{"id":573,"date":"2026-07-20T07:15:08","date_gmt":"2026-07-20T07:15:08","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=573"},"modified":"2026-09-03T13:37:10","modified_gmt":"2026-09-03T13:37:10","slug":"lw-40-18-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-40-18-nitrogen-compressor\/","title":{"rendered":"LW-40\/18 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
\n

<\/p>\n

\n

LW-40\/18 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,80 MPa de\u015farj bas\u0131nc\u0131nda 40 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-40\/18, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz s\u0131v\u0131la\u015ft\u0131rma \u00f6n s\u0131k\u0131\u015ft\u0131rmas\u0131 ve kritik petrokimya proses uygulamalar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-40\/18<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-40\/18 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fczde, \u00f6nemli ak\u0131\u015f kapasitesi ve y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n kesi\u015fti\u011fi noktada benzersiz bir konuma sahiptir. Nominal kapasitesi ile 40 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 1,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, hem y\u00fcksek ak\u0131\u015f h\u0131z\u0131n\u0131n hem de y\u00fcksek bas\u0131nc\u0131n ayn\u0131 anda gerekli oldu\u011fu end\u00fcstriyel gaz altyap\u0131s\u0131ndaki en zorlu nitrojen s\u0131k\u0131\u015ft\u0131rma gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

LW-40\/18'i geleneksel y\u00fcksek bas\u0131n\u00e7l\u0131 alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n istenen performans\u0131 elde etmesini sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Bu sayede \u00fcnite, ek bir ar\u0131tma ekipman\u0131na gerek kalmadan g\u0131da s\u0131n\u0131f\u0131 azot, farmas\u00f6tik proses gaz\u0131, elektronik s\u0131n\u0131f\u0131 inertle\u015ftirme ve petrokimya reakt\u00f6r \u00f6rt\u00fcs\u00fc uygulamalar\u0131 i\u00e7in do\u011frudan uygun hale gelir.<\/p>\n

Kompres\u00f6r mimarisi \u015fu \u015fekildedir: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> 1,80 MPa de\u015farj i\u00e7in gereken \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 en iyi \u015fekilde y\u00f6neten konfig\u00fcrasyon. S\u0131k\u0131\u015ft\u0131rma g\u00f6revini ara kademe so\u011futucu ile iki silindire b\u00f6lerek, LW-40\/18 s\u00fcrekli maksimum y\u00fck alt\u0131nda bile termal kararl\u0131l\u0131\u011f\u0131 korur ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc muhafaza eder. Sa\u011flam yap\u0131\u20142860 \u00d7 1685 \u00d7 2610 mm<\/strong> Ve 7,00 ton<\/strong>\u2014Y\u00fcksek bas\u0131n\u00e7l\u0131 end\u00fcstriyel hizmetler i\u00e7in gereken a\u011f\u0131r m\u00fchendislik \u00e7al\u0131\u015fmalar\u0131n\u0131 yans\u0131t\u0131r.<\/p>\n

\"LW-40\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-40\/18<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-40\/18<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n40<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2860 \u00d7 1685 \u00d7 2610<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n7.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n400<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-40\/18 \u00f6zel bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131, bronz par\u00e7ac\u0131klar\u0131 ve molibden dis\u00fclf\u00fcr ile g\u00fc\u00e7lendirilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131 ta\u015f\u0131nma riskini tamamen ortadan kald\u0131r\u0131r. Halkalar, 1,80 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 ve bas\u0131n\u00e7lar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 200\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131 ve s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. D\u00fczenlemeye tabi sekt\u00f6rlerdeki operat\u00f6rler i\u00e7in bu, \u015funlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> A\u015fa\u011f\u0131 y\u00f6nl\u00fc filtreleme sermayesi veya i\u015fletme maliyetleri olmadan.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-40\/18'in termodinamik yap\u0131s\u0131, atmosferik bas\u0131nca yak\u0131n emme bas\u0131nc\u0131ndan 1,80 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in hayati \u00f6neme sahiptir. S\u0131k\u0131\u015ft\u0131rma g\u00f6revini d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, kompres\u00f6r her kademenin de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 165\u00b0C'nin alt\u0131nda s\u0131n\u0131rland\u0131r\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 45% uzat\u0131r. Bu kademeli yakla\u015f\u0131m, 1,80 MPa'da g\u00fcvenilir s\u00fcrekli \u00e7al\u0131\u015fma elde etmek i\u00e7in temeldir.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kullan\u0131m \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f A\u011f\u0131r Hizmet Tipi \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 35B'ye e\u015fde\u011fer) daha kal\u0131n duvar kesitlerine ve daha d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere k\u0131yasla g\u00fc\u00e7lendirilmi\u015f nerv\u00fcrlere sahiptir. Entegre so\u011futma suyu kanallar\u0131, silindir blo\u011fu boyunca d\u00fczg\u00fcn termal da\u011f\u0131l\u0131m sa\u011flamak i\u00e7in hassas bir \u015fekilde i\u015flenmi\u015ftir. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Do\u011fal birinci dereceden kuvvet dengelemesi sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. 7,00 tonluk a\u011f\u0131rl\u0131\u011f\u0131na ra\u011fmen, bu mekanik denge, e\u015fde\u011fer bir tek s\u0131ral\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r i\u00e7in gerekenden \u00f6nemli \u00f6l\u00e7\u00fcde daha hafif olan 12-14 tonluk takviyeli beton atalet blo\u011funa kurulumu m\u00fcmk\u00fcn k\u0131lar.<\/p>\n

4. Y\u00fcksek G\u00fc\u00e7l\u00fc Orta Gerilim Motor Tahrik Sistemi<\/h3>\n

LW-40\/18, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 400 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. 400 kW g\u00fc\u00e7 de\u011feri, 40 m\u00b3\/dak kapasitede y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rma i\u00e7in gereken \u00f6nemli enerji girdisini yans\u0131t\u0131r. End\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegrasyon, a\u015f\u0131r\u0131 b\u00fcy\u00fck d\u00fc\u015f\u00fck gerilim \u015falt cihazlar\u0131na ve kal\u0131n kablolara olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. Mevcut 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in LW-40\/18, sorunsuz elektriksel uyumluluk sunarak altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve daha d\u00fc\u015f\u00fck I\u00b2R kay\u0131plar\u0131 sayesinde genel enerji verimlili\u011fini art\u0131r\u0131r.<\/p>\n

\"LW-40\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Petrol \u00dcretimini Geli\u015ftirmek i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Petrol sahas\u0131 operasyonlar\u0131nda LW-40\/18 \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen enjeksiyon kompres\u00f6r\u00fc<\/strong> Geli\u015fmi\u015f petrol geri kazan\u0131m\u0131 (EOR) ve bas\u0131n\u00e7 koruma programlar\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r. 1,80 MPa de\u015farj bas\u0131nc\u0131, azotun ham petrol\u00fc yerinden \u00e7\u0131kar\u0131p rezervuar bas\u0131nc\u0131n\u0131 korudu\u011fu 1.500 metreye kadar derinliklerdeki rezervuar olu\u015fumlar\u0131na do\u011frudan enjeksiyon i\u00e7in yeterlidir. 40 m\u00b3\/dak kapasite, ayn\u0131 anda \u00e7al\u0131\u015fan birden fazla enjeksiyon kuyusunu destekler. Ya\u011fs\u0131z tasar\u0131m, EOR uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc ya\u011flanm\u0131\u015f kompres\u00f6rlerden kaynaklanan herhangi bir hidrokarbon kirlili\u011fi, rezervuar\u0131n \u0131slat\u0131labilirli\u011fini de\u011fi\u015ftirecek ve petrol yer de\u011fi\u015ftirme verimlili\u011fini azaltarak \u00fcretim verimini do\u011frudan etkileyecektir.<\/p>\n

\"LW-40\/18<\/p>\n

Gaz S\u0131v\u0131la\u015ft\u0131rma \u00d6n S\u0131k\u0131\u015ft\u0131rmas\u0131<\/h3>\n

K\u00fc\u00e7\u00fck ve orta \u00f6l\u00e7ekli LNG ve end\u00fcstriyel gaz s\u0131v\u0131la\u015ft\u0131rma tesislerinde, LW-40\/18 nitrojen kompres\u00f6r\u00fc<\/a> \u00d6n so\u011futma ve s\u0131v\u0131la\u015ft\u0131rma \u00e7evrimi deste\u011fi i\u00e7in gerekli y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojeni sa\u011flar. 1,80 MPa de\u015farj bas\u0131nc\u0131, nitrojen genle\u015ftirme \u00e7evrimleri ve kar\u0131\u015f\u0131k so\u011futucu ak\u0131\u015fkanl\u0131 \u00f6n so\u011futma sistemleri i\u00e7in yeterlidir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, proses inertle\u015ftirme ve ekipman temizleme i\u00e7in kullan\u0131lan nitrojenin, kriyojenik \u0131s\u0131 e\u015fanj\u00f6rlerinde donarak t\u0131kanmalara ve operasyonel aksamalara neden olabilecek kirleticileri i\u00e7eri sokmamas\u0131n\u0131 sa\u011flar.<\/p>\n

Petrokimya Reakt\u00f6r\u00fcn\u00fcn \u0130nertle\u015ftirilmesi ve Kataliz\u00f6r Korunmas\u0131<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-40\/8, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r\u00fcn ba\u015flatma ve kapatma s\u0131ras\u0131nda inertle\u015ftirilmesi, uzun s\u00fcreli ar\u0131za durumlar\u0131nda kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve acil durum azot enjeksiyonu<\/strong> Proses kaplar\u0131na do\u011frudan azot enjeksiyonu yap\u0131l\u0131r. 1,80 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, \u00e7o\u011fu proses reakt\u00f6r\u00fcn\u00fcn ve kab\u0131n\u0131n \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131 a\u015farak, ara takviyeye gerek kalmadan do\u011frudan azot enjeksiyonuna olanak tan\u0131r. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi, birka\u00e7 hafta s\u00fcren uzun bak\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda azotun kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikasyon, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi uygulamalar i\u00e7in zorunludur.<\/p>\n

\"LW-40\/18<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Testi ve Devreye Alma<\/h3>\n

Do\u011fal gaz ve proses boru hatt\u0131 in\u015faat projeleri, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen gerektirir. hidrostatik test, s\u0131z\u0131nt\u0131 testi, kurutma ve devreye alma<\/strong> Hidrokarbon \u00fcr\u00fcnleri verilmeden \u00f6nce, LW-40\/18'in 1,80 MPa de\u015farj bas\u0131nc\u0131, 600 S\u0131n\u0131f\u0131na (ANSI B16.5) kadar derecelendirilmi\u015f boru hatlar\u0131n\u0131n bas\u0131n\u00e7 testleri i\u00e7in uygundur. 40 m\u00b3\/dak kapasitesi, uzun boru hatt\u0131 b\u00f6l\u00fcmlerinin h\u0131zl\u0131 bir \u015fekilde bas\u0131n\u00e7land\u0131r\u0131lmas\u0131n\u0131 sa\u011flayarak devreye alma s\u00fcresini ve i\u015f\u00e7ilik maliyetlerini azalt\u0131r. Ya\u011fs\u0131z tasar\u0131m, \u00fcr\u00fcn verilmeden \u00f6nce maliyetli temizlik gerektirecek boru hatt\u0131 i\u00e7 k\u0131s\u0131mlar\u0131n\u0131n ya\u011f ile kirlenmesini \u00f6nler.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-40\/18, y\u00fcksek bas\u0131n\u00e7l\u0131 azot uygulamas\u0131, korozyon direnci ve zorlu ko\u015fullar alt\u0131nda uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in \u00f6zel olarak se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, entegre so\u011futma ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f, nitr\u00fcrlenmi\u015f yataklar<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz-MoS\u2082 Kompoziti<\/td>\nKendinden ya\u011flamal\u0131, 200\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nmaya kar\u015f\u0131 koruma, y\u00fcksek y\u00fck kapasitesi<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yayl\u0131, y\u00fcksek bas\u0131n\u00e7 dayan\u0131ml\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, bas\u0131n\u00e7l\u0131 ya\u011flamal\u0131 b\u00fcy\u00fck u\u00e7, y\u00fcksek y\u00fck tasar\u0131m\u0131.<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Karbon \u00c7elik<\/td>\nASTM A106 B S\u0131n\u0131f\u0131, Program 80, 100% X-\u0131\u015f\u0131n\u0131 ile incelenmi\u015f<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir. Tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru ba\u011flant\u0131lar\u0131, i\u00e7 kusurlar\u0131 tespit etmek i\u00e7in 100% ultrasonik testten (UT) ge\u00e7irilir.<\/p>\n

\"LW-40\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-40\/18'in kuru a\u011f\u0131rl\u0131\u011f\u0131 7,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 950 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131, dengesiz kuvvetleri en aza indirerek, bir platforma kurulumu m\u00fcmk\u00fcn k\u0131lar. 12-14 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, biti\u015fik yap\u0131lara ve hassas cihazlara titre\u015fim iletimini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 5\u20137 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m. Temel, 400 kW motor \u00e7al\u0131\u015ft\u0131rma torkuyla ili\u015fkili dinamik y\u00fcklere dayanacak \u015fekilde tasarlanmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 48 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. Y\u00fcksek bas\u0131n\u00e7l\u0131 servis nedeniyle su kalitesi \u00f6zellikleri olduk\u00e7a kat\u0131d\u0131r: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 400 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 40 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 20 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu tesislerde, y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futucularda kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015fl\u0131 filtrasyon, su yumu\u015fatma ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi zorunludur.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131n\u00e7 tahliye vanas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu, \u00e7atlaklar veya yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin; intercooler borular\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
6.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana ve biyel yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,06 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-40\/18'in ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Ya\u011f de\u011fi\u015fimi, ya\u011f analizi, filtre de\u011fi\u015fimi ve ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimi gerekmez. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Genellikle y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda 3.000-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015fan valf plakas\u0131 tertibatlar\u0131, y\u00fcksek \u00e7al\u0131\u015fma bas\u0131n\u00e7lar\u0131 nedeniyle genellikle 2.000-3.500 saatte yenileme gerektirir.<\/p>\n

\"LW-40\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-40\/18 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 1,80 MPa'da, LW-40\/18'den sal\u0131nan azot, y\u00fcksek h\u0131zl\u0131 gaz jetleri ve h\u0131zl\u0131 genle\u015fme so\u011futmas\u0131 nedeniyle ek tehlikeler olu\u015fturur. T\u00fcm tesislerde, kompres\u00f6r odas\u0131nda ve biti\u015fik t\u00fcm alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijenini 19,5% hacminin \u00fczerinde tutmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Y\u00fcksek bas\u0131n\u00e7 tahliye sistemleri, personel alanlar\u0131ndan uzakta g\u00fcvenli yerlere bo\u015falt\u0131lmal\u0131d\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 borular mekanik hasara kar\u015f\u0131 korunmal\u0131 ve bas\u0131n\u00e7 de\u011ferleri a\u00e7\u0131k\u00e7a belirtilmelidir.<\/p>\n<\/div>\n

\"LW-40\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-40\/18, bir ba\u015far\u0131ya imza at\u0131yor. Yakla\u015f\u0131k 10,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 1,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rma i\u00e7in gereken \u00f6nemli termodinamik i\u015fi yans\u0131t\u0131r ve y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7idir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 10,5\u201312,0 kW\/m\u00b3\/dak t\u00fcketirken, \u00e7ok kademeli diyaframl\u0131 kompres\u00f6rler (genellikle y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z uygulamalar i\u00e7in se\u00e7ilir) 14 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-40\/18'in verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 160.000\u2013400.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $12.800\u2013$32.000 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, LW-40\/18 i\u00e7in temel ekonomik gerek\u00e7e genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve sonraki a\u015fama ar\u0131tma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Ya\u011flanm\u0131\u015f alternatiflerde bu zorunlu olurdu.<\/p>\n

O y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131 sayesinde bu maliyet daha da azal\u0131r. Bu bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, y\u00fcksek bas\u0131n\u00e7l\u0131 birle\u015ftirici filtreler, aktif karbon adsorberler, s\u00fcrekli ya\u011f izleme ve periyodik ya\u011f de\u011fi\u015fimi gerektirir; bunlar\u0131n t\u00fcm\u00fc y\u0131ll\u0131k i\u015fletme maliyetlerine 15.000-25.000 TL ekler. LW-40\/18'in ya\u011fs\u0131z tasar\u0131m\u0131, \u00fcst\u00fcn \u00fcr\u00fcn safl\u0131\u011f\u0131 sa\u011flarken bu masraflar\u0131 tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-40\/18'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n