{"id":576,"date":"2026-07-20T07:42:16","date_gmt":"2026-07-20T07:42:16","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=576"},"modified":"2026-08-26T14:49:59","modified_gmt":"2026-08-26T14:49:59","slug":"lw-10-20-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-10-20-nitrogen-compressor\/","title":{"rendered":"LW-10\/20 Azot Kompres\u00f6r\u00fc \u2013 2,00 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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LW-10\/20 Azot Kompres\u00f6r\u00fc \u2013 2,00 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

2,00 MPa de\u015farj bas\u0131nc\u0131nda 10 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-10\/20, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz t\u00fcp\u00fc doldurma ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, sa\u011flam yap\u0131 ve y\u00fcksek bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-10\/20<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-10\/20 nitrojen kompres\u00f6r\u00fc<\/strong> Y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n, b\u00fcy\u00fck ak\u0131\u015f kapasitesinden ziyade \u00f6ncelikli gereksinim oldu\u011fu uygulamalar i\u00e7in tasarlanm\u0131\u015f olan bu \u00fcr\u00fcn, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde \u00f6zel bir konuma sahiptir. Nominal kapasitesi ile 10 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 2,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, orta bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m\u0131 ile \u00f6nemli \u00f6l\u00e7\u00fcde y\u00fcksek gaz bas\u0131nc\u0131 gerektiren y\u00fcksek bas\u0131n\u00e7l\u0131 proses uygulamalar\u0131 aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r.<\/p>\n

LW-10\/20'yi geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131larak tasarlanm\u0131\u015ft\u0131r. Bu tasar\u0131m felsefesi, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131nda hidrokarbon kirlenmesi olas\u0131l\u0131\u011f\u0131n\u0131 ortadan kald\u0131rarak, \u00fcniteyi ek ar\u0131tma ekipman\u0131na ihtiya\u00e7 duymadan y\u00fcksek safl\u0131kta nitrojen silindir dolumu, farmas\u00f6tik proses gaz\u0131 temini ve elektronik s\u0131n\u0131f\u0131 nitrojen uygulamalar\u0131 i\u00e7in hemen uygun hale getirir. Ya\u011fs\u0131z sertifikas\u0131, \u00f6zellikle ya\u011f kirlili\u011finin yo\u011funla\u015faca\u011f\u0131 ve uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131n daha zor olaca\u011f\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalar i\u00e7in \u00e7ok \u00f6nemlidir.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Tipik giri\u015f ko\u015fullar\u0131ndan 2,00 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in gerekli olan konfig\u00fcrasyon. Her kademe, \u00f6zel bir ara so\u011futucu arac\u0131l\u0131\u011f\u0131yla ba\u011f\u0131ms\u0131z olarak so\u011futulur; bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131rlar\u0131 i\u00e7inde kalmas\u0131n\u0131 ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n boyutsal stabilitesinin korunmas\u0131n\u0131 sa\u011flar. Sa\u011flam \u00e7er\u00e7eve yap\u0131s\u0131 ve hassas i\u015flenmi\u015f krank mili tertibat\u0131, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-10\/20<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-10\/20<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-10\/20<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n10<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n2.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2632 \u00d7 1550 \u00d7 2332<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n110<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380 \/ 6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-10\/20, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalar i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde etmek i\u00e7in cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015ftir. 2,00 MPa de\u015farj bas\u0131nc\u0131nda, ya\u011f buhar\u0131 ta\u015f\u0131nma riski daha d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara k\u0131yasla artar; bu nedenle ya\u011fs\u0131z tasar\u0131m sadece avantajl\u0131 de\u011fil, kesinlikle gereklidir. PTFE kompozit form\u00fclasyonu, 185\u00b0C'ye kadar s\u0131cakl\u0131klarda s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in derecelendirilmi\u015ftir ve y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termal stresi alt\u0131nda bile g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fc sa\u011flar.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-10\/20'nin termodinamik yap\u0131s\u0131, tipik 0,05\u20130,10 MPa giri\u015f bas\u0131n\u00e7lar\u0131ndan 2,00 MPa de\u015farj bas\u0131nc\u0131 hedefine ula\u015fmak i\u00e7in hayati \u00f6neme sahiptir. Yakla\u015f\u0131k 20:1 ila 40:1 aras\u0131ndaki genel bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6l\u00fcn\u00fcr ve her kademe y\u00f6netilebilir bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015f\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 165\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Kademeli s\u0131k\u0131\u015ft\u0131rma olmasayd\u0131, de\u015farj s\u0131cakl\u0131\u011f\u0131 PTFE malzemelerinin g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131r\u0131n\u0131 a\u015fard\u0131; bu nedenle iki kademeli tasar\u0131m, bu bas\u0131n\u00e7 seviyesi i\u00e7in temel bir gerekliliktir.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7 Y\u00fcklerine Dayan\u0131kl\u0131 Sa\u011flam \u00c7er\u00e7eve Yap\u0131s\u0131<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmlerine ve entegre so\u011futma suyu kanallar\u0131na sahip y\u00fcksek bas\u0131n\u00e7l\u0131 silindir. Bu silindir, 2,00 MPa tepe bas\u0131n\u00e7lar\u0131yla ili\u015fkili mekanik gerilmelere dayanmak i\u00e7in daha kal\u0131n duvar d\u00f6k\u00fcmlerine ve ek takviye nerv\u00fcrlerine sahiptir. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu tasar\u0131m, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azaltarak do\u011fal birinci dereceden kuvvet iptali sa\u011flar. Bu mekanik avantaj, pistonlar \u00fczerindeki tepe gaz kuvvetlerinin d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 uygulamalara g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek oldu\u011fu y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in \u00f6zellikle de\u011ferlidir.<\/p>\n

4. \u00c7e\u015fitli Kurulumlar i\u00e7in Esnek Voltaj Yap\u0131land\u0131rmas\u0131<\/h3>\n

LW-10\/20, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 110 kW ind\u00fcksiyon motoru<\/strong> mevcut 380V, 6kV veya 10kV<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun konfig\u00fcrasyonlar. Standart 380V konfig\u00fcrasyonu, mevcut d\u00fc\u015f\u00fck voltajl\u0131 da\u011f\u0131t\u0131m altyap\u0131s\u0131na sahip tesisler i\u00e7in uygundur; 6kV ve 10kV se\u00e7enekleri ise d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere gerek kalmadan orta voltajl\u0131 end\u00fcstriyel \u015febekelere do\u011frudan entegrasyon sa\u011flar. Bu elektriksel esneklik, LW-10\/20'yi k\u00fc\u00e7\u00fck end\u00fcstriyel tesislerden orta voltajl\u0131 bara sistemlerine sahip b\u00fcy\u00fck entegre tesislere kadar geni\u015f bir kurulum ortam\u0131 yelpazesine uyarlanabilir hale getirir.<\/p>\n

\"LW-10\/20<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot T\u00fcp\u00fc Dolum \u0130stasyonlar\u0131<\/h3>\n

LW-10\/20 a\u015fa\u011f\u0131dakiler i\u00e7in idealdir: Azot t\u00fcp\u00fc doldurma i\u015flemleri<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 gaz\u0131n 15-20 MPa dolum bas\u0131nc\u0131nda standart end\u00fcstriyel silindirlere s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken yerlerde, kompres\u00f6r\u00fcn 2,00 MPa de\u015farj bas\u0131nc\u0131 do\u011frudan silindir dolum bas\u0131nc\u0131na ula\u015fmasa da, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan y\u00fcksek bas\u0131n\u00e7l\u0131 dolum kompres\u00f6rlerinin gerektirdi\u011fi s\u0131k\u0131\u015ft\u0131rma oran\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltan verimli bir ara g\u00fc\u00e7lendirici g\u00f6revi g\u00f6r\u00fcr. Bu kademeli yakla\u015f\u0131m, genel sistem verimlili\u011fini art\u0131r\u0131r ve pahal\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 dolum ekipman\u0131ndaki a\u015f\u0131nmay\u0131 azalt\u0131r. Silindir dolumu i\u00e7in ya\u011fs\u0131z tasar\u0131m zorunludur \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi silindirlerde hapsolacak ve son kullan\u0131c\u0131lara iletilerek s\u00fcre\u00e7lerini tehlikeye atacakt\u0131r.<\/p>\n

\"LW-10\/20<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Azotu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-10\/20, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. reakt\u00f6r kataliz\u00f6r\u00fcn\u00fcn korunmas\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 kaplara acil azot enjeksiyonu ve boru hatt\u0131 bas\u0131n\u00e7 testi<\/strong>2,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, 1,6 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na nitrojen enjekte etmek ve ba\u015flatma, kapatma ve ar\u0131za durumlar\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterlidir. LW-10\/20 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen g\u00fc\u00e7lendirici<\/a> Nitrojen, proses borular\u0131n\u0131n ve bas\u0131n\u00e7l\u0131 kaplar\u0131n hidrostatik testlerinde de kullan\u0131l\u0131r; bu testlerde, kuru kalmas\u0131 gereken sistemlerde su kontaminasyonunu \u00f6nlemek i\u00e7in test ortam\u0131 olarak nitrojen kullan\u0131l\u0131r.<\/p>\n

\u0130la\u00e7 \u00dcretim S\u00fcreci Gaz Tedari\u011fi<\/h3>\n

\u0130la\u00e7 \u00fcretim tesisleri, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda y\u00fcksek safl\u0131kta nitrojene ihtiya\u00e7 duyar. steril filtrasyon, liyofilizasyon (dondurarak kurutma) ve aseptik dolum i\u015flemleri<\/strong>LW-10\/20'nin ya\u011fs\u0131z sertifikas\u0131, FDA 21 CFR 211.72 (ekipman yap\u0131m gereksinimleri) ve AB GMP Ek 1 (steril t\u0131bbi \u00fcr\u00fcnlerin \u00fcretimi) ile uyumlulu\u011fu sa\u011flar. 2,00 MPa de\u015farj bas\u0131nc\u0131, y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan steril filtrasyon sistemleri, p\u00fcsk\u00fcrtmeli kurutucular ve ak\u0131\u015fkan yatakl\u0131 i\u015flemcilerden azot ge\u00e7irmek i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. 10 m\u00b3\/dak kapasite, tek bir \u00fcretim tesisinde birden fazla farmas\u00f6tik i\u015flem \u00fcnitesine ayn\u0131 anda besleme yapabilir.<\/p>\n

\"LW-10\/20<\/p>\n

Elektronik Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Temizleme<\/h3>\n

Yar\u0131 iletken \u00fcretim tesisleri ve elektronik montaj fabrikalar\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojene ihtiya\u00e7 duyar. Yar\u0131 iletken levha ta\u015f\u0131ma sisteminin temizlenmesi, kimyasal buhar biriktirme (CVD) odas\u0131n\u0131n temizlenmesi ve hassas bile\u015fenlerin y\u00fcksek bas\u0131n\u00e7l\u0131 kurutulmas\u0131.<\/strong>LW-10\/20'nin 2,00 MPa de\u015farj bas\u0131nc\u0131, hassas temizleme uygulamalar\u0131nda kullan\u0131lan y\u00fcksek h\u0131zl\u0131 nitrojen jetlerini \u00e7al\u0131\u015ft\u0131rmak ve wafer ta\u015f\u0131ma sistemlerinde pozitif bas\u0131nc\u0131 korumak i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, entegre devre \u00fcretiminde sub-ppm ya\u011f kirlili\u011finin bile felaketle sonu\u00e7lanabilecek kusurlara yol a\u00e7abilece\u011fi yar\u0131 iletken uygulamalar\u0131nda kesinlikle kritik \u00f6neme sahiptir.<\/p>\n<\/div>\n

<\/p>\n

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Malzeme ve \u0130n\u015faat<\/h2>\n

LW-10\/20, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvar + nerv\u00fcr<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nY\u00fcksek bas\u0131nca dayan\u0131kl\u0131, kendinden ya\u011flamal\u0131, maksimum 180\u00b0C<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Paslanmaz \u00c7elik<\/td>\nSS316, ANSI S\u0131n\u0131f 600 flan\u015flar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru sistemleri, 2,00 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flamak i\u00e7in ANSI S\u0131n\u0131f 600 flan\u015fl\u0131 ba\u011flant\u0131lara sahip diki\u015fsiz SS316 malzemeden imal edilir.<\/p>\n

\"LW-10\/20<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-10\/20'nin kuru a\u011f\u0131rl\u0131\u011f\u0131 3,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 800 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fmaya ra\u011fmen dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun uygun olmas\u0131n\u0131 sa\u011flar. 5-6 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 7\u201310 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,5 m. Titre\u015fim kaynakl\u0131 yorulmay\u0131 \u00f6nlemek i\u00e7in uygun \u015fekilde desteklenmesi ve sabitlenmesi gereken y\u00fcksek bas\u0131n\u00e7l\u0131 tahliye borular\u0131na \u00f6zel dikkat g\u00f6sterilmelidir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 18 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Y\u00fcksek bas\u0131n\u00e7 oran\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ara so\u011futucu termal y\u00f6netim a\u00e7\u0131s\u0131ndan \u00f6zellikle kritiktir ve her zaman yeterli so\u011futma suyu ak\u0131\u015f\u0131 almal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerler i\u00e7in yan ak\u0131\u015fl\u0131 filtrasyonlu kapal\u0131 devre so\u011futma kulesi \u00f6nerilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fimi, anormal sesi, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu ve \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-10\/20'nin ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu valfler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 valf plakalar\u0131, artan mekanik gerilim nedeniyle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 muadillerine g\u00f6re daha s\u0131k kontrol gerektirebilir, ancak genel bak\u0131m y\u00fck\u00fc, ya\u011fla ya\u011flanan sistemlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

\"LW-10\/20<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-10\/20 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131 \u2013 Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 2,00 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 gaz sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski \u00f6nemli \u00f6l\u00e7\u00fcde artar. T\u00fcm LW-10\/20 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj borular\u0131, 110% MAWP de\u011ferinde bas\u0131n\u00e7 tahliye vanalar\u0131 ve ikincil koruma olarak patlama diskleri ile donat\u0131lmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Personel, bu ekipman\u0131 \u00e7al\u0131\u015ft\u0131rmadan veya bak\u0131m\u0131n\u0131 yapmadan \u00f6nce y\u00fcksek bas\u0131n\u00e7l\u0131 gaz g\u00fcvenlik protokolleri konusunda e\u011fitilmelidir.<\/p>\n<\/div>\n

\"LW-10\/20<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-10\/20, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 11,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 2,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7 de\u011feri, y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik ger\u00e7ekli\u011fini yans\u0131t\u0131r; burada gereken i\u015f, bas\u0131n\u00e7 oran\u0131yla \u00f6nemli \u00f6l\u00e7\u00fcde artar. Y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde (de\u015farj bas\u0131nc\u0131 >1,50 MPa), bu verimlilik rekabet\u00e7idir ve genellikle ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in birincil alternatif olan diyaframl\u0131 kompres\u00f6rlerden daha \u00fcst\u00fcnd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalarda ya\u011fl\u0131 pistonlu kompres\u00f6rler tipik olarak 11,5\u201313,0 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler 15 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-10\/20'nin daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 40.000\u201380.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $3.200\u2013$6.400 tutar\u0131nda bir azalma anlam\u0131na gelir. Bununla birlikte, LW-10\/20'nin temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flanm\u0131\u015f alternatiflerde bu zorunlu olurdu. y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> Ya\u011fs\u0131z \u00e7al\u0131\u015fma, tam a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tmal\u0131 ya\u011fl\u0131 sistemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 10 y\u0131ll\u0131k \u00e7al\u0131\u015fma \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, \u00f6zellikle y\u00fcksek bas\u0131n\u00e7larda \u00e7ok de\u011ferlidir \u00e7\u00fcnk\u00fc bas\u0131n\u00e7 artt\u0131k\u00e7a ya\u011f kirlili\u011fi daha yo\u011fun hale gelir ve uzakla\u015ft\u0131r\u0131lmas\u0131 daha zorla\u015f\u0131r. 2,00 MPa'da, ya\u011f buhar\u0131n\u0131n k\u0131smi bas\u0131nc\u0131 0,30 MPa'ya g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksektir; bu da sonraki ya\u011f filtreleme sistemlerini daha az etkili ve daha pahal\u0131 hale getirir. LW-10\/20'nin do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131 bu zorlu\u011fu tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-10\/20'yi belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n