{"id":571,"date":"2026-07-20T06:59:25","date_gmt":"2026-07-20T06:59:25","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=571"},"modified":"2026-08-13T08:03:49","modified_gmt":"2026-08-13T08:03:49","slug":"lw-25-16-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-25-16-nitrogen-compressor\/","title":{"rendered":"LW-25\/16 Azot Kompres\u00f6r\u00fc \u2013 1,60 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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LW-25\/16 Azot Kompres\u00f6r\u00fc \u2013 1,60 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,60 MPa de\u015farj bas\u0131nc\u0131nda 25 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-25\/16, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, boru hatt\u0131 bas\u0131n\u00e7land\u0131rma ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015f iki kademeli, iki s\u0131ral\u0131 ya\u011fs\u0131z pistonlu azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 \u00e7al\u0131\u015fma i\u00e7in \u00fcretilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-25\/16<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-25\/16 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde \u00f6zel bir konuma sahip olan bu \u00fcr\u00fcn, orta bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m\u0131 ile y\u00fcksek bas\u0131n\u00e7l\u0131 proses uygulamalar\u0131 aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r. Nominal kapasitesi ile 25 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 1,60 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, hem \u00f6nemli miktarda ak\u0131\u015f hem de y\u00fcksek bas\u0131nc\u0131n ayn\u0131 anda gerekli oldu\u011fu end\u00fcstriyel gaz altyap\u0131s\u0131ndaki en zorlu nitrojen s\u0131k\u0131\u015ft\u0131rma gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

LW-25\/16'y\u0131 geleneksel y\u00fcksek bas\u0131n\u00e7l\u0131 alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir. Bu bile\u015fenler, herhangi bir hidrokarbon ya\u011flay\u0131c\u0131 olmadan \u00e7al\u0131\u015farak, 1,60 MPa de\u015farjla ili\u015fkili y\u00fcksek s\u0131cakl\u0131k ve bas\u0131n\u00e7larda bile nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Bu sayede, y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalarda zorunlu olacak maliyetli petrol uzakla\u015ft\u0131rma sistemlerine olan ihtiya\u00e7 ortadan kalkar.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, atmosferik bas\u0131nca yak\u0131n giri\u015f ko\u015fullar\u0131ndan 1,60 MPa de\u015farj elde etmek i\u00e7in gereken a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in hayati \u00f6neme sahiptir. Kademeli s\u0131k\u0131\u015ft\u0131rma, termal y\u00fck\u00fc iki silindire da\u011f\u0131t\u0131r ve kademeler aras\u0131nda ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu, gaz s\u0131cakl\u0131klar\u0131n\u0131 g\u00fcvenli \u00e7al\u0131\u015fma s\u0131n\u0131rlar\u0131 i\u00e7inde tutar. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve hassas d\u00f6vme krank mili, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma taraf\u0131ndan \u00fcretilen \u00f6nemli mekanik kuvvetlere dayanacak \u015fekilde tasarlanm\u0131\u015ft\u0131r ve nominal hizmet \u00f6mr\u00fc 10 y\u0131l\u0131 a\u015fk\u0131nd\u0131r. 100.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-25\/16<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-25\/16<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-25\/16<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n25<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.60<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2500 \u00d7 1600 \u00d7 2700<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n4.50<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n200<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380 \/ 6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-25\/16, tescilli bir teknoloji kullanmaktad\u0131r. y\u00fcksek bas\u0131n\u00e7l\u0131 kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Y\u00fcksek mukavemetli cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015f geli\u015fmi\u015f PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu malzeme form\u00fclasyonu, 1,60 MPa de\u015farj bas\u0131nc\u0131nda kar\u015f\u0131la\u015f\u0131lan a\u015f\u0131r\u0131 bas\u0131n\u00e7 farklar\u0131 ve y\u00fcksek s\u0131cakl\u0131klar i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. Halkalar, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f kirlenmesi riskini tamamen ortadan kald\u0131r\u0131r. Petrokimya, ila\u00e7 ve \u00f6zel gaz uygulamalar\u0131nda y\u00fcksek bas\u0131n\u00e7l\u0131 azot kullan\u0131c\u0131lar\u0131 i\u00e7in bu, \u015fu avantajlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Y\u00fcksek bas\u0131n\u00e7ta \u00e7al\u0131\u015fan a\u015fa\u011f\u0131 ak\u0131\u015f petrol filtreleme sistemlerinin karma\u015f\u0131kl\u0131\u011f\u0131, maliyeti ve g\u00fcvenilirlik sorunlar\u0131 olmadan.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> Atmosferik giri\u015f ko\u015fullar\u0131ndan 1,60 MPa de\u015farj elde etmek i\u00e7in kesinlikle kritik \u00f6neme sahiptir ve bu da yakla\u015f\u0131k 16:1'lik genel bir bas\u0131n\u00e7 oran\u0131n\u0131 temsil eder. Bu a\u015f\u0131r\u0131 oran\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, LW-25\/16 her kademenin de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 160\u00b0C'nin alt\u0131nda s\u0131n\u0131rland\u0131r\u0131r ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131r\u0131r ve so\u011futma suyu ak\u0131\u015f\u0131, maksimum s\u00fcrekli y\u00fckte bile kademeler aras\u0131 s\u0131cakl\u0131klar\u0131 45\u00b0C'nin alt\u0131nda tutacak \u015fekilde tasarlanm\u0131\u015ft\u0131r. Bu termal y\u00f6netim, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131 \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 50% uzat\u0131r.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u00c7al\u0131\u015fma \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f A\u011f\u0131r Hizmet Tipi \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellerde kullan\u0131lan GG25'ten geli\u015ftirilmi\u015f) daha kal\u0131n duvar kesitleri ve g\u00fc\u00e7lendirilmi\u015f ta\u015f\u0131y\u0131c\u0131 kaideleri ile 1,60 MPa de\u015farj bas\u0131nc\u0131n\u0131n olu\u015fturdu\u011fu \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek mekanik y\u00fcklere dayanacak \u015fekilde tasarlanm\u0131\u015ft\u0131r. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu tasar\u0131m, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azaltarak do\u011fal birinci dereceden kuvvet iptali sa\u011flar. Bu mekanik avantaj, \u00f6zellikle tepe silindir kuvvetlerinin \u00f6nemli \u00f6l\u00e7\u00fcde y\u00fcksek oldu\u011fu y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in \u00f6nemlidir. D\u00f6vme \u00e7elik krank mili, ISO 1940 G2.5 standartlar\u0131na g\u00f6re dinamik olarak dengelenmi\u015ftir ve daha y\u00fcksek yatak y\u00fcklerini kar\u015f\u0131lamak i\u00e7in geni\u015fletilmi\u015f yatak yuvalar\u0131na sahiptir.<\/p>\n

4. End\u00fcstriyel Entegrasyon i\u00e7in Esnek Voltaj Yap\u0131land\u0131rmas\u0131<\/h3>\n

LW-25\/16, a\u015fa\u011f\u0131daki \u00f6zelliklerle birlikte sunulmaktad\u0131r: 200 kW tahrik motoru<\/strong> \u00dc\u00e7 farkl\u0131 voltaj konfig\u00fcrasyonunda: Al\u00e7ak gerilim da\u011f\u0131t\u0131m altyap\u0131s\u0131na sahip tesisler i\u00e7in 380V veya orta gerilim end\u00fcstriyel \u015febekelerine do\u011frudan entegrasyon i\u00e7in 6kV\/10kV. 380V se\u00e7ene\u011fi, orta gerilim altyap\u0131s\u0131n\u0131n bulunmad\u0131\u011f\u0131 daha k\u00fc\u00e7\u00fck kurulumlar veya yenileme projeleri i\u00e7in idealdir. 6kV ve 10kV se\u00e7enekleri, b\u00fcy\u00fck end\u00fcstriyel tesislerde d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere olan ihtiyac\u0131 ortadan kald\u0131rarak elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve genel enerji verimlili\u011fini art\u0131r\u0131r. T\u00fcm motor konfig\u00fcrasyonlar\u0131 IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur.<\/p>\n

\"LW-25\/16<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Boru Hatt\u0131 Takviyesi<\/h3>\n

Birden fazla tesisi veya b\u00fcy\u00fck fabrika alanlar\u0131n\u0131 kapsayan end\u00fcstriyel gaz da\u011f\u0131t\u0131m \u015febekelerinde LW-25\/16 \u015fu g\u00f6revi g\u00f6r\u00fcr: y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen takviye istasyonu<\/strong> Boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 a\u015fmak ve uzak t\u00fcketim noktalar\u0131nda yeterli bas\u0131nc\u0131 korumak i\u00e7in tasarlanm\u0131\u015ft\u0131r. 1,60 MPa de\u015farj bas\u0131nc\u0131, 5 km'yi a\u015fan mesafelerde da\u011f\u0131t\u0131m i\u00e7in yeterli y\u00fckseklik sa\u011flar ve bu da onu birden fazla proses \u00fcnitesine, depolama tank\u0131 \u00e7iftli\u011fine ve uzak y\u00fckleme istasyonlar\u0131na merkezi azot tedari\u011fi i\u00e7in ideal hale getirir. 25 m\u00b3\/dak kapasite, ayn\u0131 anda birden fazla azot t\u00fcketicisine sahip orta \u00f6l\u00e7ekli end\u00fcstriyel kompleksleri destekler. Ya\u011fs\u0131z tasar\u0131m, boru hatt\u0131 uygulamalar\u0131nda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlili\u011fi t\u00fcm da\u011f\u0131t\u0131m a\u011f\u0131na yay\u0131labilir ve potansiyel olarak t\u00fcm a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicilerini etkileyebilir.<\/p>\n

\"LW-25\/16<\/p>\n

Petrokimya Reakt\u00f6r\u00fcn\u00fcn \u0130nertle\u015ftirilmesi ve Kataliz\u00f6r Korunmas\u0131<\/h3>\n

Petrokimya reakt\u00f6rleri, katalitik krakerler ve hidroi\u015flem \u00fcniteleri y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen gerektirir. Reakt\u00f6r\u00fcn ba\u015flatma ve kapatma s\u0131ras\u0131nda inertle\u015ftirilmesi, bekleme s\u00fcreleri boyunca kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve acil bas\u0131n\u00e7 d\u00fc\u015f\u00fcrme i\u015flemleri.<\/strong>. O LW-25\/16 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r\u00fc<\/a> Reakt\u00f6r sistemi bas\u0131n\u00e7lar\u0131n\u0131n \u00fcstesinden gelmek ve azotu do\u011frudan proses kaplar\u0131na enjekte etmek i\u00e7in gereken 1,60 MPa bas\u0131nc\u0131 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m bu uygulamalarda kesinlikle zorunludur \u00e7\u00fcnk\u00fc ya\u011f kontaminasyonu pahal\u0131 kataliz\u00f6r yataklar\u0131n\u0131 zehirleyerek katalitik aktiviteyi kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli kataliz\u00f6r de\u011fi\u015fimi veya rejenerasyonunu gerektirir.<\/p>\n

Azot Gaz\u0131 Dolum ve T\u00fcp \u015earj \u0130stasyonlar\u0131<\/h3>\n

End\u00fcstriyel gaz dolum istasyonlar\u0131 ve t\u00fcp \u015farj tesisleri, standart gaz t\u00fcplerini (tipik olarak 15 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131) ve t\u00fcp r\u00f6morklar\u0131n\u0131 (20 MPa'ya kadar) doldurmak i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6rlerine ihtiya\u00e7 duyar. LW-25\/16'n\u0131n 1,60 MPa de\u015farj bas\u0131nc\u0131 do\u011frudan t\u00fcp doldurma bas\u0131nc\u0131na ula\u015fmasa da, bir alternatif g\u00f6revi g\u00f6r\u00fcr. ara g\u00fc\u00e7lendirici<\/strong> \u00c7ok kademeli s\u0131k\u0131\u015ft\u0131rma \u00fcnitelerinde, atmosferik veya d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kaynaklardan gelen nitrojeni, y\u00fcksek bas\u0131n\u00e7l\u0131 diyaframl\u0131 veya pistonlu kompres\u00f6rlerin emme bas\u0131nc\u0131na kadar s\u0131k\u0131\u015ft\u0131r\u0131r. Ya\u011fs\u0131z tasar\u0131m, y\u00fcksek bas\u0131n\u00e7 kademesine giren nitrojenin tamamen kirlenmemi\u015f olmas\u0131n\u0131 sa\u011flayarak, gaz safl\u0131\u011f\u0131n\u0131 tehlikeye atabilecek ve g\u00fcvenlik riskleri yaratabilecek y\u00fcksek bas\u0131n\u00e7l\u0131 silindirlerde ve t\u00fcp r\u00f6morklar\u0131nda ya\u011f birikmesini \u00f6nler.<\/p>\n

\"LW-25\/16<\/p>\n

G\u0131da ve \u0130\u00e7ecek Sekt\u00f6r\u00fcnde Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli g\u0131da ve i\u00e7ecek i\u015fleme tesisleri, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kullanmaktad\u0131r. \u00fcr\u00fcn da\u011f\u0131t\u0131m sistemleri, bas\u0131n\u00e7l\u0131 ambalajlama ve y\u00fcksek bas\u0131n\u00e7ta kontroll\u00fc atmosferde depolama<\/strong>LW-25\/16'n\u0131n 1,60 MPa de\u015farj bas\u0131nc\u0131, ara takviye gerektirmeden bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn tanklar\u0131na ve da\u011f\u0131t\u0131m sistemlerine do\u011frudan enjeksiyon i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikas\u0131, g\u0131da ile temas eden azot i\u00e7in FDA 21 CFR 173.310 ve AB Y\u00f6netmeli\u011fi 231\/2012'ye uygunlu\u011fu sa\u011flar. 25 m\u00b3\/dak kapasite, birden fazla da\u011f\u0131t\u0131m istasyonunun ayn\u0131 anda \u00e7al\u0131\u015ft\u0131\u011f\u0131 y\u00fcksek verimli \u00fcretim hatlar\u0131n\u0131 destekler.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-25\/16, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uygulamas\u0131, termal stres direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in \u00f6zel olarak se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, entegre so\u011futma ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, geni\u015fletilmi\u015f yatak milleri, ISO 1940 G2.5 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nY\u00fcksek Bas\u0131n\u00e7l\u0131 PTFE Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 200\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nG\u00fc\u00e7lendirilmi\u015f b\u00fcy\u00fck u\u00e7, ya\u011fla ya\u011flanm\u0131\u015f, hassas i\u015flenmi\u015f<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7 s\u0131n\u0131f\u0131, ASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek bas\u0131n\u00e7l\u0131 kanatl\u0131 boru, 32\u00b0C so\u011futma suyu i\u00e7in derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Karbon \u00c7elik<\/td>\nASTM A106 Gr.B, Schedule 80, 100% RT incelemesi yap\u0131ld\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygun olarak, y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in ek g\u00fcvenlik marjlar\u0131 ile. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131, hidrostatik testten sonra MAWP'nin 1,1 kat\u0131 bas\u0131n\u00e7ta 100% pn\u00f6matik testine tabi tutulur.<\/p>\n

\"LW-25\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-25\/16'n\u0131n kuru a\u011f\u0131rl\u0131\u011f\u0131 4,50 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 950 mm \u00fczerindedir. 1,60 MPa de\u015farj bas\u0131nc\u0131n\u0131n olu\u015fturdu\u011fu \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek mekanik kuvvetler nedeniyle, 9-12 tonluk takviyeli beton atalet blo\u011fu<\/strong> Gereklidir. Blok, y\u00fcksek dinamik y\u00fckleri kar\u015f\u0131layabilecek a\u011f\u0131r hizmet tipi titre\u015fim izolat\u00f6rleri (do\u011fal frekans 5\u20137 Hz) \u00fczerine monte edilmelidir. Temel tasar\u0131m\u0131, e\u015fde\u011fer kapasitedeki daha d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kompres\u00f6rlere g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek olan tepe silindir kuvvetlerini hesaba katmal\u0131d\u0131r. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 28 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7memelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 ara so\u011futucu ve son so\u011futucu, 1,60 MPa'daki \u00f6nemli s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 y\u00f6netmek i\u00e7in \u00f6zellikle etkili bir so\u011futma gerektirir. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 400 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 40 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in kritik), ask\u0131da kat\u0131 madde < 25 mg\/L ve toplam sertlik < 250 mg\/L (CaCO\u2083 olarak). T\u00fcm tesislerde, tutarl\u0131 su kalitesi sa\u011flamak ve y\u00fcksek bas\u0131n\u00e7l\u0131 \u0131s\u0131 e\u015fanj\u00f6r\u00fc borular\u0131nda kire\u00e7 olu\u015fumunu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
200 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
800 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
3.500 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
7.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,06 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-25\/16'n\u0131n ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 ve izlenecek y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Genellikle y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda 3.500-5.000 saatlik hizmet \u00f6mr\u00fcne ula\u015fan valf plakas\u0131 tertibatlar\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 hizmette genellikle yenileme gerektirmeden \u00f6nce 2.000-3.500 saatlik bir kullan\u0131m \u00f6mr\u00fcne ula\u015f\u0131r.<\/p>\n

\"LW-25\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-25\/16 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/EU Mod\u00fcl A (Kategori III)<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-25\/16 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve y\u00fcksek bas\u0131n\u00e7l\u0131 azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 azot sistemleri, bas\u0131n\u00e7 tahliye vanalar\u0131, patlama diskleri ve tahliye hatt\u0131nda otomatik izolasyon vanalar\u0131 dahil olmak \u00fczere ek g\u00fcvenlik \u00f6nlemleri gerektirir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rleri ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatlar\u0131 mekanik hasardan korunmal\u0131 ve a\u00e7\u0131k\u00e7a etiketlenmelidir.<\/p>\n<\/div>\n

\"LW-25\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-25\/16, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 8,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 1,60 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oranlar\u0131na s\u0131k\u0131\u015ft\u0131rmada inherent olan termodinamik zorluklar\u0131 yans\u0131t\u0131r, ancak y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7i kal\u0131r. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 8,5\u20139,5 kW\/m\u00b3\/dak t\u00fcketirken, y\u00fcksek bas\u0131n\u00e7l\u0131 diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z uygulamalar i\u00e7in se\u00e7ilir) 12 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-25\/16'n\u0131n daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 100.000\u2013240.000 kWh enerji tasarrufu<\/strong>Ortalama end\u00fcstriyel elektrik tarifesi 0,08 TL\/kWh oldu\u011funda, bu, y\u0131ll\u0131k 8.000 TL ile 19.200 TL aras\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, LW-25\/16 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ve a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tma ekipmanlar\u0131n\u0131n ortadan kald\u0131r\u0131lmas\u0131<\/strong> Marjinal enerji tasarruflar\u0131ndan ziyade.<\/p>\n

O y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, bu maliyeti daha da azalt\u0131r. Bu boyuttaki tipik bir ya\u011fl\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r, birle\u015ftirici filtreler, aktif karbon adsorberler, ya\u011f izleme cihazlar\u0131 ve periyodik ya\u011f de\u011fi\u015fimleri gerektirir; bunlar\u0131n t\u00fcm\u00fc y\u0131ll\u0131k i\u015fletme maliyetlerine 15.000-25.000 TL ekler. LW-25\/16'n\u0131n ya\u011fs\u0131z tasar\u0131m\u0131, bu masraflar\u0131 tamamen ortadan kald\u0131r\u0131rken, ayn\u0131 zamanda y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rlerde en yayg\u0131n ar\u0131za modu olan ya\u011f sistemi kirlenmesi ve bozulmas\u0131n\u0131 ortadan kald\u0131rarak g\u00fcvenilirli\u011fi de art\u0131r\u0131r.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-25\/16'y\u0131 belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n