{"id":572,"date":"2026-07-20T07:08:58","date_gmt":"2026-07-20T07:08:58","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=572"},"modified":"2026-08-13T06:52:02","modified_gmt":"2026-08-13T06:52:02","slug":"lw-20-18-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-20-18-nitrogen-compressor\/","title":{"rendered":"LW-20\/18 Azot Kompres\u00f6r\u00fc \u2013 1,80 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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LW-20\/18 Azot Kompres\u00f6r\u00fc \u2013 1,80 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,80 MPa de\u015farj bas\u0131nc\u0131nda 20 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-20\/18, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, gaz t\u00fcp\u00fc dolumu ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve s\u00fcrekli y\u00fcksek bas\u0131n\u00e7l\u0131 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-20\/18<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-20\/18 nitrojen kompres\u00f6r\u00fc<\/strong> Y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n belirleyici operasyonel gereksinim oldu\u011fu uygulamalar i\u00e7in tasarlanm\u0131\u015f olan bu \u00fcr\u00fcn, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde \u00f6zel bir konuma sahiptir. Nominal kapasitesi ile 20 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 1,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, orta bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m\u0131 ile y\u00fcksek bas\u0131n\u00e7ta \u00f6nemli miktarda ak\u0131\u015f gerektiren y\u00fcksek bas\u0131n\u00e7l\u0131 proses gaz\u0131 uygulamalar\u0131 aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r.<\/p>\n

LW-20\/18'i geleneksel alternatiflerden temel olarak ay\u0131ran \u015fey, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir ve bu sayede nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 sa\u011flan\u0131r. Bu do\u011fal ya\u011fs\u0131zl\u0131k \u00f6zelli\u011fi, gerektiren uygulamalar i\u00e7in vazge\u00e7ilmezdir. ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong>Bunlara y\u00fcksek bas\u0131n\u00e7l\u0131 g\u0131da ambalaj\u0131 azotu, ila\u00e7 gaz\u0131 t\u00fcp\u00fc dolumu ve eser miktarda ya\u011f kontaminasyonunun bile \u00fcr\u00fcn b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc tehlikeye ataca\u011f\u0131 elektronik s\u0131n\u0131f\u0131 proses gaz\u0131 tedari\u011fi dahildir.<\/p>\n

Kompres\u00f6r mimarisi \u015fu \u015fekildedir: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> 1,80 MPa de\u015farj\u0131n gerektirdi\u011fi y\u00fcksek bas\u0131n\u00e7 oran\u0131 i\u00e7in termodinamik olarak optimize edilmi\u015f bir konfig\u00fcrasyon. Bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindirine da\u011f\u0131tarak, LW-20\/18, y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131k\u0131\u015ft\u0131rmayla ili\u015fkili \u00f6nemli termal y\u00fckleri y\u00f6netirken PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. Her kademe, ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu i\u00e7erir ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum y\u00fck \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-20\/18<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-20\/18<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-20\/18<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n20<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2500 \u00d7 1600 \u00d7 2700<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n4.20<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n240(250)<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380\/6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) derecelendirilmi\u015ftir. Ger\u00e7ek performans, saha y\u00fcksekli\u011fine, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir. 240(250) kW g\u00fc\u00e7 de\u011feri, standart 240 kW g\u00fcc\u00fc ve iste\u011fe ba\u011fl\u0131 250 kW motor se\u00e7ene\u011fini g\u00f6sterir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-20\/18, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalar i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f, cam elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu malzeme, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fmas\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r. Y\u00fcksek bas\u0131n\u00e7 form\u00fclasyonu, 1,80 MPa de\u015farjla ili\u015fkili y\u00fcksek s\u0131cakl\u0131klarda boyutsal kararl\u0131l\u0131\u011f\u0131 ve s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc koruyarak, yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> A\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme ekipman\u0131 olmadan. Y\u00fcksek bas\u0131n\u00e7l\u0131 gaz t\u00fcp\u00fc dolumu ve proses gaz\u0131 uygulamalar\u0131 i\u00e7in bu do\u011fal safl\u0131k vazge\u00e7ilmezdir.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-20\/18'in termodinamik yap\u0131s\u0131, atmosfer bas\u0131nc\u0131na yak\u0131n giri\u015ften 1,80 MPa de\u015farj bas\u0131nc\u0131 elde etmek i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in hayati \u00f6neme sahiptir. Bas\u0131n\u00e7 oran\u0131n\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ile y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, kompres\u00f6r her kademede ortalama etkin s\u0131cakl\u0131\u011f\u0131 y\u00f6netilebilir seviyelere indirir. Kademeler aras\u0131nda yer alan \u00f6zel y\u00fcksek performansl\u0131 bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim, y\u00fcksek bas\u0131n\u00e7 ko\u015fullar\u0131nda PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in kritik \u00f6neme sahiptir ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 45% uzat\u0131r.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (Y\u00fcksek bas\u0131n\u00e7l\u0131 modeller i\u00e7in GG25'ten y\u00fckseltilmi\u015f) daha kal\u0131n duvar kesitleri ve entegre so\u011futma suyu kanallar\u0131 ile. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu tasar\u0131m, \u00f6zellikle 1,80 MPa de\u015farj bas\u0131nc\u0131yla \u00fcretilen daha y\u00fcksek gaz kuvvetlerinde \u00f6nemli olan do\u011fal birinci dereceden kuvvet dengelemesi sa\u011flar. Bu mekanik denge, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azaltarak, g\u00fc\u00e7lendirilmi\u015f beton atalet blo\u011fu \u00fczerine kurulumu m\u00fcmk\u00fcn k\u0131lar. 8\u201310 ton<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma y\u00fcklerine ra\u011fmen. Kompakt boyutlar\u0131\u20142500 \u00d7 1600 \u00d7 2700 mm<\/strong>\u2014bu kapasitedeki y\u00fcksek bas\u0131n\u00e7l\u0131 bir kompres\u00f6r i\u00e7in olduk\u00e7a dikkat \u00e7ekici \u00f6zellikler olup, kapsaml\u0131 in\u015faat de\u011fi\u015fikliklerine gerek kalmadan mevcut makine dairelerine kurulumu m\u00fcmk\u00fcn k\u0131lmaktad\u0131r.<\/p>\n

4. End\u00fcstriyel Entegrasyon i\u00e7in Esnek Voltaj Yap\u0131land\u0131rmas\u0131<\/h3>\n

LW-20\/18, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 240(250) kW ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 380V, 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Standart 380V se\u00e7ene\u011fi, mevcut d\u00fc\u015f\u00fck voltajl\u0131 da\u011f\u0131t\u0131m altyap\u0131s\u0131na sahip tesisler i\u00e7in uygundur; 6kV ve 10kV konfig\u00fcrasyonlar\u0131 ise d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere gerek kalmadan orta voltajl\u0131 end\u00fcstriyel bara sistemlerine do\u011frudan entegrasyon sa\u011flar. Bu elektriksel esneklik, \u00f6zellikle 6kV veya 10kV da\u011f\u0131t\u0131m\u0131n\u0131n standart oldu\u011fu b\u00fcy\u00fck petrokimya kompleksleri ve \u00e7elik fabrikalar\u0131 i\u00e7in de\u011ferlidir; elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve g\u00fc\u00e7 kablolar\u0131ndaki I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirerek genel enerji verimlili\u011fini art\u0131r\u0131r.<\/p>\n

\"LW-20\/18<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot T\u00fcp\u00fc Dolum \u0130stasyonlar\u0131<\/h3>\n

LW-20\/18 a\u015fa\u011f\u0131dakiler i\u00e7in idealdir: end\u00fcstriyel gaz t\u00fcp\u00fc doldurma i\u015flemleri<\/strong> Standart end\u00fcstriyel gaz t\u00fcplerinin doldurulmas\u0131 i\u00e7in nitrojenin 1,80 MPa'ya (veya kademeli dolumla daha y\u00fcksek bas\u0131nca) s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gereken yerlerde kullan\u0131l\u0131r. 20 m\u00b3\/dak kapasitesi, t\u00fcp boyutuna ve ba\u015flang\u0131\u00e7 \u200b\u200bbas\u0131nc\u0131na ba\u011fl\u0131 olarak saatte 50-80 t\u00fcp doldurabilen y\u00fcksek verimli bir dolum istasyonunu destekler. Ya\u011fs\u0131z tasar\u0131m, t\u00fcp dolumunda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi t\u00fcpte kal\u0131r ve son kullan\u0131c\u0131ya iletilerek g\u0131da, ila\u00e7 ve elektronik uygulamalar\u0131ndaki hassas s\u00fcre\u00e7leri potansiyel olarak kirletebilir. LW-20\/18 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r\u00fc<\/a> Her bir silindirin ek ar\u0131tma ad\u0131mlar\u0131na gerek kalmadan ISO 8573-1 S\u0131n\u0131f 0 safl\u0131k standartlar\u0131n\u0131 kar\u015f\u0131lamas\u0131n\u0131 sa\u011flar.<\/p>\n

\"LW-20\/18<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Azotu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-20\/18, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r bas\u0131n\u00e7 testi, kataliz\u00f6r rejenerasyonu, y\u00fcksek bas\u0131n\u00e7l\u0131 kaplara acil azot enjeksiyonu ve boru hatt\u0131 bas\u0131n\u00e7 testi.<\/strong>1,80 MPa de\u015farj bas\u0131nc\u0131, 1,5 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131na (ASME B31.3 hidrotest gereksinimlerine g\u00f6re 1,5\u00d7 tasar\u0131m bas\u0131nc\u0131nda) sahip kaplar\u0131n ve boru hatlar\u0131n\u0131n bas\u0131n\u00e7 testini yapmak i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikasyon, nitrojenin kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi uygulamalar i\u00e7in zorunludur. S\u00fcrekli \u00e7al\u0131\u015fma derecelendirmesi, uzun s\u00fcreli bak\u0131m ve onar\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda g\u00fcvenilir nitrojen kullan\u0131labilirli\u011fini sa\u011flar.<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviyesi<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n y\u00fcksek safl\u0131kta azot \u00fcreten VPSA azot jenerat\u00f6rleri i\u00e7in LW-20\/18, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 1,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. Bu y\u00fcksek bas\u0131n\u00e7, \u00f6zellikle da\u011f\u0131t\u0131m \u015febekesindeki \u00f6nemli bas\u0131n\u00e7 kay\u0131plar\u0131n\u0131n \u00fcstesinden gelinmesi gereken, merkezi bir da\u011f\u0131t\u0131m hatt\u0131 \u00fczerinden birden fazla y\u00fcksek bas\u0131n\u00e7l\u0131 t\u00fcketiciye hizmet veren VPSA tesisleri i\u00e7in \u00e7ok de\u011ferlidir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu kesinlikle gereklidir \u00e7\u00fcnk\u00fc hidrokarbon kontaminasyonu, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

\"LW-20\/18<\/p>\n

G\u0131da ve \u0130\u00e7ecek Sekt\u00f6r\u00fcnde Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli i\u00e7ecek \u015fi\u015feleme tesisleri ve g\u0131da i\u015fleme tesisleri y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojene ihtiya\u00e7 duyar. konteyner bas\u0131n\u00e7land\u0131rma, azot dozlama ve kontroll\u00fc atmosferde depolama<\/strong>LW-20\/18'in 1,80 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, kapaklama \u00f6ncesinde i\u00e7ecek kaplar\u0131na y\u00fcksek h\u0131zda nitrojen dozaj\u0131 i\u00e7in gerekli bas\u0131nc\u0131 sa\u011flayarak oksijen giri\u015fini \u00f6nler ve \u00fcr\u00fcn\u00fcn raf \u00f6mr\u00fcn\u00fc uzat\u0131r. Ya\u011fs\u0131z sertifikas\u0131, g\u0131da ile temas eden nitrojen i\u00e7in FDA 21 CFR 173.310 ve AB Y\u00f6netmeli\u011fi 231\/2012'ye uygunlu\u011fu garanti ederek, \u00fcr\u00fcn\u00fcn tad\u0131n\u0131, g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc veya g\u00fcvenli\u011fini etkileyebilecek ya\u011f kontaminasyonu riskini ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-20\/18, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, g\u00fc\u00e7lendirilmi\u015f duvar kal\u0131nl\u0131\u011f\u0131, entegre so\u011futma ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nY\u00fcksek bas\u0131nca dayan\u0131kl\u0131, kendinden ya\u011flamal\u0131, 180\u00b0C'ye kadar stabil.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yayl\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7, y\u00fcksek mukavemetli<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, y\u00fcksek bas\u0131n\u00e7 s\u0131n\u0131f\u0131<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in uygundur.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj pedleri<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-20\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-20\/18'in kuru a\u011f\u0131rl\u0131\u011f\u0131 4,20 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. Y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma y\u00fcklerine ra\u011fmen, iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 m\u00fckemmel kuvvet dengesi sa\u011flayarak, y\u00fcksek bas\u0131n\u00e7l\u0131 y\u00fczeylere kurulumu m\u00fcmk\u00fcn k\u0131lar. 8-10 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, biti\u015fik yap\u0131lara titre\u015fim iletimini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik edilmeyen tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik edilen tarafta 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 28 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futucularda kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-20\/18'in ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Ba\u015fl\u0131ca a\u015f\u0131nan par\u00e7alar \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 3.500-5.500 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, daha d\u00fc\u015f\u00fck i\u015f\u00e7ilik maliyetleri, azalt\u0131lm\u0131\u015f yedek par\u00e7a sto\u011fu ve daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi anlam\u0131na gelir.<\/p>\n

\"LW-20\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-20\/18 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\n

\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-20\/18 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir. Ek olarak, 1,80 MPa de\u015farj bas\u0131nc\u0131, t\u00fcm a\u015fa\u011f\u0131 ak\u0131\u015f borular\u0131n\u0131n ve tanklar\u0131n\u0131n uygun bas\u0131n\u00e7 tahliye korumas\u0131 ile y\u00fcksek bas\u0131n\u00e7l\u0131 hizmet i\u00e7in derecelendirilmesini gerektirir.<\/p>\n<\/div>\n

\"LW-20\/18<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-20\/18, bir ba\u015far\u0131ya imza at\u0131yor. m\u00b3\/dakika ba\u015f\u0131na yakla\u015f\u0131k 12,0\u201312,5 kW \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi.<\/strong> 1,80 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131nda (atmosferik giri\u015ften yakla\u015f\u0131k 18:1) \u00e7al\u0131\u015fan ya\u011fs\u0131z pistonlu bir kompres\u00f6r i\u00e7in beklenen bir de\u011ferdir ve y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z uygulamalar i\u00e7in s\u0131kl\u0131kla se\u00e7ilen ancak 15-20 kW\/m\u00b3\/dak t\u00fcketebilen diyaframl\u0131 kompres\u00f6rlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda olduk\u00e7a iyidir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7l\u0131 hizmette ya\u011fla ya\u011flanan pistonlu kompres\u00f6rler tipik olarak 11-13 kW\/m\u00b3\/dak t\u00fcketir ancak kabul edilemez ya\u011f kirlenmesi riski ta\u015f\u0131r.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-20\/18'in diyaframl\u0131 alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 48.000\u2013120.000 kWh enerji tasarrufu<\/strong>Ortalama end\u00fcstriyel elektrik tarifesi 0,08 TL\/kWh oldu\u011funda, bu, y\u0131ll\u0131k 3.840 TL ile 9.600 TL aras\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, LW-20\/18 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve sonraki a\u015fama ar\u0131tma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Marjinal enerji tasarruflar\u0131ndan ziyade.<\/p>\n

O y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131 bu maliyeti daha da azalt\u0131r. Tipik bir ya\u011fla ya\u011flanan y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r, kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n %3-51'ini t\u00fcketen ve \u00f6nemli bir sermaye yat\u0131r\u0131m\u0131 gerektiren birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. LW-20\/18'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc ve sermaye masraf\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-20\/18'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n