{"id":587,"date":"2026-07-20T10:03:31","date_gmt":"2026-07-20T10:03:31","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=587"},"modified":"2026-08-15T00:35:30","modified_gmt":"2026-08-15T00:35:30","slug":"lw-33-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-33-30-nitrogen-compressor\/","title":{"rendered":"LW-33\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
\n

<\/p>\n

\n

LW-33\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 33 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-33\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz s\u0131v\u0131la\u015ft\u0131rma sistemleri ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, \u00fc\u00e7 s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, a\u011f\u0131r hizmet tipi yap\u0131 ve a\u015f\u0131r\u0131 bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-33\/30<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-33\/30 nitrojen kompres\u00f6r\u00fc<\/strong> End\u00fcstriyel gaz altyap\u0131s\u0131ndaki en zorlu ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fczdeki en \u00fcst d\u00fczey ba\u015far\u0131y\u0131 temsil etmektedir. \u00d6nemli bir kapasiteye sahip olan bu \u00fcr\u00fcn, 33 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, \u00fcr\u00fcn yelpazemizin ultra y\u00fcksek bas\u0131n\u00e7 segmentinde yer almakta olup, geleneksel da\u011f\u0131t\u0131m seviyelerinin \u00e7ok \u00fczerinde bas\u0131n\u00e7larda nitrojen gerektiren uygulamalara hizmet vermektedir.<\/p>\n

LW-33\/30'u di\u011ferlerinden ay\u0131ran \u00f6zellik \u015fudur: tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> A\u015f\u0131r\u0131 bas\u0131n\u00e7ta b\u00fcy\u00fck miktarda ak\u0131\u015f sa\u011flama yetene\u011fiyle birle\u015ftirilmi\u015ftir. Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden hassas bir \u015fekilde i\u015flenmi\u015ftir ve nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. 3,00 MPa'da, eser miktardaki ya\u011f kirlili\u011fi bile son derece yo\u011funla\u015facak ve a\u015fa\u011f\u0131 ak\u0131\u015fta uzakla\u015ft\u0131r\u0131lmas\u0131 son derece zor olacakt\u0131r; bu da do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, y\u00fcksek safl\u0131kta uygulamalar i\u00e7in kesinlikle zorunlu k\u0131lmaktad\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in gerekli olan konfig\u00fcrasyon. \u00dc\u00e7 s\u0131ral\u0131 d\u00fczenleme, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla \u00fcst\u00fcn kuvvet dengesi ve azalt\u0131lm\u0131\u015f titre\u015fim sa\u011flarken, iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma termodinamik verimlilik ve y\u00f6netilebilir de\u015farj s\u0131cakl\u0131klar\u0131 sa\u011flar. Her a\u015fama ba\u011f\u0131ms\u0131z ara so\u011futmaya sahiptir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma s\u0131ras\u0131nda olu\u015fan termal stres alt\u0131nda bile PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. G\u00fc\u00e7lendirilmi\u015f d\u00f6kme demir \u00e7er\u00e7eve ve a\u011f\u0131r hizmet tipi d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-33\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-33\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-33\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u00dc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n33<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n3160 \u00d7 1685 \u00d7 2440<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.60<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n350<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

LW-33\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131, karbon elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f ultra y\u00fcksek performansl\u0131 PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, nitrojen ak\u0131\u015f\u0131n\u0131n 3,00 MPa de\u015farj bas\u0131nc\u0131nda bile tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Bu a\u015f\u0131r\u0131 bas\u0131n\u00e7ta, herhangi bir ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131, 0,30 MPa'dakinden yakla\u015f\u0131k 10 kat daha y\u00fcksek olur ve bu da a\u015fa\u011f\u0131 ak\u0131\u015fta ya\u011f uzakla\u015ft\u0131rmay\u0131 pratik olarak imkans\u0131z hale getirir. PTFE form\u00fclasyonu, 190\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n \u015fiddetli termal stresi alt\u0131nda g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc sa\u011flar.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Stabilitesi i\u00e7in \u00dc\u00e7 S\u0131ral\u0131 Kuvvet Dengeleme Sistemi<\/h3>\n

O \u00fc\u00e7 s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> LW-33\/30'un \u00fc\u00e7 s\u0131ral\u0131 yap\u0131s\u0131, ola\u011fan\u00fcst\u00fc birinci ve ikinci dereceden kuvvet dengelemesi sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 90%'den fazla azalt\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, pistonlar \u00fczerindeki tepe gaz kuvvetleri geleneksel kompres\u00f6rlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksektir; bu da kuvvet dengesini kritik bir tasar\u0131m unsuru haline getirir. \u00dc\u00e7 s\u0131ral\u0131 konfig\u00fcrasyon, bu kuvvetleri birden fazla silindire da\u011f\u0131tarak titre\u015fim iletimini en aza indirir ve kompres\u00f6r\u00fcn \u00f6zel titre\u015fim izolasyon sistemlerine ihtiya\u00e7 duymadan standart bir betonarme atalet blo\u011fu \u00fczerinde \u00e7al\u0131\u015fmas\u0131na olanak tan\u0131r. Bu mekanik stabilite, 7\/24 end\u00fcstriyel ortamlarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in \u00e7ok \u00f6nemlidir.<\/p>\n

3. Geli\u015ftirilmi\u015f Ara So\u011futmal\u0131 \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131 hedefine ula\u015fmak i\u00e7in termodinamik olarak elzemdir. Yakla\u015f\u0131k 30:1 ila 60:1 (giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak) olan genel bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir kademe ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir kademe aras\u0131nda b\u00f6l\u00fcn\u00fcr ve her kademe y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015f\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek kapasiteli bir borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Ara so\u011futucu, yaz ortam ko\u015fullar\u0131nda veya s\u0131n\u0131rda so\u011futma suyu s\u0131cakl\u0131klar\u0131nda bile yeterli so\u011futma marj\u0131 sa\u011flamak i\u00e7in kompres\u00f6r kapasitesine g\u00f6re daha b\u00fcy\u00fck boyutland\u0131r\u0131lm\u0131\u015ft\u0131r.<\/p>\n

4. Y\u00fcksek G\u00fc\u00e7l\u00fc End\u00fcstriyel Entegrasyon i\u00e7in Orta Gerilim S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-33\/30 bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 350 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 de\u011ferindeki bir motor i\u00e7in orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc \u015fartt\u0131r; 380V e\u015fde\u011feri i\u00e7in gerekli olacak a\u015f\u0131r\u0131 b\u00fcy\u00fck d\u00fc\u015f\u00fck gerilim \u015falt cihaz\u0131 ve kal\u0131n kablolama ihtiyac\u0131n\u0131 ortadan kald\u0131r\u0131r. End\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegrasyon, elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr, g\u00fc\u00e7 kablolar\u0131ndaki I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirir ve genel enerji verimlili\u011fini art\u0131r\u0131r. Motor, y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r \u00e7al\u0131\u015fmas\u0131yla ili\u015fkili radyal ve eksenel y\u00fckler i\u00e7in derecelendirilmi\u015f sa\u011flam bir yatak sistemi ile donat\u0131lm\u0131\u015ft\u0131r.<\/p>\n

\"LW-33\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Petrol ve Gaz Sekt\u00f6r\u00fc i\u00e7in Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Petrol ve do\u011falgaz \u00fcretim operasyonlar\u0131nda LW-33\/30 \u015funlar\u0131 sa\u011flar: Petrol \u00fcretimini art\u0131rma (EOR), gaz kald\u0131rma i\u015flemleri ve kuyu uyar\u0131m\u0131 i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen.<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, formasyon bas\u0131n\u00e7lar\u0131n\u0131n etkili yer de\u011fi\u015ftirme sa\u011flamak i\u00e7in y\u00fcksek enjeksiyon bas\u0131n\u00e7lar\u0131 gerektirdi\u011fi 2.000 metreye kadar derinlikteki rezervuarlara azot enjekte etmek i\u00e7in yeterlidir. 33 m\u00b3\/dak kapasite, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m sistemi arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla enjeksiyon kuyusuna hizmet verebilir. Ya\u011fs\u0131z tasar\u0131m, petrol sahas\u0131 uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi rezervuar kayas\u0131n\u0131n \u0131slat\u0131labilirli\u011fini de\u011fi\u015ftirerek petrol geri kazan\u0131m verimlili\u011fini azalt\u0131r ve potansiyel olarak formasyon hasar\u0131na neden olabilir.<\/p>\n

\"LW-33\/30<\/p>\n

B\u00fcy\u00fck \u00d6l\u00e7ekli Gaz S\u0131v\u0131la\u015ft\u0131rma Takviye Sistemleri<\/h3>\n

Azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde ve kriyojenik gaz i\u015fleme tesislerinde, LW-33\/30 nitrojen g\u00fc\u00e7lendirici<\/a> S\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 buharla\u015ft\u0131r\u0131c\u0131dan veya depolama sisteminden gelen nitrojeni, da\u011f\u0131t\u0131m, daha ileri i\u015fleme veya s\u0131v\u0131la\u015ft\u0131rma d\u00f6ng\u00fcs\u00fcne yeniden enjeksiyon i\u00e7in gereken y\u00fcksek bas\u0131nca s\u0131k\u0131\u015ft\u0131r\u0131r. 3,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, nitrojeni y\u00fcksek bas\u0131n\u00e7l\u0131 \u0131s\u0131 e\u015fanj\u00f6rlerinden, genle\u015fme t\u00fcrbinlerinden ve y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses ekipmanlar\u0131ndan ge\u00e7irmek i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, eser miktarda ya\u011f\u0131n bile donup \u0131s\u0131 e\u015fanj\u00f6r\u00fc ge\u00e7itlerini t\u0131kayarak felaket niteli\u011finde proses aksamalar\u0131na neden olabilece\u011fi kriyojenik ekipman\u0131n kirlenmesini \u00f6nler.<\/p>\n

Petrokimya Ultra Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Azotu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-33\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6r inertle\u015ftirme, kataliz\u00f6r rejenerasyonu, acil bas\u0131n\u00e7 d\u00fc\u015f\u00fcrme ve boru hatt\u0131 bas\u0131n\u00e7 testi<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, 2,5 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na nitrojen enjekte etmek ve t\u00fcm operasyonel a\u015famalarda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterlidir. S\u00fcrekli \u00e7al\u0131\u015fma derecesi, uzun s\u00fcreli bak\u0131m ve onar\u0131m kampanyalar\u0131 s\u0131ras\u0131nda kesintisiz nitrojen kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikas\u0131, nitrojenin kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"LW-33\/30<\/p>\n

Enerji \u00dcretimi ve T\u00fcrbin \u0130nertle\u015ftirme<\/h3>\n

Do\u011falgazla \u00e7al\u0131\u015fan enerji santralleri ve kombine \u00e7evrim tesisleri y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen gerektirir. Gaz t\u00fcrbini rotorunun inertle\u015ftirilmesi, yanma odas\u0131n\u0131n temizlenmesi ve HRSG'nin (\u0131s\u0131 geri kazan\u0131ml\u0131 buhar jenerat\u00f6r\u00fc) korunmas\u0131<\/strong> Bak\u0131m ve onar\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda, LW-33\/30'un 3,00 MPa de\u015farj bas\u0131nc\u0131, b\u00fcy\u00fck gaz t\u00fcrbinlerinin karma\u015f\u0131k i\u00e7 ge\u00e7itlerinden nitrojenin ge\u00e7irilmesi ve uzun s\u00fcreli ar\u0131zalar s\u0131ras\u0131nda HRSG boru demetlerinde pozitif bas\u0131nc\u0131n korunmas\u0131 i\u00e7in yeterlidir. Y\u00fcksek ak\u0131\u015f kapasitesi, tek bir enerji \u00fcretim kompleksindeki birden fazla t\u00fcrbine hizmet verebilir, b\u00f6ylece gerekli kompres\u00f6r \u00fcnitelerinin say\u0131s\u0131n\u0131 azalt\u0131r ve bak\u0131m lojisti\u011fini basitle\u015ftirir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-33\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, a\u015f\u0131r\u0131 \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, takviyeli duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, a\u011f\u0131r hizmet tipi takviyeli + nerv\u00fcrl\u00fc<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Karbon-Bronz Kompozit<\/td>\nUltra y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131na sahip, kendinden ya\u011flamal\u0131, maksimum 190\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015f merkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nA\u011f\u0131r hizmet tipi, hassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, a\u015f\u0131r\u0131 b\u00fcy\u00fck kapasite, 1,5 kat hidrotest<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu i\u00e7in derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Hizmet Tipi Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"LW-33\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-33\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 6,60 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 950 mm \u00fczerindedir. \u00dc\u00e7 s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131, ola\u011fan\u00fcst\u00fc kuvvet dengesi sa\u011flayarak, bir platforma kurulumuna olanak tan\u0131r. 12-15 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m. Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131, 3,00 MPa'da titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in yayl\u0131 ask\u0131larla uygun \u015fekilde desteklenmeli ve sabitlenmelidir. T\u00fcm boru destekleri, ba\u015flatma ve kapatma d\u00f6ng\u00fcleri s\u0131ras\u0131nda termal genle\u015fmeyi kar\u015f\u0131layacak \u015fekilde tasarlanmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 40 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, yeterli so\u011futma marj\u0131 sa\u011flamak i\u00e7in ara so\u011futucu, kompres\u00f6r kapasitesine g\u00f6re daha b\u00fcy\u00fck boyutland\u0131r\u0131lm\u0131\u015ft\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). T\u00fcm tesislerde tutarl\u0131 so\u011futma suyu kalitesi sa\u011flamak i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131 ve s\u0131cakl\u0131\u011f\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-33\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, ultra y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 valf plakalar\u0131, 3,00 MPa'daki a\u015f\u0131r\u0131 mekanik gerilme nedeniyle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 muadillerine g\u00f6re daha s\u0131k kontrol gerektirebilir, ancak genel bak\u0131m y\u00fck\u00fc, ya\u011fla ya\u011flanan sistemlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

\"LW-33\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-33\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski son derece y\u00fcksektir. T\u00fcm LW-33\/30 tesislerinde, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131, 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lmal\u0131d\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, ASME B31.3 (Proses Borular\u0131) standard\u0131na uygun olarak tasarlanmal\u0131, imal edilmeli ve denetlenmelidir. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutmal\u0131d\u0131r. Acil durum kapatma kilitleri, 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik izolasyonu tetiklemelidir. Personel, bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce ultra y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitilmelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 azot sistemleri a\u00e7\u0131k\u00e7a etiketlenmeli ve d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 alanlardan fiziksel olarak ayr\u0131lmal\u0131d\u0131r.<\/p>\n<\/div>\n

\"LW-33\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-33\/30, bir ba\u015far\u0131ya ula\u015f\u0131r. Yakla\u015f\u0131k 10,61 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, bas\u0131n\u00e7 oran\u0131yla birlikte gereken i\u015fin \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131\u011f\u0131 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r. Ultra y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >2,50 MPa), bu verimlilik olduk\u00e7a rekabet\u00e7i ve ya\u011fs\u0131z ultra y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer ultra y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalarda ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 11,5\u201313,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 18 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-33\/30'un daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 200.000\u2013400.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131lda $16.000\u2013$32.000 tutar\u0131nda do\u011frudan elektrik maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, LW-33\/30'un temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flama gerektiren alternatiflerde bu zorunlu olurdu. 3,00 MPa'da, a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme sistemlerinin (birle\u015ftirici filtreler, aktif karbon adsorberler, ya\u011f izleme cihazlar\u0131) enerji kayb\u0131, kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 5-81 TP3T'sini t\u00fcketirdi; bu da LW-33\/30'un ya\u011fs\u0131z tasar\u0131m\u0131n\u0131n tamamen ortadan kald\u0131rd\u0131\u011f\u0131 ek 28-56 kW'l\u0131k parazitik y\u00fck anlam\u0131na gelir.<\/p>\n

O ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z LW-33\/30 sistemi, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 25-35% oran\u0131nda azalmaktad\u0131r. Bu toplam sahip olma maliyeti (TCO) avantaj\u0131, daha d\u00fc\u015f\u00fck enerji t\u00fcketimi, ya\u011f sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131, daha az bak\u0131m i\u015f\u00e7ili\u011fi ve daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi sayesinde elde edilmektedir.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-33\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n