{"id":589,"date":"2026-07-21T05:17:37","date_gmt":"2026-07-21T05:17:37","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=589"},"modified":"2026-08-13T08:03:12","modified_gmt":"2026-08-13T08:03:12","slug":"dw-54-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-54-30-nitrogen-compressor\/","title":{"rendered":"DW-54\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa'l\u0131k Zorlu Proses Uygulamalar\u0131 i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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DW-54\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa'l\u0131k Zorlu Proses Uygulamalar\u0131 i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Edici<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 50 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-54\/30, en zorlu y\u00fcksek bas\u0131n\u00e7l\u0131 end\u00fcstriyel gaz uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, d\u00f6rt s\u0131ral\u0131, ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. Kritik petrokimya, gaz s\u0131v\u0131la\u015ft\u0131rma ve boru hatt\u0131 enjeksiyon i\u015flemleri i\u00e7in d\u00f6rt kademeli s\u0131k\u0131\u015ft\u0131rma, muazzam ak\u0131\u015f kapasitesi ve s\u0131f\u0131r ya\u011f kirlili\u011fi sunar.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-54\/30<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-54\/30 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz\u00fcn zirvesinde yer alan bu \u00fcr\u00fcn, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 end\u00fcstriyel gaz uygulamalar\u0131 i\u00e7in geli\u015fmi\u015f m\u00fchendisli\u011fin doruk noktas\u0131n\u0131 temsil etmektedir. Muazzam kapasitesiyle... 50 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, b\u00fcy\u00fck \u00f6l\u00e7ekli petrokimya i\u015fletmelerinde, gaz s\u0131v\u0131la\u015ft\u0131rma tesislerinde ve y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatt\u0131 enjeksiyon sistemlerinde kar\u015f\u0131la\u015f\u0131lan en zorlu nitrojen s\u0131k\u0131\u015ft\u0131rma gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

DW-54\/30'u \u00fcr\u00fcn gam\u0131m\u0131zdaki di\u011fer t\u00fcm modellerden ay\u0131ran \u00f6zellik, d\u00f6rt a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/strong> S\u0131k\u0131\u015ft\u0131rma mimarisi. Bu \u00e7ok a\u015famal\u0131 tasar\u0131m, termodinamik verimlili\u011fi korurken ve ya\u011fs\u0131z PTFE s\u0131zd\u0131rmazl\u0131k sisteminin b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc muhafaza ederken 3,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in kesinlikle gereklidir. D\u00f6rt s\u0131k\u0131\u015ft\u0131rma a\u015famas\u0131n\u0131n her biri ba\u011f\u0131ms\u0131z bir ara so\u011futucu ile donat\u0131lm\u0131\u015ft\u0131r ve bu da muazzam toplam bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netilebilir segmentlere b\u00f6len, giderek daha y\u00fcksek bas\u0131n\u00e7l\u0131 silindirlerden olu\u015fan bir kademe olu\u015fturur. Bu a\u015famal\u0131 yakla\u015f\u0131m olmadan, de\u015farj s\u0131cakl\u0131klar\u0131 ya\u011fs\u0131z s\u0131zd\u0131rmazl\u0131k malzemelerinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131rlar\u0131n\u0131 a\u015facakt\u0131r; bu da d\u00f6rt a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rmay\u0131 iste\u011fe ba\u011fl\u0131 bir \u00f6zellikten ziyade temel bir m\u00fchendislik gereksinimi haline getirir.<\/p>\n

Kompres\u00f6r, taahh\u00fcd\u00fcm\u00fcz\u00fc s\u00fcrd\u00fcrmektedir. tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma<\/strong> Geli\u015fmi\u015f PTFE kompozit piston halkalar\u0131 ve hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan ba\u011flant\u0131 bantlar\u0131 sayesinde, 3,00 MPa bas\u0131n\u00e7ta, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla ya\u011f kirlenmesi riski katlanarak artar, \u00e7\u00fcnk\u00fc mevcut herhangi bir ya\u011f buhar\u0131 tehlikeli seviyelere kadar yo\u011funla\u015f\u0131r. DW-54\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131 bunu sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir ar\u0131tma ekipman\u0131na ihtiya\u00e7 duymamas\u0131, nitrojen safl\u0131\u011f\u0131n\u0131n vazge\u00e7ilmez oldu\u011fu ultra y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalar i\u00e7in onu tek ge\u00e7erli se\u00e7enek haline getiriyor.<\/p>\n

\"DW-54\/30<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 DW-54\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-54\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, D\u00f6rt s\u0131ral\u0131 (\u4e8c\u5217\u56db\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n50<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n5456 \u00d7 3518 \u00d7 2535<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n13.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n630<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Bas\u0131n\u00e7 i\u00e7in D\u00f6rt A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

DW-54\/30, bir d\u00f6rt a\u015famal\u0131, iki s\u0131ral\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> Bu, \u00fcr\u00fcn portf\u00f6y\u00fcm\u00fczde benzersizdir ve 3,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereklidir. Yakla\u015f\u0131k 30:1 ila 60:1 (giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak) olan genel bas\u0131n\u00e7 oran\u0131, her a\u015famadan sonra ara so\u011futma ile birlikte, ard\u0131\u015f\u0131k olarak d\u00fczenlenmi\u015f d\u00f6rt s\u0131k\u0131\u015ft\u0131rma silindirine b\u00f6l\u00fcn\u00fcr. Bu kademeli yakla\u015f\u0131m, her a\u015fama i\u00e7in bas\u0131n\u00e7 oran\u0131n\u0131 yakla\u015f\u0131k 2,5:1 ila 3,5:1 ile s\u0131n\u0131rland\u0131rarak de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n boyutsal stabilitesini korur. D\u00f6rt a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma olmasayd\u0131, de\u015farj s\u0131cakl\u0131\u011f\u0131 250\u00b0C'yi a\u015fard\u0131 ki bu da ya\u011fs\u0131z malzemelerin g\u00fcvenli s\u0131n\u0131r\u0131n\u0131n \u00e7ok \u00f6tesindedir. Her a\u015fama, daha y\u00fcksek bas\u0131n\u00e7larda azalan gaz hacmini kar\u015f\u0131lamak i\u00e7in giderek daha k\u00fc\u00e7\u00fck silindir \u00e7aplar\u0131na sahiptir ve t\u00fcm bas\u0131n\u00e7 aral\u0131\u011f\u0131nda hacimsel verimlili\u011fi optimize eder.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

DW-54\/30 geli\u015fmi\u015f bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> \u00d6zellikle 3,00 MPa hizmet i\u00e7in form\u00fcle edilmi\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, y\u00fcksek en boy oranl\u0131 cam elyaflar\u0131, bronz par\u00e7ac\u0131klar\u0131 ve a\u015f\u0131r\u0131 bas\u0131n\u00e7 alt\u0131nda s\u00fcr\u00fcnme direncini ve boyutsal kararl\u0131l\u0131\u011f\u0131 art\u0131ran \u00f6zel katk\u0131 maddeleriyle g\u00fc\u00e7lendirilmi\u015ftir. Malzeme, herhangi bir hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. 3,00 MPa'da, eser miktardaki ya\u011f kirlili\u011fi bile nitrojenin \u00e7o\u011fu end\u00fcstriyel uygulama i\u00e7in kullan\u0131lamaz hale gelmesine neden olacak seviyelere yo\u011funla\u015f\u0131r; bu da ya\u011fs\u0131z tasar\u0131m\u0131 bir tercih de\u011fil, mutlak bir gereklilik haline getirir.<\/p>\n

3. A\u015f\u0131r\u0131 Mekanik Y\u00fcklere Kar\u015f\u0131 Dayan\u0131kl\u0131 G\u00fc\u00e7lendirilmi\u015f A\u011f\u0131r Hizmet Tipi \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 35B'ye e\u015fde\u011fer) \u00f6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, ilave takviye nerv\u00fcrleri ve entegre so\u011futma suyu kanallar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. D\u00f6rt silindirli d\u00fczenleme, 3,00 MPa'da \u00f6nemli tepe gaz kuvvetleri \u00fcretir ve bu da daha d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere g\u00f6re \u00e7ok daha y\u00fcksek \u00e7er\u00e7eve rijitli\u011fi gerektirir. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczeni<\/strong> K\u0131smi kuvvet iptali sa\u011flar, ancak ultra y\u00fcksek bas\u0131n\u00e7taki gaz y\u00fcklerinin muazzam b\u00fcy\u00fckl\u00fc\u011f\u00fc, bir temel k\u00fctle gerektirir. minimum 20 ton<\/strong> \u0130stikrarl\u0131 \u00e7al\u0131\u015fma sa\u011flamak i\u00e7in, krank mili 34CrNiMo6 ala\u015f\u0131ml\u0131 \u00e7elikten (standart 42CrMo4'ten daha y\u00fcksek kalite) d\u00f6v\u00fclm\u00fc\u015ft\u00fcr ve y\u00fcksek \u00e7al\u0131\u015fma y\u00fcklerinde titre\u015fimi en aza indirmek i\u00e7in ISO 1940 G1.0 standartlar\u0131na g\u00f6re hassas ta\u015flama ve dinamik dengelemeden ge\u00e7irilmi\u015ftir.<\/p>\n

4. Y\u00fcksek G\u00fc\u00e7l\u00fc \u00c7al\u0131\u015fma i\u00e7in Orta Gerilim Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

DW-54\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 630 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. 630 kW'da, d\u00fc\u015f\u00fck voltajl\u0131 380V \u00e7al\u0131\u015fma, pratik olmayan kablo boyutlar\u0131 ve \u015falt cihaz\u0131 de\u011ferleri gerektirece\u011finden, orta gerilim tahriki zorunludur. Motor, y\u00fcksek bas\u0131n\u00e7l\u0131 pistonlu \u00e7al\u0131\u015fma i\u00e7in tork ve hizalama gereksinimlerine uygun olarak derecelendirilmi\u015f a\u011f\u0131r hizmet tipi esnek disk kaplin arac\u0131l\u0131\u011f\u0131yla kompres\u00f6r krank miline do\u011frudan ba\u011flan\u0131r. Do\u011frudan orta gerilim entegrasyonu, elektrik kay\u0131plar\u0131n\u0131 azalt\u0131r, kablo altyap\u0131s\u0131n\u0131 en aza indirir ve b\u00fcy\u00fck proses tesislerinde standart end\u00fcstriyel g\u00fc\u00e7 da\u011f\u0131t\u0131m\u0131yla uyumlulu\u011fu sa\u011flar.<\/p>\n

\"DW-54\/30<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Azot Enjeksiyonu<\/h3>\n

Uzun mesafeli azot boru hatt\u0131 sistemlerinde ve y\u00fcksek bas\u0131n\u00e7l\u0131 gaz da\u011f\u0131t\u0131m a\u011flar\u0131nda DW-54\/30, a\u015fa\u011f\u0131daki g\u00f6revlerde kullan\u0131l\u0131r: birincil y\u00fcksek bas\u0131n\u00e7 takviye istasyonu<\/strong>3,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, 50 km'yi a\u015fan mesafelerde boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 telafi etmek ve en uzak t\u00fcketicilerde yeterli bas\u0131nc\u0131 korumak i\u00e7in yeterlidir. 50 m\u00b3\/dak kapasitesi, ayn\u0131 anda birden fazla y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7\u0131k\u0131\u015f noktas\u0131na besleme sa\u011flayabilir ve bu da onu b\u00fcy\u00fck end\u00fcstriyel komplekslere merkezi azot tedariki i\u00e7in uygun hale getirir. Ya\u011fs\u0131z tasar\u0131m, boru hatt\u0131 uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir kirlenme t\u00fcm da\u011f\u0131t\u0131m a\u011f\u0131na yay\u0131l\u0131r ve t\u00fcm a\u015fa\u011f\u0131 y\u00f6nl\u00fc t\u00fcketicileri etkiler.<\/p>\n

\"DW-54\/30<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma Tesisi Y\u00fcksek Bas\u0131n\u00e7l\u0131 Takviye Cihaz\u0131<\/h3>\n

Azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde, DW-54\/30 nitrojen g\u00fc\u00e7lendirici<\/a> S\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 so\u011fuk ucundan veya depolama buharla\u015ft\u0131r\u0131c\u0131s\u0131ndan gelen azotu, s\u0131v\u0131la\u015ft\u0131rma d\u00f6ng\u00fcs\u00fc verimlili\u011fi i\u00e7in gerekli olan y\u00fcksek bas\u0131nca s\u0131k\u0131\u015ft\u0131r\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131, Claude \u00e7evrimli s\u0131v\u0131la\u015ft\u0131r\u0131c\u0131lar ve genle\u015fme yoluyla kriyojenik s\u0131cakl\u0131klara ula\u015fmak i\u00e7in y\u00fcksek bas\u0131nc\u0131n gerekli oldu\u011fu di\u011fer y\u00fcksek bas\u0131n\u00e7l\u0131 azot s\u0131v\u0131la\u015ft\u0131rma s\u00fcre\u00e7leri i\u00e7in tipiktir. 50 m\u00b3\/dakika'l\u0131k devasa kapasite, g\u00fcnde 50-100 ton s\u0131v\u0131 azot \u00fcreten orta ve b\u00fcy\u00fck \u00f6l\u00e7ekli s\u0131v\u0131la\u015ft\u0131rma tesislerinin verimlili\u011fine e\u015fde\u011ferdir. Ya\u011fs\u0131z tasar\u0131m, termal performans\u0131 ciddi \u015fekilde d\u00fc\u015f\u00fcrecek ve maliyetli buz \u00e7\u00f6zme ve temizleme gerektirecek olan s\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 \u0131s\u0131 e\u015fanj\u00f6rlerinin kirlenmesini \u00f6nler.<\/p>\n

Petrokimya Acil Durum Azot Enjeksiyonu ve Temizleme<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde DW-54\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Acil durum reakt\u00f6r\u00fcn\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 kab\u0131n temizlenmesi ve g\u00fcvenlik sistemi azot beslemesi<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fanlar da dahil olmak \u00fczere hemen hemen her t\u00fcrl\u00fc proses kab\u0131na veya reakt\u00f6r sistemine azot enjekte etmek i\u00e7in yeterlidir. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi, yedek kompres\u00f6rlerin \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131yla ili\u015fkili \u0131s\u0131nma gecikmeleri olmadan acil durum azotunun an\u0131nda kullan\u0131labilir olmas\u0131n\u0131 sa\u011flar. Ya\u011fs\u0131z \u00e7al\u0131\u015fma sertifikas\u0131, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi, proses ak\u0131\u015flar\u0131na girdi\u011fi veya \u00fcr\u00fcn kalitesine duyarl\u0131 i\u015flemler i\u00e7in kullan\u0131ld\u0131\u011f\u0131 petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"DW-54\/30<\/p>\n

Yeralt\u0131 Gaz Depolama ve Ma\u011fara Yal\u0131t\u0131m\u0131<\/h3>\n

Tuz ma\u011faralar\u0131 ve t\u00fckenmi\u015f rezervuarlar da dahil olmak \u00fczere yer alt\u0131 do\u011falgaz depolama tesisleri, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen gerektirir. Yast\u0131k gaz enjeksiyonu, ma\u011fara s\u0131zd\u0131rmazl\u0131\u011f\u0131 ve bas\u0131n\u00e7 bak\u0131m\u0131<\/strong> Gaz \u00e7ekme d\u00f6ng\u00fcleri s\u0131ras\u0131nda. DW-54\/30'un 3,00 MPa de\u015farj bas\u0131nc\u0131, 2,50 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan depolama ma\u011faralar\u0131na azot enjekte etmek, ma\u011fara duvarlar\u0131n\u0131n yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak ve yeralt\u0131 suyu giri\u015fini \u00f6nlemek i\u00e7in yeterlidir. 50 m\u00b3\/dak kapasite, b\u00fcy\u00fck depolama hacimlerinin h\u0131zl\u0131 bir \u015fekilde doldurulmas\u0131n\u0131 sa\u011flayarak ma\u011fara devreye alma ve bak\u0131m i\u015flemleri i\u00e7in gereken s\u00fcreyi azalt\u0131r. Ya\u011fs\u0131z tasar\u0131m, depolanan gaz\u0131n kirlenmesini \u00f6nler; bu da depolanan azotun daha sonra y\u00fcksek safl\u0131kta uygulamalar i\u00e7in \u00e7ekilmesi durumunda kritik \u00f6neme sahiptir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-54\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, a\u015f\u0131r\u0131 mekanik y\u00fckleme ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
\u00c7er\u00e7eve<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, bol miktarda takviyeli nerv\u00fcrl\u00fc yap\u0131da.<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n34CrNiMo6, Q&T, ISO 1940 G1.0 dengeli<\/td>\n<\/tr>\n
Silindir Bloklar\u0131 (T\u00fcm A\u015famalar)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, y\u00fcksek bas\u0131n\u00e7l\u0131 kademeler i\u00e7in kademeli duvar kal\u0131nla\u015ft\u0131rma.<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nUltra y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131, maksimum 185\u00b0C, s\u00fcr\u00fcnmeye kar\u015f\u0131 diren\u00e7li.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nY\u00fcksek y\u00fck ta\u015f\u0131ma kapasitesi, a\u015f\u0131nmaya kar\u015f\u0131 koruma, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, a\u011f\u0131r hizmet tipi e\u015fmerkezli halka yay tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ara so\u011futucular (1\u20133)<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar, 100% RT<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 kutu kesitli, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"DW-54\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-54\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 13,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.000 mm \u00fczerindedir. D\u00f6rt silindirli d\u00fczenleme, 3,00 MPa'da \u00f6nemli tepe gaz kuvvetleri \u00fcretir ve bu da En az 20 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara iletilmesini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 5\u20137 Hz) veya yayl\u0131 izolat\u00f6rler \u00fczerine monte edilmelidir. Temel, hem kar\u015f\u0131l\u0131kl\u0131 atalet kuvvetlerini hem de gaz bas\u0131nc\u0131 dalgalanmalar\u0131n\u0131 i\u00e7eren dinamik y\u00fckleri destekleyecek \u015fekilde nitelikli bir yap\u0131 m\u00fchendisi taraf\u0131ndan tasarlanmal\u0131d\u0131r. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,0 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,5 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 80 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine ve \u00fc\u00e7 ara so\u011futucuya paralel dallarda su sa\u011flar; son so\u011futucu ise ayr\u0131 bir devrededir. D\u00f6rt kademeli s\u0131k\u0131\u015ft\u0131rma ve y\u00fcksek bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucular termal y\u00f6netim i\u00e7in kesinlikle kritik \u00f6neme sahiptir ve \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 400 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 30 mg\/L (y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futucularda SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). G\u00fcvenilir \u00e7al\u0131\u015fma i\u00e7in yan ak\u0131\u015f filtrasyonu ve otomatik kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi zorunludur.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, t\u00fcm kademe bas\u0131n\u00e7lar\u0131n\u0131 ve s\u0131cakl\u0131klar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
200 saat<\/td>\nVana Plakas\u0131 Muayenesi (Y\u00fcksek Bas\u0131n\u00e7l\u0131 A\u015famalar)<\/td>\n3. ve 4. kademe valflerde karbon birikintisi, yay yorgunlu\u011fu ve \u00e7atlak olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
500 saat<\/td>\nVana Plakas\u0131 Muayenesi (T\u00fcm a\u015famalar)<\/td>\nT\u00fcm kademe vanalar\u0131n\u0131 kontrol edin, a\u015f\u0131nma veya s\u0131z\u0131nt\u0131 g\u00f6sterenleri de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nT\u00fcm kademelerdeki halka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; 0,18 mm'den b\u00fcy\u00fckse de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm a\u015famalardaki piston segmanlar\u0131n\u0131, yay bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, t\u00fcm yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,06 mm ise ana yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-54\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflerin kapsaml\u0131 bak\u0131m gereksinimlerini ortadan kald\u0131r\u0131r. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bununla birlikte, y\u00fcksek bas\u0131n\u00e7 valf plakalar\u0131 (\u00f6zellikle 3. ve 4. kademeler), 3,00 MPa'daki a\u015f\u0131r\u0131 mekanik gerilme nedeniyle daha s\u0131k kontrol gerektirebilir. D\u00f6rt kademeli tasar\u0131m, ayn\u0131 genel bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan iki kademeli bir tasar\u0131ma k\u0131yasla, her kademedeki gerilimi azaltarak, tek tek bile\u015fenlerin \u00f6mr\u00fcn\u00fc uzat\u0131r.<\/p>\n

\"DW-54\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-54\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, felaket niteli\u011finde gaz sal\u0131n\u0131m\u0131 ve h\u0131zl\u0131 oksijen yer de\u011fi\u015ftirmesi riski son derece y\u00fcksektir. T\u00fcm DW-54\/30 tesislerinde \u015funlar bulunmal\u0131d\u0131r: (1) Kompres\u00f6r odas\u0131nda birden fazla sens\u00f6rle s\u00fcrekli oksijen eksikli\u011fi izleme; (2) 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri bulunan y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131; (3) Acil kapatmada kapanan emme ve de\u015farjda otomatik izolasyon vanalar\u0131; (4) OSHA 29 CFR 1910.146'ya g\u00f6re ortam oksijenini 19,5%'nin \u00fczerinde tutan havaland\u0131rma sistemleri; (5) 19,5% O\u2082 (alarm) ve 18,0% O\u2082 (sert kapatma) de\u011ferlerinde acil kapatma kilitleri; (6) Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokollerinde e\u011fitimli personel; (7) Yetkili giri\u015f prosed\u00fcrleriyle kompres\u00f6r alan\u0131na k\u0131s\u0131tl\u0131 eri\u015fim. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, yetkili bas\u0131n\u00e7l\u0131 boru uzmanlar\u0131 taraf\u0131ndan tasarlanmal\u0131, imal edilmeli ve denetlenmelidir.<\/p>\n<\/div>\n

\"DW-54\/30<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

DW-54\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 12,60 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, bas\u0131n\u00e7 oran\u0131yla birlikte gereken i\u015fin \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131\u011f\u0131 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131tmaktad\u0131r. Bununla birlikte, kademeler aras\u0131 so\u011futmal\u0131 d\u00f6rt kademeli tasar\u0131m, bu de\u011feri ultra y\u00fcksek bas\u0131n\u00e7 segmentindeki ya\u011fs\u0131z kompres\u00f6rler i\u00e7in rekabet\u00e7i bir aral\u0131kta tutmaktad\u0131r. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer uygulamalardaki ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 13,5\u201315,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z ultra y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in se\u00e7ilir) 18 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir ve kapasitenin yaln\u0131zca bir k\u0131sm\u0131n\u0131 sa\u011flayabilir.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 boyunca, DW-54\/30'un daha az verimli alternatiflere k\u0131yasla d\u00f6rt a\u015famal\u0131 verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu sonu\u00e7lar\u0131 vermektedir: Y\u0131ll\u0131k 360.000\u2013720.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k $28.800\u2013$57.600 tutar\u0131nda do\u011frudan elektrik maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, DW-54\/30'un temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve sonraki a\u015fama ar\u0131tma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flanm\u0131\u015f alternatiflerde bu zorunlu olurdu. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

3,00 MPa'da, ya\u011f kirlili\u011finin yo\u011funla\u015fma etkisi \u00e7ok \u015fiddetlidir. Atmosferik bas\u0131n\u00e7ta 1,0 mg\/m\u00b3 ya\u011f i\u00e7eri\u011fine sahip nitrojen \u00fcreten ya\u011fl\u0131 bir kompres\u00f6r, s\u0131k\u0131\u015ft\u0131rma ve yo\u011funla\u015fma etkileri nedeniyle 3,00 MPa'da yakla\u015f\u0131k 30 mg\/m\u00b3 ya\u011f i\u00e7eri\u011fine sahip nitrojen \u00fcretecektir. Bu kirlilik seviyesi, neredeyse t\u00fcm end\u00fcstriyel uygulamalar i\u00e7in felaket olacakt\u0131r; bu nedenle DW-54\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in sadece tercih edilebilir de\u011fil, kesinlikle gereklidir.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-54\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n