{"id":581,"date":"2026-07-20T08:23:14","date_gmt":"2026-07-20T08:23:14","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=581"},"modified":"2026-08-13T07:37:25","modified_gmt":"2026-08-13T07:37:25","slug":"lw-6-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-6-30-nitrogen-compressor\/","title":{"rendered":"LW-6\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Proses Uygulamalar\u0131 i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
\n

<\/p>\n

\n

LW-6\/30 Azot Kompres\u00f6r\u00fc \u2013 3,00 MPa Proses Uygulamalar\u0131 i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Edici<\/h1>\n

3,00 MPa de\u015farj bas\u0131nc\u0131nda 6 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-6\/30, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz t\u00fcp\u00fc dolum istasyonlar\u0131 ve zorlu kimyasal proses uygulamalar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, sa\u011flam yap\u0131 ve a\u015f\u0131r\u0131 bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

 <\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-6\/30 nitrojen kompres\u00f6r\u00fc<\/strong> A\u015f\u0131r\u0131 de\u015farj bas\u0131nc\u0131n\u0131n belirleyici gereksinim oldu\u011fu uygulamalar i\u00e7in tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r ailemizde \u00fcst\u00fcn bir konumda yer almaktad\u0131r. Nominal kapasitesi ile 6 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 3,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel gaz altyap\u0131s\u0131, kimyasal i\u015fleme ve \u00f6zel gaz da\u011f\u0131t\u0131m\u0131nda en zorlu y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen takviye gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

LW-6\/30'u geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131lm\u0131\u015ft\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla ya\u011f buhar\u0131 ta\u015f\u0131nma riski \u00f6nemli \u00f6l\u00e7\u00fcde artar; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece avantajl\u0131 de\u011fil, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131 gerektiren uygulamalar i\u00e7in kesinlikle zorunlu k\u0131lar. Hidrokarbon ya\u011flay\u0131c\u0131lar\u0131n yoklu\u011fu, bu bas\u0131n\u00e7 seviyesinde etkili bir \u015fekilde uygulanmas\u0131 hem pahal\u0131 hem de teknik olarak zor olacak olan a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme sistemlerine olan ihtiyac\u0131 ortadan kald\u0131r\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Tipik giri\u015f ko\u015fullar\u0131ndan 3,00 MPa'ya ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in termodinamik olarak gerekli olan bir konfig\u00fcrasyon. Her kademe, y\u00fcksek verimli bir ara so\u011futucu arac\u0131l\u0131\u011f\u0131yla ba\u011f\u0131ms\u0131z olarak so\u011futulur; bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n boyutsal stabilitesinin korunmas\u0131n\u0131 sa\u011flar. G\u00fc\u00e7lendirilmi\u015f d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in tasarlanm\u0131\u015ft\u0131r. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-6\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-6\/30<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-6\/30<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n6<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n3.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n3687 \u00d7 1100 \u00d7 2273<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n2.70<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n65<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. A\u015f\u0131r\u0131 Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

LW-6\/30, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131 i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 30 kat daha y\u00fcksek olacakt\u0131r; bu da geleneksel ya\u011fla ya\u011flanan tasar\u0131mlar\u0131 y\u00fcksek safl\u0131kta uygulamalar i\u00e7in tamamen uygunsuz hale getirir. PTFE kompozit form\u00fclasyonu, 185\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve 3,00 MPa s\u0131k\u0131\u015ft\u0131rman\u0131n yo\u011fun termal stresi alt\u0131nda g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fc sa\u011flar. \u0130la\u00e7, yar\u0131 iletken ve g\u0131da s\u0131n\u0131f\u0131 azot \u00fcretiminde \u00e7al\u0131\u015fan operat\u00f6rler i\u00e7in bu do\u011fal ya\u011fs\u0131z tasar\u0131m, y\u00fcksek safl\u0131kta azot \u00fcretimi i\u00e7in ideal bir \u00e7\u00f6z\u00fcmd\u00fcr. ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Herhangi bir ar\u0131tma ekipman\u0131 olmadan.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-6\/30'un iki kademeli yap\u0131s\u0131, tipik 0,05\u20130,10 MPa giri\u015f bas\u0131n\u00e7lar\u0131ndan 3,00 MPa \u00e7\u0131k\u0131\u015f bas\u0131nc\u0131 hedefine ula\u015fmak i\u00e7in termodinamik olarak zorunludur. Yakla\u015f\u0131k 30:1 ila 60:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6l\u00fcn\u00fcr ve her kademe y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015f\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Kademeli s\u0131k\u0131\u015ft\u0131rma olmasayd\u0131, \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131 250\u00b0C'yi a\u015fard\u0131; bu da herhangi bir ya\u011fs\u0131z s\u0131zd\u0131rmazl\u0131k malzemesinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131n \u00e7ok \u00f6tesindedir. \u0130ki kademeli tasar\u0131m ayr\u0131ca, bu kadar a\u015f\u0131r\u0131 bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli bir kompres\u00f6rde meydana gelecek yeniden genle\u015fme kay\u0131plar\u0131n\u0131 azaltarak hacimsel verimlili\u011fi de art\u0131r\u0131r.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Mekanik Y\u00fckler \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> G\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, ilave takviye nerv\u00fcrleri ve entegre so\u011futma suyu kanallar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 silindir, 3,00 MPa \u00e7al\u0131\u015fma ile ili\u015fkili en y\u00fcksek gaz kuvvetlerine dayanabilmek i\u00e7in \u00f6nemli \u00f6l\u00e7\u00fcde daha kal\u0131n duvarlara ve geli\u015ftirilmi\u015f yap\u0131sal deste\u011fe sahiptir. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu, \u00f6zellikle pistonlar \u00fczerindeki tepe kuvvetlerinin d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 muadillerine g\u00f6re \u00fc\u00e7 ila d\u00f6rt kat daha fazla olabildi\u011fi y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in kritik \u00f6neme sahip olan do\u011fal birinci dereceden kuvvet iptalini sa\u011flar. Bu mekanik avantaj, titre\u015fimin temele iletimini azalt\u0131r ve yataklar\u0131n, biyel kollar\u0131n\u0131n ve krank mili yataklar\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc uzat\u0131r.<\/p>\n

4. Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-6\/30 bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 65 kW, 380V, 50Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur. Standart d\u00fc\u015f\u00fck voltaj konfig\u00fcrasyonu, orta gerilim \u015falt cihaz\u0131 veya d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6r gerektirmeden mevcut 380V end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur. Bu elektriksel basitlik, hem sermaye harcamalar\u0131n\u0131 hem de devreye alma karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 azaltarak \u00fcniteyi \u00e7ok \u00e7e\u015fitli end\u00fcstriyel tesisler i\u00e7in eri\u015filebilir hale getirir. 65 kW g\u00fc\u00e7 de\u011feri, 3,00 MPa'da 6 m\u00b3\/dak kapasite i\u00e7in optimize edilmi\u015ftir ve y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z kompres\u00f6r segmentinde rekabet\u00e7i bir \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi sunar.<\/p>\n

\"LW-6\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot T\u00fcp\u00fc Dolum \u0130stasyonlar\u0131<\/h3>\n

LW-6\/30 a\u015fa\u011f\u0131dakiler i\u00e7in idealdir: Azot t\u00fcp\u00fc doldurma i\u015flemleri<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 gaz\u0131n 15-20 MPa dolum bas\u0131nc\u0131nda standart end\u00fcstriyel silindirlere s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken yerlerde kullan\u0131l\u0131r. Kompres\u00f6r\u00fcn 3,00 MPa de\u015farj bas\u0131nc\u0131 do\u011frudan silindir dolum bas\u0131nc\u0131na ula\u015fmasa da, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan y\u00fcksek bas\u0131n\u00e7l\u0131 dolum kompres\u00f6rlerinin gerektirdi\u011fi s\u0131k\u0131\u015ft\u0131rma oran\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltan son derece verimli bir ara g\u00fc\u00e7lendirici g\u00f6revi g\u00f6r\u00fcr. Bu kademeli yakla\u015f\u0131m, genel sistem verimlili\u011fini -25 oran\u0131nda art\u0131r\u0131r ve pahal\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 dolum ekipman\u0131ndaki a\u015f\u0131nmay\u0131 azalt\u0131r. 6 m\u00b3\/dak kapasite, saatte 80-120 silindir dolum h\u0131z\u0131n\u0131 destekleyebilir ve bu da onu end\u00fcstriyel, t\u0131bbi ve \u00f6zel gaz m\u00fc\u015fterilerine hizmet veren ticari gaz dolum istasyonlar\u0131 i\u00e7in uygun hale getirir. Ya\u011fs\u0131z tasar\u0131m, silindir dolumu i\u00e7in zorunludur \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi silindirlerde hapsolacak ve son kullan\u0131c\u0131lara iletilecektir.<\/p>\n

\"LW-6\/30<\/p>\n

Kimyasal Proses Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Kimyasal i\u015flem tesislerinde, LW-6\/30 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r\u00fc<\/a> azot sa\u011flar Y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na acil azot enjeksiyonu.<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, 2,4 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na nitrojen enjekte etmek ve ba\u015flatma, kapatma ve ar\u0131za durumlar\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikas\u0131, nitrojenin kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya hidrokarbon kirlili\u011finden tamamen ar\u0131nd\u0131r\u0131lmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi kimyasal uygulamalar i\u00e7in \u00e7ok \u00f6nemlidir. \u0130z miktardaki ya\u011f kirlili\u011fi bile de\u011ferli metal kataliz\u00f6rleri zehirleyebilir, polimerizasyon reaksiyonlar\u0131n\u0131 bozabilir veya spesifikasyon d\u0131\u015f\u0131 \u00fcr\u00fcn partilerine neden olabilir.<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma ve Kriyojenik Depolama Bas\u0131n\u00e7 Art\u0131rma<\/h3>\n

Azot s\u0131v\u0131la\u015ft\u0131rma tesislerinde ve kriyojenik depolama tesislerinde, LW-6\/30, azotu gerekli y\u00fcksek bas\u0131nca s\u0131k\u0131\u015ft\u0131r\u0131r. s\u0131v\u0131la\u015ft\u0131rma \u00e7evrimi beslemesi, kriyojenik depolama tank\u0131 bas\u0131n\u00e7land\u0131rmas\u0131 ve s\u0131v\u0131 azot transfer pompalamas\u0131<\/strong>3,00 MPa de\u015farj bas\u0131nc\u0131, k\u00fc\u00e7\u00fck ve orta \u00f6l\u00e7ekli s\u0131v\u0131la\u015ft\u0131rma tesislerinin \u0131s\u0131 e\u015fanj\u00f6rleri ve genle\u015fme t\u00fcrbinlerinden azot ge\u00e7irmek i\u00e7in uygundur. Ya\u011fs\u0131z tasar\u0131m, mikroskobik ya\u011f kal\u0131nt\u0131lar\u0131n\u0131n bile donarak \u0131s\u0131 e\u015fanj\u00f6rlerindeki ve genle\u015fme vanalar\u0131ndaki dar ge\u00e7itleri t\u0131kayabilece\u011fi ve felaketle sonu\u00e7lanabilecek proses aksamalar\u0131na neden olabilece\u011fi kriyojenik ekipman\u0131n ya\u011fla kirlenmesini \u00f6nler.<\/p>\n

\"LW-6\/30<\/p>\n

Boru Hatt\u0131 Bas\u0131n\u00e7 Testi ve Hidrostatik Testi<\/h3>\n

Petrol ve do\u011falgaz end\u00fcstrisi, kimya tesisleri ve enerji \u00fcretim tesisleri y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojene ihtiya\u00e7 duyar. Boru hatt\u0131 bas\u0131n\u00e7 testi, bas\u0131n\u00e7l\u0131 kaplar\u0131n hidrostatik testi ve proses ekipmanlar\u0131n\u0131n pn\u00f6matik testi.<\/strong>LW-6\/30'un 3,00 MPa de\u015farj bas\u0131nc\u0131, 2,4 MPa'ya kadar tasar\u0131m bas\u0131nc\u0131na sahip boru hatlar\u0131 ve tanklar\u0131n test edilmesi i\u00e7in uygundur (ASME B31.3'e g\u00f6re, test bas\u0131nc\u0131 = 1,5 \u00d7 tasar\u0131m bas\u0131nc\u0131). So\u011fuk iklimlerde (donmay\u0131 \u00f6nlemek i\u00e7in), kuru kalmas\u0131 gereken sistemlerde (elektrikli ekipman, gaz boru hatlar\u0131) ve su kirlili\u011finin giderilmesinin zor olaca\u011f\u0131 uygulamalarda suya k\u0131yasla azot tercih edilir. Ya\u011fs\u0131z tasar\u0131m, test ortam\u0131n\u0131n kendisinin test edilen sisteme kirlilik bula\u015ft\u0131rmamas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-6\/30, a\u015f\u0131r\u0131 bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, a\u011f\u0131r hizmet tipi duvar + g\u00fc\u00e7lendirilmi\u015f nerv\u00fcr<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nA\u015f\u0131r\u0131 bas\u0131nca dayan\u0131kl\u0131, kendinden ya\u011flamal\u0131, maksimum 185\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka yay tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nA\u011f\u0131r hizmet tipi, hassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu i\u00e7in derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 900 flan\u015flar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 3,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 900 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"LW-6\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-6\/30'un kuru a\u011f\u0131rl\u0131\u011f\u0131 2,70 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 800 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde, a\u015f\u0131r\u0131 bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131na ra\u011fmen dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun uygun olmas\u0131n\u0131 sa\u011flar. 5-6 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 7\u201310 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,5 m. 3,00 MPa'da titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in uygun \u015fekilde desteklenmesi, sabitlenmesi ve gerilim giderme i\u015flemine tabi tutulmas\u0131 gereken y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131na \u00f6zel dikkat g\u00f6sterilmelidir. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, ASME B31.3 Proses Borulama standartlar\u0131na uygun olarak tasarlanmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 15 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7memelidir. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine ve ara so\u011futucuya paralel olarak su sa\u011flar. A\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucu termal y\u00f6netim i\u00e7in kesinlikle kritik \u00f6neme sahiptir ve her zaman \u00f6ncelikli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Y\u00fcksek bas\u0131n\u00e7l\u0131 \u0131s\u0131 e\u015fanj\u00f6rlerinde kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in t\u00fcm tesislerde yan ak\u0131\u015fl\u0131 filtrasyon ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye bas\u0131nc\u0131n\u0131 ve s\u0131cakl\u0131\u011f\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-6\/30'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu valfler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. A\u015f\u0131r\u0131 bas\u0131n\u00e7l\u0131 valf plakalar\u0131, \u00f6nemli \u00f6l\u00e7\u00fcde artan mekanik gerilim nedeniyle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 muadillerine g\u00f6re daha s\u0131k kontrol gerektirebilir, ancak genel bak\u0131m y\u00fck\u00fc, ya\u011fla ya\u011flanan sistemlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

\"LW-6\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-6\/30 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\n

\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 A\u015f\u0131r\u0131 Y\u00fcksek Bas\u0131n\u00e7ta \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 3,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski ciddi \u015fekilde artar. T\u00fcm LW-6\/30 tesisatlar\u0131nda, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131, 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lmal\u0131 ve de\u015farj g\u00fcvenli bir yere y\u00f6nlendirilmelidir. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru ve ba\u011flant\u0131 par\u00e7alar\u0131, ASME B31.3 Proses Borulama standartlar\u0131na uygun olarak tasarlanmal\u0131, imal edilmeli ve denetlenmelidir. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5%'nin \u00fczerinde tutmal\u0131d\u0131r. Acil durum kapatma kilitleri, 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik izolasyonu tetiklemelidir. Personel, bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce a\u015f\u0131r\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenli\u011fi protokolleri konusunda e\u011fitilmelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 sistemlerdeki t\u00fcm bak\u0131m faaliyetleri i\u00e7in kilitleme\/etiketleme prosed\u00fcrleri zorunludur.<\/p>\n<\/div>\n

\"LW-6\/30<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-6\/30, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 10,83 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 3,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, bas\u0131n\u00e7 oran\u0131yla birlikte gereken i\u015fin \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131\u011f\u0131 a\u015f\u0131r\u0131 bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >2,50 MPa), bu verimlilik rekabet\u00e7idir ve ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer a\u015f\u0131r\u0131 bas\u0131n\u00e7 uygulamalar\u0131nda ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 11,5\u201313,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 18 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-6\/30'un daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 48.000\u201396.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $3.840\u2013$7.680 tutar\u0131nda bir azalmay\u0131 temsil etmektedir. Bununla birlikte, LW-6\/30 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flama gerektiren alternatiflerde bu zorunlu olurdu. 3,00 MPa'da, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'dakinden yakla\u015f\u0131k 30 kat daha y\u00fcksektir; bu da a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme sistemlerini hem daha az etkili hem de daha pahal\u0131 hale getirir. a\u015f\u0131r\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 30\u201345% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, \u00f6zellikle 3,00 MPa'da kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc bas\u0131n\u00e7 artt\u0131k\u00e7a ya\u011f kirlili\u011fi giderek daha yo\u011fun hale gelir ve giderilmesi daha zorla\u015f\u0131r. Bu bas\u0131n\u00e7 seviyesinde, ppm'nin alt\u0131ndaki ya\u011f kirlili\u011fi bile, a\u015fa\u011f\u0131 ak\u0131\u015f proses ekipmanlar\u0131nda, kataliz\u00f6r yataklar\u0131nda ve kriyojenik sistemlerde \u00f6nemli sorunlara neden olabilir. LW-6\/30'un do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131, bu zorlu\u011fu tamamen ortadan kald\u0131rarak, \u00e7al\u0131\u015fma bas\u0131nc\u0131ndan ba\u011f\u0131ms\u0131z olarak tutarl\u0131 ISO 8573-1 S\u0131n\u0131f 0 azot sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-6\/30'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n