{"id":584,"date":"2026-07-20T09:14:01","date_gmt":"2026-07-20T09:14:01","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=584"},"modified":"2026-09-02T15:41:49","modified_gmt":"2026-09-02T15:41:49","slug":"lw-9-5-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-9-5-30-nitrogen-compressor\/","title":{"rendered":"LW-9.5\/30 Azot Kompres\u00f6r\u00fc \u2013 3.00 MPa Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Uygulamalar\u0131 i\u00e7in Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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LW-9.5\/30 Azot Kompres\u00f6r\u00fc \u2013 3.00 MPa Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Uygulamalar\u0131 i\u00e7in Ya\u011fs\u0131z N2 Takviye Edici<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 9,5 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-9.5\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz s\u0131v\u0131la\u015ft\u0131rma takviye \u00fcnitesi ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, \u00fc\u00e7 s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 end\u00fcstriyel g\u00fcvenilirlik i\u00e7in \u00fcretilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-9.5\/30<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-9.5\/30 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r serimizde kritik bir konumda yer alan bu \u00fcr\u00fcn, hem \u00f6nemli ak\u0131\u015f kapasitesi hem de y\u00fcksek de\u015farj bas\u0131nc\u0131 gerektiren uygulamalar i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. Nominal kapasitesi ile 9,5 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel gaz i\u015fleme, kimyasal sentez ve petrokimya operasyonlar\u0131nda en zorlu y\u00fcksek bas\u0131n\u00e7l\u0131 azot takviyesi gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

LW-9.5\/30'u geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden hassas bir \u015fekilde i\u015flenmi\u015ftir. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n tamamen kirlenmeden kalmas\u0131n\u0131 sa\u011flayarak, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Do\u011fal olarak. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla ya\u011f buhar\u0131 ta\u015f\u0131nma riski artar; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, proses b\u00fct\u00fcnl\u00fc\u011f\u00fc i\u00e7in kesinlikle gerekli k\u0131lar.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/strong> Bu konfig\u00fcrasyon, \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 birden fazla s\u0131k\u0131\u015ft\u0131rma a\u015famas\u0131na en uygun \u015fekilde da\u011f\u0131t\u0131r. Bu \u00e7ok a\u015famal\u0131 yakla\u015f\u0131m, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korurken 3,00 MPa de\u015farj bas\u0131nc\u0131yla ili\u015fkili termal y\u00fckleri y\u00f6netmek i\u00e7in termodinamik olarak gereklidir. Her a\u015famada ba\u011f\u0131ms\u0131z bir ara so\u011futucu bulunur ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-9.5\/30<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-9.5\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-9.5\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u00dc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n9.5<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n3127 \u00d7 1550 \u00d7 2543<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.70<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n110<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u00c7ok A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131, \u00fc\u00e7 s\u0131ral\u0131 (\u4e8c\u5217\u4e09\u7ea7) mimari<\/strong> LW-9.5\/30'un termodinamik yap\u0131s\u0131, tipik 0,05\u20130,10 MPa giri\u015f bas\u0131n\u00e7lar\u0131ndan 3,00 MPa de\u015farj bas\u0131nc\u0131 hedefine ula\u015fmak i\u00e7in hayati \u00f6neme sahiptir. Yakla\u015f\u0131k 30:1 ila 60:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, iki kademe aras\u0131 so\u011futma noktas\u0131yla \u00fc\u00e7 s\u0131k\u0131\u015ft\u0131rma s\u0131ras\u0131na da\u011f\u0131t\u0131l\u0131r. Bu \u00e7ok kademeli yakla\u015f\u0131m, her kademenin de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutarak, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler ve e\u015fde\u011fer genel bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan iki kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131n\u0131n \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 50% uzat\u0131r. \u00dc\u00e7 s\u0131ral\u0131 konfig\u00fcrasyon ayr\u0131ca \u00fcst\u00fcn kuvvet dengesi \u00f6zellikleri sa\u011flayarak temele titre\u015fim iletimini azalt\u0131r.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Malzemesi<\/h3>\n

LW-9.5\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 10 kat daha y\u00fcksek olur ve bu da ya\u011f kirlili\u011finin a\u015fa\u011f\u0131 ak\u0131\u015fta giderilmesini katlanarak daha zor hale getirir. LW-9.5\/30'un do\u011fal ya\u011fs\u0131z tasar\u0131m\u0131 bu zorlu\u011fu tamamen ortadan kald\u0131rarak, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir son i\u015flem filtreleme ekipman\u0131na gerek kalmadan \u00e7al\u0131\u015f\u0131r. PTFE form\u00fclasyonu, 185\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termal stresi alt\u0131nda g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fc sa\u011flar.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7 Y\u00fckleri \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f \u00c7er\u00e7eve Yap\u0131s\u0131<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) \u00f6nemli \u00f6l\u00e7\u00fcde g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmlerine ve entegre so\u011futma suyu kanallar\u0131na sahiptir. Y\u00fcksek bas\u0131n\u00e7 silindiri, 3,00 MPa tepe bas\u0131n\u00e7lar\u0131yla ili\u015fkili mekanik gerilmelere dayanmak i\u00e7in kal\u0131nla\u015ft\u0131r\u0131lm\u0131\u015f duvar d\u00f6k\u00fcmlerine, ek d\u0131\u015f takviye nerv\u00fcrlerine ve gerilim giderme oluklar\u0131na sahiptir. \u00fc\u00e7 s\u0131ral\u0131 yap\u0131land\u0131rma<\/strong> \u0130ki s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla \u00fcst\u00fcn atalet kuvveti da\u011f\u0131l\u0131m\u0131 sa\u011flar; ek s\u0131ra, daha d\u00fczg\u00fcn tork iletimine ve krank milindeki burulma titre\u015fiminin azalmas\u0131na katk\u0131da bulunur. Bu mekanik iyile\u015ftirme, pistonlar \u00fczerindeki tepe gaz kuvvetlerinin \u00f6nemli \u00f6l\u00e7\u00fcde y\u00fcksek oldu\u011fu y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in \u00f6zellikle de\u011ferlidir.<\/p>\n

4. Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-9.5\/30, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 110 kW, 380V, 50Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur. Standart d\u00fc\u015f\u00fck voltaj konfig\u00fcrasyonu, orta gerilim \u015falt cihaz\u0131 veya d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6r gerektirmeden mevcut 380V end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur. Bu elektriksel basitlik, hem sermaye harcamalar\u0131n\u0131 hem de devreye alma karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 azaltarak \u00fcniteyi \u00e7ok \u00e7e\u015fitli end\u00fcstriyel tesisler i\u00e7in eri\u015filebilir hale getirir. 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in, entegre d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rl\u00fc iste\u011fe ba\u011fl\u0131 bir motor, ortak bir k\u0131zak \u00fczerinde tedarik edilebilir.<\/p>\n

\"LW-9.5\/30<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Kimyasal Sentez i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Kimyasal proses tesislerinde LW-9.5\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Amonyak sentez d\u00f6ng\u00fcs\u00fcn\u00fcn temizlenmesi, \u00fcre reakt\u00f6r\u00fcn\u00fcn inertle\u015ftirilmesi ve metanol sentez kataliz\u00f6r\u00fcn\u00fcn korunmas\u0131<\/strong>3,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, 2,0\u20132,5 MPa'da \u00e7al\u0131\u015fan y\u00fcksek bas\u0131n\u00e7l\u0131 kimyasal reakt\u00f6rlere do\u011frudan azot enjekte etmek ve \u00e7al\u0131\u015fma a\u015famalar\u0131n\u0131n t\u00fcm\u00fcnde pozitif inert gaz \u00f6rt\u00fcs\u00fc sa\u011flamak i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, kimyasal sentez uygulamalar\u0131nda kesinlikle kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi de\u011ferli metal kataliz\u00f6rleri zehirleyebilir, \u00fcr\u00fcn kalitesini d\u00fc\u015f\u00fcrebilir ve ekzotermik reaksiyonlarda potansiyel olarak tehlikeli ko\u015fullar yaratabilir.<\/p>\n

\"LW-9.5\/30<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma ve Kriyojenik Depolama G\u00fc\u00e7lendirici<\/h3>\n

Azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde ve kriyojenik depolama tesislerinde, LW-9.5\/30 nitrojen g\u00fc\u00e7lendirici<\/a> S\u0131v\u0131la\u015ft\u0131r\u0131c\u0131 buharla\u015ft\u0131r\u0131c\u0131dan veya depolama tank\u0131ndan gelen azotu, da\u011f\u0131t\u0131m, daha ileri i\u015fleme veya y\u00fcksek bas\u0131n\u00e7l\u0131 depolama kaplar\u0131na aktar\u0131m i\u00e7in gerekli bas\u0131nca s\u0131k\u0131\u015ft\u0131r\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131, azotu kriyojenik s\u0131v\u0131 depolama sistemlerine beslemek, azotu y\u00fcksek bas\u0131n\u00e7l\u0131 \u0131s\u0131 e\u015fanj\u00f6rlerinden ge\u00e7irmek ve y\u00fcksek bas\u0131nca ihtiya\u00e7 duyan proses ekipmanlar\u0131na azot sa\u011flamak i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, kriyojenik ekipman\u0131n kirlenmesini \u00f6nler ve s\u0131v\u0131la\u015ft\u0131r\u0131lm\u0131\u015f azot \u00fcr\u00fcn\u00fcn\u00fcn g\u0131da s\u0131n\u0131f\u0131, t\u0131bbi s\u0131n\u0131f ve elektronik s\u0131n\u0131f\u0131 uygulamalar\u0131n\u0131n kat\u0131 safl\u0131k gereksinimlerini kar\u015f\u0131lamas\u0131n\u0131 sa\u011flar.<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kaplar\u0131n \u0130nertle\u015ftirilmesi ve Test Edilmesi<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-9.5\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r kataliz\u00f6r\u00fcn\u00fcn korunmas\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 kaplara acil azot enjeksiyonu, proses borular\u0131n\u0131n hidrostatik testi ve boru hatt\u0131 bas\u0131n\u00e7 testi.<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, 2,5 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na nitrojen enjekte etmek ve ba\u015flatma, kapatma ve ar\u0131za durumlar\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikas\u0131, nitrojenin kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"LW-9.5\/30<\/p>\n

S\u00fcperkritik Ak\u0131\u015fkan \u00c7\u0131karma ve \u0130\u015fleme<\/h3>\n

G\u0131da i\u015fleme, ila\u00e7 \u00fcretimi ve \u00f6zel kimyasal \u00fcretiminde s\u00fcperkritik azot \u015fu ama\u00e7larla kullan\u0131l\u0131r: Aktif bile\u015fiklerin ekstraksiyonu, partik\u00fcl olu\u015fumu ve hassas bile\u015fenlerin hassas temizli\u011fi<\/strong>Azotun kritik noktas\u0131 3,39 MPa ve -147\u00b0C'dir; bu da LW-9.5\/30'un 3,00 MPa de\u015farj bas\u0131nc\u0131n\u0131n, orta derecede so\u011futma ile birle\u015ftirildi\u011finde azotu s\u00fcperkritik ko\u015fullara \u00e7ok yakla\u015ft\u0131rd\u0131\u011f\u0131 anlam\u0131na gelir. Bu s\u00fcperkritik yak\u0131n\u0131ndaki azot, kahveden kafein \u00e7\u0131karmak, \u00e7ay\u0131n kafeinsizle\u015ftirilmesi, u\u00e7ucu ya\u011flar\u0131n \u00e7\u0131kar\u0131lmas\u0131 ve hassas optik bile\u015fenlerin temizlenmesi i\u00e7in kullan\u0131l\u0131r. Bu uygulamalarda ya\u011fs\u0131z tasar\u0131m vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi, hedef bile\u015fiklerle birlikte \u00e7\u0131kar\u0131lacak ve \u00fcr\u00fcn safl\u0131\u011f\u0131n\u0131 ve g\u00fcvenli\u011fini tehlikeye atacakt\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-9.5\/30, ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (IP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvar + nerv\u00fcr<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, a\u011f\u0131r takviyeli duvar + gerilim giderme<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nUltra y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131na sahip, kendinden ya\u011flamal\u0131, maksimum 185\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ara so\u011futucular (\u00d72)<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"LW-9.5\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-9.5\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 3,70 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. \u00dc\u00e7 s\u0131ral\u0131 konfig\u00fcrasyonu sayesinde dengesiz kuvvetler iyi da\u011f\u0131t\u0131l\u0131r ve bu da kurulumun kolayla\u015ft\u0131r\u0131lmas\u0131 anlam\u0131na gelir. 6-8 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 7\u201310 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,8 m. 3,00 MPa'da titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in uygun \u015fekilde desteklenmesi, sabitlenmesi ve gerilim giderme i\u015flemine tabi tutulmas\u0131 gereken y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131na \u00f6zel dikkat g\u00f6sterilmelidir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 22 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine ve paralel olarak iki ara so\u011futucuya su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucular termal y\u00f6netim i\u00e7in kesinlikle kritik \u00f6neme sahiptir ve her zaman \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerler i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131 ve s\u0131cakl\u0131\u011f\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nKarbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan t\u00fcm kademe vanalar\u0131n\u0131 s\u00f6k\u00fcp inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nT\u00fcm kademelerde oluk bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,18 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm a\u015famalardaki piston segmanlar\u0131n\u0131, yay bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, t\u00fcm yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-9.5\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. \u00dc\u00e7\u00fcnc\u00fc kademedeki y\u00fcksek bas\u0131n\u00e7 valf plakalar\u0131, 3,00 MPa'daki a\u015f\u0131r\u0131 mekanik gerilme nedeniyle daha s\u0131k kontrol gerektirebilir, ancak genel bak\u0131m y\u00fck\u00fc, ya\u011fla ya\u011flanan sistemlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

\"LW-9.5\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-9.5\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 \u00c7ok Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski ciddi \u015fekilde artar. T\u00fcm LW-9.5\/30 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131, 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lmal\u0131d\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 ba\u011flant\u0131lar, devreye al\u0131nmadan \u00f6nce helyum k\u00fctle spektrometresi veya e\u015fde\u011fer y\u00f6ntemler kullan\u0131larak s\u0131z\u0131nt\u0131 a\u00e7\u0131s\u0131ndan incelenmelidir. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik izolasyonu tetiklemelidir. Personel, bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda sertifikal\u0131 olmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen asla personele veya korumas\u0131z y\u00fczeylere do\u011fru y\u00f6nlendirilmemelidir.<\/p>\n<\/div>\n

\"LW-9.5\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-9.5\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 11,58 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, bas\u0131n\u00e7 oran\u0131yla birlikte gereken i\u015fin \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131\u011f\u0131 ultra y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >2,50 MPa), bu verimlilik rekabet\u00e7idir ve genellikle ya\u011fs\u0131z ultra y\u00fcksek bas\u0131n\u00e7l\u0131 hizmet i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlerden daha \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer uygulamalarda ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 12,0\u201314,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 18 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-9.5\/30'un daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 38.000\u201395.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $3.040\u2013$7.600 tutar\u0131nda bir azalma anlam\u0131na gelir. Bununla birlikte, LW-9.5\/30'un temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flama gerektiren alternatiflerde bu zorunlu olurdu. 3,00 MPa'da, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 10 kat daha y\u00fcksektir; bu da sonraki a\u015famalarda ya\u011f\u0131n uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 katlanarak daha zor ve pahal\u0131 hale getirir. ultra y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 30\u201345% azalmaktad\u0131r.<\/p>\n

\u00c7ok a\u015famal\u0131 tasar\u0131m, ortalama etkin s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fcrerek ve hacimsel verimlili\u011fi art\u0131rarak verimlili\u011fe de katk\u0131da bulunur. \u0130ki a\u015fama aras\u0131 so\u011futma noktas\u0131, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131n yakla\u015f\u0131k 35%'sini uzakla\u015ft\u0131rarak sonraki a\u015famalarda gereken i\u015fi azalt\u0131r ve s\u0131k\u0131\u015ft\u0131rma i\u015fleminin genel izotermal verimlili\u011fini art\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-9.5\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n