokarbon kirlili\u011finden tamamen ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Bu ba\u015far\u0131, Ultra y\u00fcksek bas\u0131n\u00e7ta ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131.<\/strong> Bu, teknik olarak zorlu ve bu bas\u0131n\u00e7 seviyesinde ekonomik olarak \u00e7ok pahal\u0131 olacak olan petrol uzakla\u015ft\u0131rma sistemlerine olan ihtiyac\u0131 ortadan kald\u0131ran nadir bir m\u00fchendislik ba\u015far\u0131s\u0131d\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, d\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/strong> 3,00 MPa de\u015farj elde etmek i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in gerekli olan konfig\u00fcrasyon. D\u00f6rt s\u0131ral\u0131 tasar\u0131m, daha basit d\u00fczenlemelere k\u0131yasla \u00fcst\u00fcn kuvvet dengesi ve azalt\u0131lm\u0131\u015f titre\u015fim sa\u011flarken, iki a\u015famal\u0131 termodinamik d\u00fczen, \u00f6zel ara so\u011futma yoluyla verimli \u0131s\u0131 uzakla\u015ft\u0131rmay\u0131 sa\u011flar. Her s\u0131k\u0131\u015ft\u0131rma a\u015famas\u0131, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma mekanik gerilimlerine dayanacak \u015fekilde g\u00fc\u00e7lendirilmi\u015f silindir duvarlar\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 valf sistemleri ve \u00f6zel s\u0131zd\u0131rmazl\u0131k teknolojisi ile tasarlanm\u0131\u015ft\u0131r. Devasa d\u00f6kme demir \u00e7er\u00e7eve ve hassas d\u00f6vme krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Titiz bak\u0131m protokolleri alt\u0131nda.<\/p>\n

\"DW-60\/30<\/p>\n<\/div>\n

<\/p>\n

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Teknik \u00d6zellikler \u2013 DW-60\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-60\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, D\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n60<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n8500 \u00d7 2440 \u00d7 3020<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n17.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n710<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

DW-60\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> 3,00 MPa servis i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in y\u00fcksek yo\u011funluklu cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 30 kat daha y\u00fcksek olur; bu da ya\u011f kirlili\u011fini hem daha olas\u0131 hem de daha zor hale getirir. DW-60\/30'un do\u011fal ya\u011fs\u0131z tasar\u0131m\u0131 bunu sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu, herhangi bir son i\u015flem filtrelemesi olmadan sa\u011flanmaktad\u0131r.<\/strong>\u2014bu bas\u0131n\u00e7 s\u0131n\u0131f\u0131ndaki ya\u011fla ya\u011flanan alternatiflerle k\u0131yaslanamayacak teknik bir ba\u015far\u0131. PTFE form\u00fclasyonu, 190\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n a\u015f\u0131r\u0131 termal stresi alt\u0131nda g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc sa\u011flar.<\/p>\n

2. D\u00f6rt S\u0131ral\u0131 Kuvvet Dengelemeli Mimari<\/h3>\n

O iki a\u015famal\u0131, d\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/strong> DW-60\/30'un tasar\u0131m\u0131, muazzam gaz kuvvetlerini iki kar\u015f\u0131t s\u0131ra halinde d\u00fczenlenmi\u015f d\u00f6rt silindire da\u011f\u0131tan mekanik bir ba\u015fyap\u0131tt\u0131r. Bu yap\u0131land\u0131rma \u015funlar\u0131 sa\u011flar: Birinci ve ikinci dereceden atalet kuvvetlerinin neredeyse tamamen ortadan kalkmas\u0131<\/strong>Bu sayede, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen titre\u015fim miktar\u0131 90%'den fazla azalt\u0131lm\u0131\u015ft\u0131r. D\u00f6rt s\u0131ral\u0131 d\u00fczenleme ayr\u0131ca daha k\u00fc\u00e7\u00fck silindirlere olanak tan\u0131yarak her piston ve krank milindeki tepe gaz kuvvetlerini azalt\u0131r, bu da yatak \u00f6mr\u00fcn\u00fc uzat\u0131r ve bak\u0131m gereksinimlerini d\u00fc\u015f\u00fcr\u00fcr. 17,00 ton a\u011f\u0131rl\u0131\u011f\u0131ndaki DW-60\/30, \u00f6nemli bir makinedir, ancak bu geli\u015fmi\u015f kuvvet dengeleme tasar\u0131m\u0131 sayesinde titre\u015fim \u00f6zellikleri \u00e7ok daha k\u00fc\u00e7\u00fck kompres\u00f6rlerle kar\u015f\u0131la\u015ft\u0131r\u0131labilir d\u00fczeydedir.<\/p>\n

3. G\u00fc\u00e7lendirilmi\u015f Y\u00fcksek Bas\u0131n\u00e7 Silindiri Yap\u0131s\u0131<\/h3>\n

DW-60\/30'un y\u00fcksek bas\u0131n\u00e7l\u0131 silindirleri d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 35B'ye e\u015fde\u011fer) standart silindirlere g\u00f6re yakla\u015f\u0131k 40% daha kal\u0131n duvarlara sahip olan ve 3,00 MPa tepe bas\u0131nc\u0131nda olu\u015fan halka gerilimlerine dayanacak \u015fekilde kapsaml\u0131 d\u0131\u015f takviyeli nerv\u00fcrlere sahip silindirler \u00fcretilmi\u015ftir. Silindir ba\u015fl\u0131klar\u0131, hassas \u00f6zelliklere g\u00f6re s\u0131k\u0131lm\u0131\u015f y\u00fcksek mukavemetli ala\u015f\u0131ml\u0131 \u00e7elik saplamalarla sabitlenmi\u015ftir ve ba\u015fl\u0131k contalar\u0131, a\u015f\u0131r\u0131 bas\u0131n\u00e7 ve termal d\u00f6ng\u00fc alt\u0131nda s\u0131zd\u0131rmazl\u0131\u011f\u0131 sa\u011flamak i\u00e7in grafit kaplamal\u0131 \u00e7ok katmanl\u0131 paslanmaz \u00e7elikten yap\u0131lm\u0131\u015ft\u0131r. So\u011futma suyu ceketleri, kal\u0131n silindir duvarlar\u0131ndan yeterli \u0131s\u0131 uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 sa\u011flamak ve deformasyona veya \u00e7atlamaya neden olabilecek termal gradyanlar\u0131 \u00f6nlemek i\u00e7in geli\u015ftirilmi\u015f ak\u0131\u015f desenleriyle i\u015flenmi\u015ftir.<\/p>\n

4. End\u00fcstriyel \u00d6l\u00e7ekli G\u00fc\u00e7 \u00dcretimi i\u00e7in Orta Gerilim S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

DW-60\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 710 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, orta gerilim tahrik sistemi sadece tercih edilebilir de\u011fil, ayn\u0131 zamanda gereklidir; 380V'luk bir motor yakla\u015f\u0131k 1200A ak\u0131m gerektirir ve bu da pratik olmayan derecede b\u00fcy\u00fck kablolar, devasa \u015falt cihazlar\u0131 ve a\u015f\u0131r\u0131 I\u00b2R kay\u0131plar\u0131 anlam\u0131na gelir. Orta gerilim konfig\u00fcrasyonu, end\u00fcstriyel g\u00fc\u00e7 da\u011f\u0131t\u0131m sistemlerine do\u011frudan entegre olarak elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve genel enerji verimlili\u011fini art\u0131r\u0131r. Motor, b\u00fcy\u00fck krank mili tertibat\u0131na g\u00fcvenilir g\u00fc\u00e7 iletimini sa\u011flamak i\u00e7in sa\u011flam bir \u015faft kaplin ve titre\u015fim izleme sistemi ile donat\u0131lm\u0131\u015ft\u0131r.<\/p>\n

\"DW-60\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Petrol \u00dcretimini Art\u0131rmak i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Petrol ve do\u011falgaz \u00fcretiminde DW-60\/30 \u015fu ama\u00e7la kullan\u0131l\u0131r: y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen enjeksiyon kompres\u00f6r\u00fc<\/strong> Geli\u015fmi\u015f petrol geri kazan\u0131m\u0131 (EOR) ve kar\u0131\u015fabilir gaz enjeksiyonu i\u015flemleri i\u00e7in tasarlanm\u0131\u015ft\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131, azotun ham petrol\u00fc yerinden \u00e7\u0131kar\u0131p geri kazan\u0131m fakt\u00f6rlerini 10\u201320% oran\u0131nda iyile\u015ftirdi\u011fi 2.000 metreye kadar derinlikteki rezervuar olu\u015fumlar\u0131na enjekte edilmesi i\u00e7in yeterlidir. 60 m\u00b3\/dak kapasite, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m manifoldu arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla enjeksiyon kuyusuna hizmet verebilir. Ya\u011fs\u0131z tasar\u0131m, EOR uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi rezervuar kayas\u0131n\u0131n \u0131slat\u0131labilirli\u011fini de\u011fi\u015ftirerek yer de\u011fi\u015ftirme verimlili\u011fini azalt\u0131r ve potansiyel olarak olu\u015fum hasar\u0131na neden olabilir.<\/p>\n

\"DW-60\/30<\/p>\n

Kimyasal Sentez ve Y\u00fcksek Bas\u0131n\u00e7l\u0131 Reakt\u00f6r \u0130nertle\u015ftirme<\/h3>\n

Amonyak sentezinde, metanol \u00fcretiminde ve di\u011fer y\u00fcksek bas\u0131n\u00e7l\u0131 kimyasal s\u00fcre\u00e7lerde, DW-60\/30 nitrojen kompres\u00f6r\u00fc<\/a> ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen sa\u011flar Reakt\u00f6r ba\u015flatma ar\u0131nd\u0131rmas\u0131, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve acil inertle\u015ftirme<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, bir\u00e7ok sentez reakt\u00f6r\u00fcn\u00fcn \u00e7al\u0131\u015fma bas\u0131n\u00e7lar\u0131na e\u015fittir veya bunlar\u0131 a\u015fmaktad\u0131r; bu da ara takviyeye gerek kalmadan do\u011frudan azot enjeksiyonuna olanak tan\u0131r. 60 m\u00b3\/dak kapasite, b\u00fcy\u00fck reakt\u00f6r hacimlerini dakikalar i\u00e7inde temizleyerek ba\u015flatma s\u00fcrelerini k\u0131salt\u0131r ve tesis kullan\u0131labilirli\u011fini art\u0131r\u0131r. Ya\u011fs\u0131z sertifikasyon, kimyasal sentez i\u00e7in zorunludur \u00e7\u00fcnk\u00fc ya\u011f kirlili\u011fi de\u011ferli metal kataliz\u00f6rleri zehirleyebilir ve \u00fcr\u00fcn ak\u0131\u015flar\u0131n\u0131 kirletebilir.<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma ve Kriyojenik Depolama Bas\u0131n\u00e7land\u0131rmas\u0131<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde, DW-60\/30, azotu gerekli y\u00fcksek bas\u0131nca kadar s\u0131k\u0131\u015ft\u0131r\u0131r. Claude d\u00f6ng\u00fcs\u00fc veya Linde d\u00f6ng\u00fcs\u00fc s\u0131v\u0131la\u015ft\u0131rmas\u0131<\/strong>3,00 MPa bas\u0131n\u00e7, orta \u00f6l\u00e7ekli tesislerde (500\u20132.000 ton\/g\u00fcn) s\u0131v\u0131la\u015ft\u0131rma verimlili\u011fini en \u00fcst d\u00fczeye \u00e7\u0131karmak i\u00e7in genellikle en uygun bas\u0131n\u00e7t\u0131r. 60 m\u00b3\/dak kapasite, ticari s\u0131v\u0131la\u015ft\u0131rma \u00fcnitelerinin azot ak\u0131\u015f h\u0131z\u0131yla uyumludur. Ya\u011fs\u0131z tasar\u0131m \u00e7ok \u00f6nemlidir \u00e7\u00fcnk\u00fc ya\u011f kirlili\u011fi kriyojenik \u0131s\u0131 e\u015fanj\u00f6rlerinde donarak t\u0131kanmalara neden olur ve buz \u00e7\u00f6zme ve temizlik i\u00e7in maliyetli durdurmalara yol a\u00e7ar.<\/p>\n

\"DW-60\/30<\/p>\n

Boru Hatt\u0131 Bas\u0131n\u00e7 Testi ve Devreye Alma<\/h3>\n

Do\u011fal gaz boru hatlar\u0131, petrokimya proses hatlar\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 depolama tanklar\u0131, devreye al\u0131nmadan \u00f6nce tasar\u0131m bas\u0131n\u00e7lar\u0131n\u0131n 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik ve pn\u00f6matik bas\u0131n\u00e7 testine tabi tutulmal\u0131d\u0131r. DW-60\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen sa\u011flar. 2,00 MPa'ya kadar derecelendirilmi\u015f boru hatlar\u0131 ve kaplar\u0131n pn\u00f6matik bas\u0131n\u00e7 testi.<\/strong>Bas\u0131n\u00e7 testlerinde hava yerine azot tercih edilir \u00e7\u00fcnk\u00fc oksijen i\u00e7eren ortamlarda ortaya \u00e7\u0131kan patlama riskini ortadan kald\u0131r\u0131r. 60 m\u00b3\/dak kapasite, b\u00fcy\u00fck \u00e7apl\u0131 boru hatlar\u0131n\u0131n h\u0131zl\u0131 bir \u015fekilde bas\u0131n\u00e7land\u0131r\u0131lmas\u0131n\u0131 sa\u011flayarak test s\u00fcresini k\u0131salt\u0131r ve proje devreye alma takvimlerini h\u0131zland\u0131r\u0131r. Ya\u011fs\u0131z tasar\u0131m, test ortam\u0131n\u0131n boru hatt\u0131nda herhangi bir hidrokarbon kal\u0131nt\u0131s\u0131 b\u0131rakmamas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-60\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, a\u015f\u0131r\u0131 mekanik gerilme direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nG\u00fc\u00e7lendirilmi\u015f Gri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, 40% daha kal\u0131n duvarlar + d\u0131\u015ftan takviyeli nerv\u00fcrler<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nUltra Y\u00fcksek Performansl\u0131 PTFE Kompozit<\/td>\nCam bronz takviyeli, 190\u00b0C dereceli, ya\u011fs\u0131z<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015f merkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Silindir Kafa Saplamalar\u0131<\/td>\nY\u00fcksek Mukavemetli Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\nASTM A193 B7, belirtilen tork de\u011ferine g\u00f6re s\u0131k\u0131lm\u0131\u015f.<\/td>\n<\/tr>\n
Silindir Kapak Contalar\u0131<\/td>\n\u00c7ok Katmanl\u0131 Paslanmaz \u00c7elik<\/td>\nGrafit kaplamal\u0131 SS316, 3,60 MPa dayan\u0131ml\u0131.<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"DW-60\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-60\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 17,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.000 mm \u00fczerindedir. Devasa boyutuna ra\u011fmen, d\u00f6rt s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 dengesiz kuvvetleri en aza indirerek, kurulumun bir platform \u00fczerine yap\u0131lmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar. 30-35 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, biti\u015fik yap\u0131lara titre\u015fim iletimini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi titre\u015fim izolat\u00f6rleri (do\u011fal frekans 4\u20136 Hz) \u00fczerine monte edilmelidir. Temel, ba\u015flatma ve \u00e7al\u0131\u015fma s\u0131ras\u0131nda statik a\u011f\u0131rl\u0131\u011f\u0131 ve dinamik kuvvetleri destekleyecek \u015fekilde nitelikli bir yap\u0131 m\u00fchendisi taraf\u0131ndan tasarlanmal\u0131d\u0131r. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,0 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,5 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m. Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131, 3,00 MPa'da termal genle\u015fmeyi ve titre\u015fimi y\u00f6netmek i\u00e7in uygun destekler, ankrajlar ve genle\u015fme derzleri ile profesyonelce tasarlanmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 85 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanmal\u0131d\u0131r. Su da\u011f\u0131t\u0131m devresi, ba\u011f\u0131ms\u0131z ak\u0131\u015f kontrol vanalar\u0131yla silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel olarak su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucu termal y\u00f6netim i\u00e7in kesinlikle kritik \u00f6neme sahiptir ve \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 400 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 40 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). G\u00fcvenilir \u00e7al\u0131\u015fma i\u00e7in tam ak\u0131\u015fl\u0131 filtrasyon ve otomatik kimyasal ar\u0131tma i\u00e7eren \u00f6zel bir kapal\u0131 devre so\u011futma kulesi zorunludur. So\u011futma suyu sistemi, so\u011futma suyu ar\u0131zas\u0131 nedeniyle kompres\u00f6r\u00fcn kapanmas\u0131n\u0131 \u00f6nlemek i\u00e7in yedek pompalar ve acil durum yedek g\u00fc\u00e7 kayna\u011f\u0131 i\u00e7ermelidir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131, s\u0131cakl\u0131\u011f\u0131 ve ya\u011f seviyelerini kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nT\u00fcm emme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu, \u00e7atlaklar ve yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nT\u00fcm silindirlerdeki oluk bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,18 mm'yi a\u015farsa segmanlar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, silindir bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin; silindir duvarlar\u0131n\u0131 inceleyin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 kontrol edin, t\u00fcm yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, ana ve biyel kolu yataklar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-60\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, bu boyuttaki ya\u011fl\u0131 kompres\u00f6rlerle ili\u015fkili kapsaml\u0131 bak\u0131m gereksinimlerini ortadan kald\u0131r\u0131r. Ya\u011f de\u011fi\u015fimi (her de\u011fi\u015fimde 400-600 litre gerektirir), ya\u011f analiz laboratuvar\u0131 maliyeti, filtre eleman\u0131 de\u011fi\u015fimi ve ya\u011f ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu kompres\u00f6rler, ultra y\u00fcksek bas\u0131n\u00e7ta temiz nitrojen ko\u015fullar\u0131 alt\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. D\u00f6rt s\u0131ral\u0131 tasar\u0131m, a\u015f\u0131nmay\u0131 t\u00fcm silindirlere e\u015fit \u015fekilde da\u011f\u0131tarak, tek s\u0131ral\u0131 kompres\u00f6rlerde olu\u015fabilen yerel a\u015f\u0131nma desenlerini \u00f6nler.<\/p>\n

\"DW-60\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-60\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f gazda depolanan enerji ve h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 riski son derece y\u00fcksektir. T\u00fcm DW-60\/30 tesisleri \u015funlar\u0131 i\u00e7ermelidir: (1) S\u00fcrekli oksijen eksikli\u011fi izleme<\/strong> kompres\u00f6r odas\u0131nda ve biti\u015fik t\u00fcm alanlarda; (2) Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131<\/strong> MAWP'nin 110% de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak y\u0131rt\u0131lma diskleri ile donat\u0131lm\u0131\u015ft\u0131r; (3) Acil durum izolasyon vanalar\u0131<\/strong> Anormal durumlar\u0131n tespit edilmesi \u00fczerine otomatik kapanma \u00f6zelli\u011fine sahip emme ve bo\u015faltma hatlar\u0131nda; (4) Havaland\u0131rma sistemleri<\/strong> OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19.5%'nin \u00fczerinde tutmak; (5) Acil durum kapatma kilitleri<\/strong> 19.5% O\u2082'de etkinle\u015fme (alarm) ve 18.0% O\u2082'de sert kapatmay\u0131 tetikleme; (6) Personel e\u011fitimi<\/strong> Herhangi bir i\u015fletme veya bak\u0131m faaliyetinden \u00f6nce ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokollerine uyulmal\u0131d\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, sertifikal\u0131 bas\u0131n\u00e7l\u0131 kap denet\u00e7ileri taraf\u0131ndan y\u0131ll\u0131k olarak incelenmelidir.<\/p>\n<\/div>\n

\"DW-60\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

DW-60\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 11,83 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rma i\u00e7in gereken \u00f6nemli termodinamik i\u015fi yans\u0131t\u0131r. Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >2,50 MPa), bu verimlilik rekabet\u00e7idir ve genellikle bu bas\u0131n\u00e7 seviyesinde ya\u011fs\u0131z hizmet i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlerden daha \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, 3,00 MPa'da e\u015fde\u011fer kapasite sa\u011flayan bir diyaframl\u0131 kompres\u00f6r 18-25 kW\/m\u00b3\/dak t\u00fcketir ve sermaye harcamalar\u0131nda 4-6 kat daha fazla maliyete neden olur.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 boyunca, DW-60\/30'un diyaframl\u0131 alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 2.400.000\u20135.200.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k $192.000\u2013$416.000 tutar\u0131nda do\u011frudan elektrik maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, DW-60\/30'un temel ekonomik gerek\u00e7esi genellikle \u015fudur: Y\u00fcksek kapasite, ultra y\u00fcksek bas\u0131n\u00e7 ve ya\u011fs\u0131z \u00e7al\u0131\u015fma kombinasyonu<\/strong> Tek bir entegre makinede, seri veya paralel d\u00fczenlemelerle birbirine ba\u011fl\u0131 birden fazla k\u00fc\u00e7\u00fck kompres\u00f6re olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> \u00c7ok \u00fcniteli veya diyaframl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 35-50% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, \u00f6zellikle 3,00 MPa'da kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc ya\u011f kirlili\u011fi daha d\u00fc\u015f\u00fck bas\u0131n\u00e7lara g\u00f6re hem daha yo\u011fun hem de daha zor giderilebilir olacakt\u0131r. 3,00 MPa'da, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 100 kat daha y\u00fcksektir; bu da eser miktarda ya\u011f ta\u015f\u0131nmas\u0131n\u0131 bile ciddi bir kirlenme olay\u0131 haline getirir. DW-60\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131 bu riski tamamen ortadan kald\u0131rarak, \u00e7al\u0131\u015fma bas\u0131nc\u0131ndan ba\u011f\u0131ms\u0131z olarak nitrojen safl\u0131\u011f\u0131n\u0131 garanti eder.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-60\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n