{"id":586,"date":"2026-07-20T09:43:10","date_gmt":"2026-07-20T09:43:10","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=586"},"modified":"2026-08-13T08:03:19","modified_gmt":"2026-08-13T08:03:19","slug":"lw-13-30-nitrogen-compressor-medium-capacity-oil-free-n2-booster-for-3-00-mpa-high-pressure-process-applications","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-13-30-nitrogen-compressor-medium-capacity-oil-free-n2-booster-for-3-00-mpa-high-pressure-process-applications\/","title":{"rendered":"LW-13\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Uygulamalar\u0131 i\u00e7in Orta Kapasiteli Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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LW-13\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Uygulamalar\u0131 i\u00e7in Orta Kapasiteli Ya\u011fs\u0131z N2 Takviye Edici<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 13 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-13\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz s\u0131v\u0131la\u015ft\u0131rma takviye \u00fcnitesi ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, \u00fc\u00e7 s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 end\u00fcstriyel g\u00fcvenilirlik i\u00e7in \u00fcretilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

 <\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-13\/30 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fczde kritik bir konumda yer alan bu \u00fcr\u00fcn, orta kapasiteli takviye kompres\u00f6rleri ile y\u00fcksek bas\u0131n\u00e7l\u0131 proses kompres\u00f6rleri aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r. Nominal kapasitesi ile 13 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, hem \u00f6nemli miktarda ak\u0131\u015f hem de y\u00fcksek bas\u0131nc\u0131n olmazsa olmaz gereksinimler oldu\u011fu uygulamalar i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r.<\/p>\n

LW-13\/30'u geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden hassas bir \u015fekilde i\u015flenmi\u015ftir ve bu sayede nitrojen ak\u0131\u015f\u0131n\u0131n tamamen kirlenmeden kalmas\u0131 sa\u011flan\u0131r. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Bu sayede, ya\u011fl\u0131 alternatiflerde zorunlu olacak olan, petrol\u00fc uzakla\u015ft\u0131rmak i\u00e7in kullan\u0131lan filtreleme sistemlerinin sermaye harcamas\u0131 ve s\u00fcrekli bak\u0131m y\u00fck\u00fc ortadan kalkar.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> Konfig\u00fcrasyon\u2014toplam bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131ra halinde d\u00fczenlenmi\u015f \u00fc\u00e7 s\u0131k\u0131\u015ft\u0131rma silindirine b\u00f6len benzersiz bir d\u00fczenleme. Bu kademeli yakla\u015f\u0131m, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korurken 3,00 MPa de\u015farj bas\u0131nc\u0131yla ili\u015fkili a\u015f\u0131r\u0131 termal y\u00fckleri y\u00f6netmek i\u00e7in gereklidir. Her kademede ba\u011f\u0131ms\u0131z bir ara so\u011futucu bulunur ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-13\/30<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-13\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-13\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u00dc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n13<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2860 \u00d7 1685 \u00d7 2610<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.60<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n160<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u00dc\u00e7 A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

LW-13\/30 benzersiz bir teknoloji kullan\u0131yor. iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> 3,00 MPa de\u015farj i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 \u00fc\u00e7 s\u0131k\u0131\u015ft\u0131rma silindirine b\u00f6len bir mimari. Bu \u00e7ok kademeli yakla\u015f\u0131m termodinamik olarak \u00e7ok \u00f6nemlidir \u00e7\u00fcnk\u00fc tek kademeli veya hatta iki kademeli bir kompres\u00f6r, PTFE s\u0131zd\u0131rmazl\u0131k malzemelerinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131 (yakla\u015f\u0131k 180\u00b0C) a\u015fan de\u015farj s\u0131cakl\u0131klar\u0131 \u00fcretecektir. S\u0131k\u0131\u015ft\u0131rma i\u015fini iki ara kademe so\u011futucu ile \u00fc\u00e7 kademeye b\u00f6lerek, LW-13\/30, kademe ba\u015f\u0131na de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 155\u00b0C'nin alt\u0131nda tutar, PTFE halka b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen iki kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131 \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 50% uzat\u0131r. \u00dc\u00e7 s\u0131ral\u0131 d\u00fczenleme ayr\u0131ca tek s\u0131ral\u0131 konfig\u00fcrasyonlara k\u0131yasla daha iyi kuvvet dengesi sa\u011flar ve temel gereksinimlerini azalt\u0131r.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Malzemesi<\/h3>\n

LW-13\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7 ve y\u00fcksek s\u0131cakl\u0131k uygulamalar\u0131 i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011flanm\u0131\u015f bir kompres\u00f6rde ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 son derece y\u00fcksek olur ve bu da a\u015fa\u011f\u0131 ak\u0131\u015fta ya\u011f\u0131n uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 neredeyse imkans\u0131z hale getirir. Ya\u011fs\u0131z tasar\u0131m, bu sorunu \u00e7\u00f6zmektedir. yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong>Bu sayede, ya\u011flanm\u0131\u015f bir sisteme \u00f6nemli sermaye ve i\u015fletme maliyetleri ekleyecek olan birle\u015ftirme filtrelerine, aktif karbon adsorberlerine ve ya\u011f izleme cihazlar\u0131na olan ihtiya\u00e7 ortadan kalkar.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Mekanik Y\u00fckler \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> \u00d6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, ek takviye nerv\u00fcrleri ve entegre so\u011futma suyu kanallar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 silindirler, 3,00 MPa \u00e7al\u0131\u015fma ile ili\u015fkili en y\u00fcksek gaz kuvvetlerine dayanmak i\u00e7in daha kal\u0131n duvarlara ve geli\u015fmi\u015f yap\u0131sal deste\u011fe sahiptir. \u00dc\u00e7 s\u0131ral\u0131 d\u00fczenleme, mekanik y\u00fckleri birden fazla krank mili koluna da\u011f\u0131tarak silindir ba\u015f\u0131na en y\u00fcksek yatak y\u00fcklerini azalt\u0131r ve genel krank mili \u00f6mr\u00fcn\u00fc uzat\u0131r. \u00c7er\u00e7eve, acil durum kapatma ge\u00e7i\u015fleri de dahil olmak \u00fczere t\u00fcm \u00e7al\u0131\u015fma ko\u015fullar\u0131 alt\u0131nda gerilim konsantrasyonlar\u0131n\u0131n g\u00fcvenli s\u0131n\u0131rlar i\u00e7inde kalmas\u0131n\u0131 sa\u011flamak i\u00e7in sonlu eleman modellemesi kullan\u0131larak dinamik olarak analiz edilir.<\/p>\n

4. Y\u00fcksek Torklu Motorlu Standart 380V S\u00fcr\u00fcc\u00fc<\/h3>\n

LW-13\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 160 kW, 380 V, 50 Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e g\u00f6re derecelendirilmi\u015ftir. Motor, \u00fc\u00e7 s\u0131ral\u0131 s\u0131k\u0131\u015ft\u0131rma sisteminin \u00f6nemli ba\u015flang\u0131\u00e7 \u200b\u200bdirencini a\u015fmak i\u00e7in y\u00fcksek ba\u015flang\u0131\u00e7 \u200b\u200btorku i\u00e7in \u00f6zel olarak se\u00e7ilmi\u015ftir. Standart 380V konfig\u00fcrasyonu, orta gerilim altyap\u0131s\u0131 gerektirmeden mevcut d\u00fc\u015f\u00fck gerilimli end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur ve bu y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r\u00fc \u00e7ok \u00e7e\u015fitli end\u00fcstriyel tesisler i\u00e7in eri\u015filebilir k\u0131lar. 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in, entegre d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rl\u00fc iste\u011fe ba\u011fl\u0131 bir motor temin edilebilir.<\/p>\n

\"LW-13\/30<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Petrol \u00dcretimini Geli\u015ftirmek i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Petrol ve do\u011falgaz \u00fcretiminde LW-13\/30 \u015fu ama\u00e7la kullan\u0131l\u0131r: y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen enjeksiyon kompres\u00f6r\u00fc<\/strong> Geli\u015fmi\u015f petrol geri kazan\u0131m\u0131 (EOR) ve kar\u0131\u015fabilir gaz enjeksiyonu i\u015flemleri i\u00e7in tasarlanm\u0131\u015ft\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131, formasyon bas\u0131nc\u0131n\u0131n etkili yer de\u011fi\u015ftirme sa\u011flamak i\u00e7in y\u00fcksek enjeksiyon bas\u0131n\u00e7lar\u0131 gerektirdi\u011fi 2.000 metreye kadar derinlikteki rezervuarlara azot enjekte etmek i\u00e7in yeterlidir. 13 m\u00b3\/dak kapasite, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m manifoldu arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla enjeksiyon kuyusuna hizmet verebilir. Ya\u011fs\u0131z tasar\u0131m, EOR uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc enjekte edilen azottaki herhangi bir ya\u011f kirlili\u011fi rezervuar formasyonuna zarar verir, ge\u00e7irgenli\u011fi azalt\u0131r ve petrol geri kazan\u0131m verimlili\u011fini tehlikeye atar.<\/p>\n

\"LW-13\/30<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma ve Kriyojenik Proses G\u00fc\u00e7lendirici<\/h3>\n

Azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde ve kriyojenik proses tesislerinde, LW-13\/30 nitrojen g\u00fc\u00e7lendirici<\/a> S\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 so\u011fuk ucundan veya depolama buharla\u015ft\u0131r\u0131c\u0131s\u0131ndan gelen nitrojeni, da\u011f\u0131t\u0131m veya daha ileri i\u015fleme i\u00e7in gerekli bas\u0131nca s\u0131k\u0131\u015ft\u0131r\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojeni kriyojenik depolama sistemlerine beslemek, nitrojeni \u00e7ok ge\u00e7i\u015fli \u0131s\u0131 e\u015fanj\u00f6rlerinden ge\u00e7irmek ve s\u00fcperkritik ak\u0131\u015fkan ekstraksiyon i\u015flemleri i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen sa\u011flamak i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, eser miktarda ya\u011f\u0131n bile donup \u0131s\u0131 e\u015fanj\u00f6r\u00fc ge\u00e7i\u015flerini t\u0131kayarak maliyetli ar\u0131zalara ve ekipman hasar\u0131na neden olabilece\u011fi kriyojenik ekipman\u0131n kirlenmesini \u00f6nler.<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Reakt\u00f6r\u00fcn\u00fcn \u0130nertle\u015ftirilmesi<\/h3>\n

Petrokimya ve kimyasal sentez i\u015flemlerinde LW-13\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve acil bas\u0131n\u00e7 d\u00fc\u015f\u00fcrme<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, 2,00\u20132,50 MPa'da \u00e7al\u0131\u015fan y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6rlerde pozitif inert gaz \u00f6rt\u00fclerini korumak, patlay\u0131c\u0131 buhar olu\u015fumunu \u00f6nlemek ve ba\u015flatma ve kapatma s\u0131ras\u0131nda kataliz\u00f6r yataklar\u0131n\u0131 oksidasyondan korumak i\u00e7in yeterlidir. 13 m\u00b3\/dak kapasite, merkezi bir y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m hatt\u0131 arac\u0131l\u0131\u011f\u0131yla birden fazla reakt\u00f6re veya proses \u00fcnitesine hizmet verebilir. Ya\u011fs\u0131z sertifikasyon zorunludur \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi kataliz\u00f6rleri zehirler, \u00fcr\u00fcn kalitesini d\u00fc\u015f\u00fcr\u00fcr ve oksijene duyarl\u0131 proseslerde g\u00fcvenlik tehlikeleri yarat\u0131r.<\/p>\n

\"LW-13\/30<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Testi ve Devreye Alma<\/h3>\n

Do\u011fal gaz boru hatlar\u0131, petrokimya proses borular\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 kap sistemleri nitrojen gerektirir. hidrostatik test, pn\u00f6matik test ve devreye alma temizleme i\u015flemleri<\/strong>LW-13\/30'un 3,00 MPa de\u015farj bas\u0131nc\u0131, 2,50 MPa'ya kadar tasar\u0131m bas\u0131nc\u0131na sahip (ASME B31.3'e g\u00f6re uygun g\u00fcvenlik marjlar\u0131yla) bas\u0131n\u00e7 test sistemleri i\u00e7in uygundur. 13 m\u00b3\/dak kapasitesi, b\u00fcy\u00fck \u00e7apl\u0131 boru hatlar\u0131n\u0131n ve tanklar\u0131n h\u0131zl\u0131 bir \u015fekilde bas\u0131n\u00e7land\u0131r\u0131lmas\u0131n\u0131 sa\u011flayarak devreye alma s\u00fcresini k\u0131salt\u0131r. Ya\u011fs\u0131z tasar\u0131m, test azotunun, test sonras\u0131 temizlik gerektirecek veya hassas proses sistemlerinin b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc tehlikeye atacak kirleticiler i\u00e7ermemesini sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-13\/30, a\u015f\u0131r\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP A\u015famas\u0131)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (IP A\u015famas\u0131)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvar + nerv\u00fcr<\/td>\n<\/tr>\n
Silindir Blo\u011fu (Y\u00fcksek Bas\u0131n\u00e7 A\u015famas\u0131)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, a\u011f\u0131r takviyeli duvar + nerv\u00fcrleme<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nY\u00fcksek bas\u0131nca dayan\u0131kl\u0131, kendinden ya\u011flamal\u0131, maksimum 185\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ara so\u011futucular (2 adet)<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"LW-13\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-13\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 6,60 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. \u00dc\u00e7 s\u0131ral\u0131 tasar\u0131ma ra\u011fmen, kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi makul bir kuvvet dengesi sa\u011flayarak, kurulumun bir platform \u00fczerine yap\u0131lmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar. 10-12 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m. Y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131, 3,00 MPa'da termal genle\u015fme gerilimini ve titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in yayl\u0131 ask\u0131lar veya esnek desteklerle uygun \u015fekilde desteklenmelidir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 25 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine ve paralel olarak iki ara so\u011futucuya su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, her iki ara so\u011futucu da termal y\u00f6netim i\u00e7in kritik \u00f6neme sahiptir ve \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). T\u00fcm tesisler i\u00e7in yan ak\u0131\u015fl\u0131 filtrasyon ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131, s\u0131cakl\u0131\u011f\u0131 ve ya\u011f seviyelerini kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi (T\u00fcm A\u015famalar)<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman A\u015f\u0131nma De\u011ferlendirmesi (T\u00fcm A\u015famalar)<\/td>\nOluk bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,18 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\n\u00dc\u00e7 a\u015faman\u0131n tamam\u0131nda t\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,06 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-13\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. \u00dc\u00e7 a\u015famal\u0131 tasar\u0131m, a\u015f\u0131nmay\u0131 iki a\u015famal\u0131 konfig\u00fcrasyonlara g\u00f6re daha e\u015fit da\u011f\u0131tarak b\u00fcy\u00fck bak\u0131m s\u0131kl\u0131\u011f\u0131n\u0131 azalt\u0131r.<\/p>\n

\"LW-13\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-13\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski ciddi \u015fekilde artar. T\u00fcm LW-13\/30 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131, 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lmal\u0131d\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7 ba\u011flant\u0131lar\u0131, devreye al\u0131nmadan \u00f6nce ultrasonik s\u0131z\u0131nt\u0131 tespiti ile do\u011frulanmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutmal\u0131d\u0131r. Acil durum kapatma kilitleri, 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik izolasyonu tetiklemelidir. Personel, bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitilmeli ve uygun KKD giymelidir.<\/p>\n<\/div>\n

\"LW-13\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-13\/30, bir ba\u015far\u0131ya ula\u015f\u0131r. Yakla\u015f\u0131k 12,31 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, bas\u0131n\u00e7 oran\u0131yla birlikte gereken i\u015fin \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131\u011f\u0131 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >2,50 MPa), bu verimlilik olduk\u00e7a rekabet\u00e7i ve ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer ultra y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalarda ya\u011fla ya\u011flanan pistonlu kompres\u00f6rler tipik olarak 13,0\u201315,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 18 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc boyunca, LW-13\/30'un daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 52.000\u2013104.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $4.160\u2013$8.320 aras\u0131nda bir azalma anlam\u0131na gelir. Bununla birlikte, LW-13\/30'un temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flanm\u0131\u015f alternatiflerde bu zorunlu olurdu. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, \u00f6zellikle 3,00 MPa'da son derece de\u011ferlidir \u00e7\u00fcnk\u00fc bas\u0131n\u00e7 artt\u0131k\u00e7a ya\u011f kirlili\u011fi katlanarak daha yo\u011fun hale gelir ve giderilmesi daha da zorla\u015f\u0131r. Bu bas\u0131n\u00e7 seviyesinde, geli\u015fmi\u015f birle\u015ftirici filtreler ve aktif karbon sistemleri bile ppm alt\u0131 ya\u011f i\u00e7eri\u011fi elde etmekte zorlan\u0131r ve bu t\u00fcr sistemlerin \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131n enerji maliyeti \u00f6nemli \u00f6l\u00e7\u00fcde artar. LW-13\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131 bu zorlu\u011fu tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-13\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n