{"id":585,"date":"2026-07-20T09:19:02","date_gmt":"2026-07-20T09:19:02","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=585"},"modified":"2026-09-02T17:40:19","modified_gmt":"2026-09-02T17:40:19","slug":"zw-13-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/zw-13-30-nitrogen-compressor\/","title":{"rendered":"ZW-13\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Uygulamalar\u0131 i\u00e7in Orta Kapasiteli Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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ZW-13\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Uygulamalar\u0131 i\u00e7in Orta Kapasiteli Ya\u011fs\u0131z N2 Takviye Edici<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 13 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan ZW-13\/30, zorlu y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz t\u00fcp\u00fc dolum istasyonlar\u0131 ve kritik petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, \u00fc\u00e7 s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, sa\u011flam \u00fc\u00e7 s\u0131ral\u0131 kuvvet dengesi ve y\u00fcksek bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O ZW-13\/30 azot kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r ailemizin g\u00fc\u00e7l\u00fc orta s\u0131n\u0131f \u00e7\u00f6z\u00fcm\u00fcn\u00fc temsil eden bu \u00fcr\u00fcn, hem \u00f6nemli ak\u0131\u015f kapasitesinin hem de y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n ayn\u0131 anda gerekli oldu\u011fu uygulamalar i\u00e7in tasarlanm\u0131\u015ft\u0131r. Nominal kapasitesi ile 13 m\u00b3\/dak<\/strong> ve bir de\u015farj bas\u0131nc\u0131 3,00 MPa<\/strong>Bu \u00fcnite, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r pazar\u0131nda kritik bir konumda yer alarak, k\u00fc\u00e7\u00fck laboratuvar \u00f6l\u00e7ekli \u00fcniteler ile devasa end\u00fcstriyel g\u00fc\u00e7lendiriciler aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r.<\/p>\n

ZW-13\/30'u geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131larak. Bu tasar\u0131m felsefesi, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131nda hidrokarbon kirlenmesi olas\u0131l\u0131\u011f\u0131n\u0131 ortadan kald\u0131rarak, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131 ta\u015f\u0131nma riski d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla \u00f6nemli \u00f6l\u00e7\u00fcde artar; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, g\u0131da, ila\u00e7 ve elektronik s\u0131n\u0131f\u0131 azot uygulamalar\u0131 i\u00e7in kesinlikle zorunlu k\u0131lar.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> Tipik giri\u015f ko\u015fullar\u0131ndan 3,00 MPa'ya ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in gerekli olan konfig\u00fcrasyon. \u00dc\u00e7 s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczeni, iki s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla \u00fcst\u00fcn kuvvet dengesi sa\u011flar, titre\u015fim iletimini azalt\u0131r ve daha hafif temeller \u00fczerine kurulumu m\u00fcmk\u00fcn k\u0131lar. Her s\u0131k\u0131\u015ft\u0131rma kademesi, s\u00fcrekli maksimum y\u00fck \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile gaz s\u0131cakl\u0131klar\u0131n\u0131n g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flayan ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu ile donat\u0131lm\u0131\u015ft\u0131r. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"ZW-13\/30<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 ZW-13\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-13\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u00dc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n13<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2764 \u00d7 2000 \u00d7 3277<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n160<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. \u00dc\u00e7 S\u0131ral\u0131 Kar\u015f\u0131t Silindirli Kuvvet Dengeleme Sistemi<\/h3>\n

ZW-13\/30 benzersiz bir teknoloji kullan\u0131yor. \u00fc\u00e7 s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi (\u4e8c\u5217\u4e09\u7ea7)<\/strong> Bu kompres\u00f6r, ola\u011fan\u00fcst\u00fc birinci ve ikinci dereceden kuvvet iptali sa\u011flar. S\u0131k\u0131\u015ft\u0131rma i\u015fini kar\u015f\u0131l\u0131kl\u0131 bir konfig\u00fcrasyonda d\u00fczenlenmi\u015f \u00fc\u00e7 silindire da\u011f\u0131tarak, neredeyse m\u00fckemmel bir atalet kuvveti dengesi elde eder ve tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen titre\u015fimi 90%'den fazla azalt\u0131r. Bu mekanik avantaj, pistonlar \u00fczerindeki tepe gaz kuvvetlerinin d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek oldu\u011fu y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in \u00f6zellikle kritiktir. \u00dc\u00e7 s\u0131ral\u0131 tasar\u0131m, daha hafif bir takviyeli beton atalet blo\u011funa (e\u015fde\u011fer tek s\u0131ral\u0131 \u00fcniteler i\u00e7in 15+ tona kar\u015f\u0131l\u0131k minimum 10 ton) kurulumu m\u00fcmk\u00fcn k\u0131lar, bu da in\u015faat m\u00fchendisli\u011fi maliyetlerini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r ve mevcut proses tesislerinde sonradan kurulumlar\u0131 basitle\u015ftirir.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Malzemesi<\/h3>\n

ZW-13\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 10 kat daha y\u00fcksek olur, bu da ya\u011f kirlili\u011fini \u00e7ok daha yo\u011fun ve \u00e7\u0131kar\u0131lmas\u0131 zor hale getirir. ZW-13\/30'un do\u011fal ya\u011fs\u0131z tasar\u0131m\u0131 bunu sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir son i\u015flem filtrasyonuna gerek kalmadan, ya\u011f giderme ekipman\u0131n\u0131n hem sermaye maliyetini hem de enerji kayb\u0131n\u0131 ortadan kald\u0131r\u0131r. PTFE form\u00fclasyonu, 185\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n a\u015f\u0131r\u0131 termal stresi alt\u0131nda g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc sa\u011flar.<\/p>\n

3. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> ZW-13\/30'un kademeli s\u0131k\u0131\u015ft\u0131rma \u00f6zelli\u011fi, tipik 0,05\u20130,10 MPa giri\u015f bas\u0131n\u00e7lar\u0131ndan 3,00 MPa de\u015farj bas\u0131nc\u0131 hedefine ula\u015fmak i\u00e7in termodinamik olarak hayati \u00f6neme sahiptir. Yakla\u015f\u0131k 30:1 ila 60:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 silindir grubu ve y\u00fcksek bas\u0131n\u00e7l\u0131 silindir grubu aras\u0131nda b\u00f6l\u00fcn\u00fcr ve her kademe y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015f\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Kademeli s\u0131k\u0131\u015ft\u0131rma olmasayd\u0131, de\u015farj s\u0131cakl\u0131\u011f\u0131 250\u00b0C'yi a\u015fard\u0131 ki bu da herhangi bir ya\u011fs\u0131z s\u0131zd\u0131rmazl\u0131k malzemesinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131n \u00e7ok \u00f6tesindedir. Bu nedenle, kademeler aras\u0131 so\u011futma sadece verimlilik art\u0131\u015f\u0131 de\u011fil, g\u00fcvenilir y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z \u00e7al\u0131\u015fma i\u00e7in temel bir gerekliliktir.<\/p>\n

4. Y\u00fcksek Verimlili\u011fe Sahip Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

ZW-13\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 160 kW, 380 V, 50 Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur. Standart d\u00fc\u015f\u00fck voltaj konfig\u00fcrasyonu, orta gerilim \u015falt cihaz\u0131 veya d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6r gerektirmeden mevcut 380V end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur. Bu elektriksel basitlik, hem sermaye harcamalar\u0131n\u0131 hem de devreye alma karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 azaltarak \u00fcniteyi \u00e7ok \u00e7e\u015fitli end\u00fcstriyel tesisler i\u00e7in eri\u015filebilir hale getirir. 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in, entegre d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rl\u00fc iste\u011fe ba\u011fl\u0131 bir motor, ortak bir k\u0131zak \u00fczerinde tedarik edilebilir ve herhangi bir elektrik altyap\u0131s\u0131na sorunsuz entegrasyon sa\u011flar.<\/p>\n

\"ZW-13\/30<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot T\u00fcp\u00fc Dolum \u0130stasyonlar\u0131<\/h3>\n

ZW-13\/30 a\u015fa\u011f\u0131dakiler i\u00e7in idealdir: end\u00fcstriyel azot t\u00fcp\u00fc doldurma i\u015flemleri<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 gaz\u0131n 15-20 MPa dolum bas\u0131nc\u0131nda standart end\u00fcstriyel silindirlere s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken yerlerde kullan\u0131l\u0131r. Kompres\u00f6r\u00fcn 3,00 MPa de\u015farj bas\u0131nc\u0131 do\u011frudan silindir dolum bas\u0131nc\u0131na ula\u015fmasa da, a\u015fa\u011f\u0131 ak\u0131\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 dolum kompres\u00f6rlerinin gerektirdi\u011fi s\u0131k\u0131\u015ft\u0131rma oran\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltan son derece verimli bir ara g\u00fc\u00e7lendirici g\u00f6revi g\u00f6r\u00fcr. 13 m\u00b3\/dak kapasite, birden fazla dolum manifolduna ayn\u0131 anda gaz sa\u011flayabilir; bu da ZW-13\/30'u end\u00fcstriyel, t\u0131bbi ve \u00f6zel gaz pazarlar\u0131na hizmet veren ticari gaz dolum istasyonlar\u0131 i\u00e7in uygun hale getirir. Ya\u011fs\u0131z tasar\u0131m, silindir dolumu i\u00e7in zorunludur \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi silindirlerde hapsolacak ve son kullan\u0131c\u0131lara iletilecek, potansiyel olarak s\u00fcre\u00e7lerini tehlikeye atacak ve sorumluluk riski yaratacakt\u0131r.<\/p>\n

\"ZW-13\/30<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Azotu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde, ZW-13\/30 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r\u00fc<\/a> Reakt\u00f6r kataliz\u00f6rlerinin korunmas\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 kaplara acil enjeksiyon, boru hatt\u0131 bas\u0131n\u00e7 testleri ve proses ekipmanlar\u0131n\u0131n hidrostatik testleri i\u00e7in azot sa\u011flar. 3,00 MPa de\u015farj bas\u0131nc\u0131, 2,5 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na azot enjekte etmek ve ba\u015flatma, kapatma ve ar\u0131za durumlar\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterlidir. S\u00fcrekli \u00e7al\u0131\u015fma derecesi, uzun s\u00fcreli bak\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikas\u0131, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma ve Kriyojenik Depolama G\u00fc\u00e7lendirici<\/h3>\n

Azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde ve kriyojenik depolama tesislerinde, ZW-13\/30, s\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 buharla\u015ft\u0131r\u0131c\u0131dan veya depolama tank\u0131ndan \u00e7\u0131kan azotu da\u011f\u0131t\u0131m veya daha ileri i\u015fleme i\u00e7in gerekli bas\u0131nca s\u0131k\u0131\u015ft\u0131r\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 azotu kriyojenik depolama sistemlerine beslemek, azotu \u0131s\u0131 e\u015fanj\u00f6rlerinden ge\u00e7irmek ve proses tesisindeki y\u00fcksek bas\u0131n\u00e7l\u0131 t\u00fcketicilere sa\u011flamak i\u00e7in yeterlidir. 13 m\u00b3\/dak kapasite, k\u00fc\u00e7\u00fck ve orta \u00f6l\u00e7ekli s\u0131v\u0131la\u015ft\u0131rma tesislerinin \u00e7\u0131kt\u0131s\u0131na uygundur ve bu da ZW-13\/30'u yerinde azot s\u0131v\u0131la\u015ft\u0131rma sistemleri i\u00e7in ideal bir entegre bas\u0131n\u00e7 y\u00fckseltici haline getirir. Ya\u011fs\u0131z tasar\u0131m, kriyojenik ekipman\u0131n kirlenmesini \u00f6nler ve s\u0131v\u0131 azot \u00fcr\u00fcn\u00fcn\u00fcn safl\u0131\u011f\u0131n\u0131 sa\u011flar.<\/p>\n

\"ZW-13\/30<\/p>\n

\u0130la\u00e7 ve G\u0131da Sekt\u00f6r\u00fcnde Kullan\u0131lan Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot<\/h3>\n

\u0130la\u00e7 \u00fcretimi ve b\u00fcy\u00fck \u00f6l\u00e7ekli g\u0131da i\u015fleme tesisleri, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda y\u00fcksek safl\u0131kta nitrojen gerektirir. steril filtrasyon, p\u00fcsk\u00fcrtmeli kurutma, aseptik dolum ve y\u00fcksek bas\u0131n\u00e7l\u0131 ambalajlama uygulamalar\u0131<\/strong>ZW-13\/30'un ya\u011fs\u0131z sertifikas\u0131, FDA 21 CFR 211.72 ve AB GMP Ek 1'e uygunlu\u011fu garanti eder. 3,00 MPa de\u015farj bas\u0131nc\u0131, steril filtrasyon sistemleri, p\u00fcsk\u00fcrtmeli kurutucular ve y\u00fcksek bas\u0131n\u00e7l\u0131 paketleme ekipmanlar\u0131ndan azot ge\u00e7irmek i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. 13 m\u00b3\/dak kapasitesi, tek bir \u00fcretim tesisinde birden fazla ila\u00e7 \u00fcretim hatt\u0131na veya g\u0131da paketleme istasyonuna ayn\u0131 anda azot sa\u011flayabilir; bu da ZW-13\/30'u \u00e7ok y\u00f6nl\u00fc bir merkezi azot besleme \u00e7\u00f6z\u00fcm\u00fc haline getirir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

ZW-13\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, a\u011f\u0131r takviyeli duvar + nerv\u00fcrleme<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nY\u00fcksek bas\u0131nca dayan\u0131kl\u0131, kendinden ya\u011flamal\u0131, maksimum 185\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka yay tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"ZW-13\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

ZW-13\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 6,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 900 mm \u00fczerindedir. \u00dc\u00e7 s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fmaya ra\u011fmen dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun kolayla\u015fmas\u0131na olanak tan\u0131r. 10-12 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m. 3,00 MPa'da titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in uygun \u015fekilde desteklenmesi, sabitlenmesi ve gerilim giderme i\u015flemine tabi tutulmas\u0131 gereken y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131na \u00f6zel dikkat g\u00f6sterilmelidir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 28 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucu termal y\u00f6netim i\u00e7in kesinlikle kritik \u00f6neme sahiptir ve her zaman \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Tutarl\u0131 su kalitesini sa\u011flamak i\u00e7in t\u00fcm tesislerde yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131 ve s\u0131cakl\u0131\u011f\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

ZW-13\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu valfler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 valf plakalar\u0131, 3,00 MPa'daki artan mekanik gerilme nedeniyle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 muadillerine g\u00f6re daha s\u0131k kontrol gerektirebilir, ancak genel bak\u0131m y\u00fck\u00fc, ya\u011fla ya\u011flanan sistemlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

\"ZW-13\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

ZW-13\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski ciddi \u015fekilde artar. T\u00fcm ZW-13\/30 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131, 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lmal\u0131d\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7 ba\u011flant\u0131lar\u0131, devreye al\u0131nmadan \u00f6nce ultrasonik s\u0131z\u0131nt\u0131 tespiti ile do\u011frulanmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutmal\u0131d\u0131r. Acil durum kapatma kilitleri, 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik izolasyonu tetiklemelidir. Personel, y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitilmeli ve asla bas\u0131n\u00e7l\u0131 hatlar\u0131n ba\u011flant\u0131s\u0131n\u0131 kesmeye \u00e7al\u0131\u015fmamal\u0131d\u0131r.<\/p>\n<\/div>\n

\"ZW-13\/30<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

ZW-13\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 12,31 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, bas\u0131n\u00e7 oran\u0131yla birlikte gereken i\u015fin \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131\u011f\u0131 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >2,50 MPa), bu verimlilik rekabet\u00e7idir ve genellikle ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlerden daha \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer ultra y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalarda ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 13,0\u201315,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 18 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, ZW-13\/30'un daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 60.000\u2013140.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $4.800\u2013$11.200 tutar\u0131nda bir azalmay\u0131 temsil etmektedir. Bununla birlikte, ZW-13\/30 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flama gerektiren alternatiflerde bu zorunlu olurdu. 3,00 MPa'da, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 15 kat daha y\u00fcksektir; bu da a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme sistemlerini katlanarak daha pahal\u0131 ve daha az etkili hale getirir. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, \u00f6zellikle 3,00 MPa'da kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc ya\u011f kirlili\u011fi son derece yo\u011funla\u015f\u0131r ve g\u0131da, ila\u00e7 ve yar\u0131 iletken uygulamalar\u0131n\u0131n gerektirdi\u011fi seviyelere kadar uzakla\u015ft\u0131r\u0131lmas\u0131 neredeyse imkans\u0131z hale gelir. ZW-13\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131 bu zorlu\u011fu tamamen ortadan kald\u0131rarak, karma\u015f\u0131k ve maliyetli ar\u0131tma sistemlerine gerek kalmadan garantili \u00fcr\u00fcn safl\u0131\u011f\u0131 sa\u011flar.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

ZW-13\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n