{"id":568,"date":"2026-07-20T06:42:58","date_gmt":"2026-07-20T06:42:58","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=568"},"modified":"2026-08-13T07:51:57","modified_gmt":"2026-08-13T07:51:57","slug":"lw-16-5-13-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-16-5-13-nitrogen-compressor\/","title":{"rendered":"LW-16.5\/13 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Orta Ak\u0131\u015fl\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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LW-16.5\/13 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Orta Ak\u0131\u015fl\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,30 MPa de\u015farj bas\u0131nc\u0131nda 16,5 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-16.5\/13, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, kimyasal sentez ve y\u00fcksek bas\u0131n\u00e7 ile tavizsiz safl\u0131\u011f\u0131n bir araya geldi\u011fi \u00f6zel end\u00fcstriyel gaz da\u011f\u0131t\u0131m\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve en zorlu proses ortamlar\u0131nda 7\/24 \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-16.5\/13<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-16.5\/13 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde \u00f6zel bir ni\u015f i\u015fgal eden bu \u00fcr\u00fcn, orta ak\u0131\u015f kapasitesi ile y\u00fcksek bas\u0131n\u00e7l\u0131 de\u015farj gereksinimleri aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r. Nominal kapasitesi ile 16,5 m\u00b3\/dak<\/strong> ve y\u00fcksek bir de\u015farj bas\u0131nc\u0131 1,30 MPa<\/strong>Bu \u00fcnite, azotun geleneksel da\u011f\u0131t\u0131m hatlar\u0131na g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek bas\u0131n\u00e7larda verilmesi gereken proses uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n

LW-16.5\/13'\u00fc standart nitrojen kompres\u00f6rlerinden ay\u0131ran \u00f6zellik, elde edebilece\u011fi ba\u015far\u0131d\u0131r. 1,30 MPa de\u015farj bas\u0131nc\u0131<\/strong> S\u0131k\u0131\u015ft\u0131rma yolu boyunca tamamen ya\u011fs\u0131z bir b\u00fct\u00fcnl\u00fck korunurken, piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, y\u00fcksek bas\u0131n\u00e7 ve s\u0131cakl\u0131k ko\u015fullar\u0131 i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f y\u00fcksek performansl\u0131 kendinden ya\u011flamal\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu, nitrojen ak\u0131\u015f\u0131n\u0131n hidrokarbon kirlili\u011finden tamamen ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flayarak, y\u00fcksek performans elde edilmesini sa\u011flar. ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Sonraki a\u015famalarda herhangi bir ar\u0131tma ekipman\u0131na gerek kalmadan. Kimyasal sentez, y\u00fcksek bas\u0131n\u00e7l\u0131 reakt\u00f6r inertle\u015ftirme ve \u00f6zel gaz uygulamalar\u0131 i\u00e7in bu do\u011fal safl\u0131k tart\u0131\u015f\u0131lmazd\u0131r.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> 1,30 MPa'ya ula\u015fmak i\u00e7in gereken \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in termodinamik olarak elzem olan bir konfig\u00fcrasyon. Bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda optimum \u015fekilde da\u011f\u0131t\u0131l\u0131r ve kademeler aras\u0131 so\u011futucu, kademeler aras\u0131ndaki s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131r\u0131r. Bu kademeli yakla\u015f\u0131m, her kademenin \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutarak, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n boyutsal stabilitesini korur ve valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc uzat\u0131r. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve hassas dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-16.5\/13<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-16.5\/13<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-16.5\/13<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n16.5<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.30<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2675 \u00d7 1550 \u00d7 2520<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n160<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-16.5\/13 geli\u015fmi\u015f bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131, karbon elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu \u00f6zel form\u00fclasyon, 1,30 MPa de\u015farj i\u015flemiyle ili\u015fkili y\u00fcksek bas\u0131n\u00e7 ve s\u0131cakl\u0131klar i\u00e7in tasarlanm\u0131\u015ft\u0131r ve herhangi bir hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde eder. Halkalar 190\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131n\u0131 koruyarak, s\u00fcrekli y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma s\u0131ras\u0131nda bile g\u00fcvenilir s\u0131zd\u0131rmazl\u0131k performans\u0131 sa\u011flar. Kimyasal proses operat\u00f6rleri i\u00e7in bu, \u015funlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme i\u00e7in ek sermaye harcamas\u0131 veya bak\u0131m y\u00fck\u00fc olmadan.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> Bu y\u00f6ntem, atmosferik bas\u0131nca yak\u0131n giri\u015f ko\u015fullar\u0131ndan 1,30 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in yaln\u0131zca faydal\u0131 de\u011fil, ayn\u0131 zamanda elzemdir. Bas\u0131n\u00e7 oran\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6l\u00fcn\u00fcr ve kademeler aras\u0131ndaki s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131ran y\u00fcksek verimli bir borulu ara so\u011futucu kullan\u0131l\u0131r. Bu kademeli yakla\u015f\u0131m, her kademenin de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutarak, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131n\u0131n hizmet \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 50% uzat\u0131r. Ara so\u011futucu, ortam s\u0131cakl\u0131\u011f\u0131 de\u011fi\u015fimleri s\u0131ras\u0131nda g\u00fcvenlik marj\u0131 sa\u011flamak \u00fczere, kullan\u0131m amac\u0131na g\u00f6re a\u015f\u0131r\u0131 boyutland\u0131r\u0131lm\u0131\u015ft\u0131r.<\/p>\n

3. Kompakt Ama Sa\u011flam \u00c7er\u00e7eve Yap\u0131s\u0131<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131na sahip. Y\u00fcksek bas\u0131n\u00e7 kapasitesine ra\u011fmen, LW-16.5\/13 nispeten kompakt bir yap\u0131ya sahiptir. 2675 \u00d7 1550 \u00d7 2520 mm<\/strong> ve sadece bir a\u011f\u0131rl\u0131k 3,00 ton<\/strong>\u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi, titre\u015fim iletimini azaltan ve 5-6 tonluk m\u00fctevaz\u0131 bir betonarme atalet blo\u011fu \u00fczerine kurulumu m\u00fcmk\u00fcn k\u0131lan, do\u011fal olarak birinci dereceden kuvvet iptali sa\u011flar. Bu kompaktl\u0131k, \u00f6zellikle alan ve temel kapasitesinin s\u0131n\u0131rl\u0131 oldu\u011fu mevcut kimya tesislerinde ve proses tesislerinde sonradan yap\u0131lan kurulumlar i\u00e7in avantajl\u0131d\u0131r.<\/p>\n

4. Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-16.5\/13, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 160 kW, 380 V, 50 Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur. Standart d\u00fc\u015f\u00fck voltaj konfig\u00fcrasyonu, orta gerilim altyap\u0131s\u0131, d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rler veya \u00f6zel \u015falt cihazlar\u0131 gerektirmeden mevcut 380V end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur. Bu elektriksel basitlik, hem sermaye harcamalar\u0131n\u0131 hem de devreye alma karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 azaltarak, LW-16.5\/13'\u00fc \u015fi\u015felenmi\u015f y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen veya hidrolik gaz g\u00fc\u00e7lendiricilerden s\u00fcrekli yerinde s\u0131k\u0131\u015ft\u0131rmaya ge\u00e7i\u015f yapan tesisler i\u00e7in cazip bir y\u00fckseltme yolu haline getirir.<\/p>\n

\"LW-16.5\/13<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kimyasal Sentez ve Reakt\u00f6r\u00fcn \u0130nertle\u015ftirilmesi<\/h3>\n

Kimyasal \u00fcretim tesislerinde LW-16.5\/13, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve acil azot enjeksiyonu<\/strong> Y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na. 1,30 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, \u00e7o\u011fu parti reakt\u00f6r\u00fcn\u00fcn, otoklav\u0131n ve y\u00fcksek bas\u0131n\u00e7l\u0131 sentez d\u00f6ng\u00fcs\u00fcn\u00fcn i\u00e7 bas\u0131nc\u0131n\u0131 a\u015fmak i\u00e7in yeterlidir ve ara takviyeye gerek kalmadan do\u011frudan azot enjeksiyonuna olanak tan\u0131r. Ya\u011fs\u0131z tasar\u0131m, kimyasal sentezde kesinlikle kritiktir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kontaminasyonu de\u011ferli metal kataliz\u00f6rleri zehirleyebilir, istenmeyen yan reaksiyonlar\u0131 ba\u015flatabilir veya ince kimya ve ila\u00e7 \u00fcretiminde \u00fcr\u00fcn safl\u0131\u011f\u0131n\u0131 tehlikeye atabilir.<\/p>\n

\"LW-16.5\/13<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviyesi<\/h3>\n

Atmosfere yak\u0131n bas\u0131n\u00e7ta y\u00fcksek safl\u0131kta azot \u00fcreten VPSA azot jenerat\u00f6rleri i\u00e7in, LW-16.5\/13 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, zorlu proses t\u00fcketicilerine y\u00fcksek bas\u0131n\u00e7 da\u011f\u0131t\u0131m\u0131 i\u00e7in 1,30 MPa'ya kadar s\u0131k\u0131\u015ft\u0131r\u0131r. 16,5 m\u00b3\/dak kapasite, kimya tesislerine, \u00f6zel gaz tesislerine ve y\u00fcksek bas\u0131n\u00e7l\u0131 \u00f6rt\u00fcleme uygulamalar\u0131na hizmet veren orta \u00f6l\u00e7ekli VPSA kurulumlar\u0131 i\u00e7in olduk\u00e7a uygundur. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, karbon molek\u00fcler ele\u011fi hidrokarbon zehirlenmesinden koruyarak adsorban \u00f6mr\u00fcn\u00fc uzat\u0131r ve azot safl\u0131\u011f\u0131n\u0131 korur.<\/p>\n

Petrol ve Do\u011falgaz Boru Hatlar\u0131n\u0131n Temizlenmesi ve Bas\u0131n\u00e7 Testi<\/h3>\n

Petrol ve do\u011falgaz boru hatlar\u0131n\u0131n yap\u0131m\u0131 ve bak\u0131m\u0131nda nitrojen \u015fu ama\u00e7larla kullan\u0131l\u0131r: boru hatt\u0131 temizli\u011fi, hidrostatik test yer de\u011fi\u015ftirmesi ve kurutulmu\u015f inert gaz paketleme<\/strong> Devreye al\u0131nmadan \u00f6nce. LW-16.5\/13'\u00fcn 1,30 MPa de\u015farj bas\u0131nc\u0131, orta \u00e7apl\u0131 boru hatlar\u0131n\u0131n (24 in\u00e7 nominal \u00e7apa kadar) temizlenmesi ve 10 MPa'ya kadar bas\u0131n\u00e7larda \u00e7al\u0131\u015fan boru hatlar\u0131nda hidrotest yer de\u011fi\u015ftirmesi i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, boru hatt\u0131 i\u00e7lerinin hidrokarbon kirlenmesini \u00f6nler; bu da, eser miktardaki ya\u011f kal\u0131nt\u0131lar\u0131n\u0131n bile gaz kalite \u00f6l\u00e7\u00fcm cihazlar\u0131n\u0131, kompres\u00f6r istasyonlar\u0131n\u0131 ve son kullan\u0131c\u0131 ekipmanlar\u0131n\u0131 kirletebilece\u011fi gaz iletim boru hatlar\u0131 i\u00e7in \u00e7ok \u00f6nemlidir.<\/p>\n

\"LW-16.5\/13<\/p>\n

\u00d6zel Gaz ve T\u00fcp Dolum \u0130\u015flemleri<\/h3>\n

\u00d6zel gaz tesisleri ve end\u00fcstriyel gaz da\u011f\u0131t\u0131mc\u0131lar\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen gaz\u0131na ihtiya\u00e7 duyarlar. T\u00fcp doldurma, demet y\u00fckleme ve gaz kar\u0131\u015f\u0131m\u0131 haz\u0131rlama<\/strong>LW-16.5\/13'\u00fcn 1,30 MPa de\u015farj bas\u0131nc\u0131, \u00e7ok kademeli bir gaz g\u00fc\u00e7lendirici veya kompres\u00f6r kademesi arac\u0131l\u0131\u011f\u0131yla y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen t\u00fcplerini (tipik olarak 15 MPa \u00e7al\u0131\u015fma bas\u0131nc\u0131) doldurmak i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikas\u0131, doldurulmu\u015f t\u00fcplerin ek safla\u015ft\u0131rma ad\u0131mlar\u0131na gerek kalmadan analitik s\u0131n\u0131f, ultra y\u00fcksek safl\u0131kta ve ara\u015ft\u0131rma s\u0131n\u0131f\u0131 nitrojenin safl\u0131k \u00f6zelliklerini kar\u015f\u0131lamas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-16.5\/13, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, y\u00fcksek s\u0131cakl\u0131k direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Karbon-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 190\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yayl\u0131, y\u00fcksek bas\u0131n\u00e7 dayan\u0131ml\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in uygundur.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Karbon \u00c7elik<\/td>\nASTM A106 B S\u0131n\u0131f\u0131, 1,5 kat tasar\u0131m bas\u0131nc\u0131na dayan\u0131kl\u0131.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-16.5\/13<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Mekansal Gereksinimler<\/h3>\n

LW-16.5\/13'\u00fcn kuru a\u011f\u0131rl\u0131\u011f\u0131 3,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 800 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 m\u00fckemmel kuvvet dengesi sa\u011flayarak, kurulumun kolay olmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar. 5-6 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fim iletimini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 8\u201312 Hz) \u00fczerine monte edilmelidir. Gerekli bo\u015fluklar: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,5 m. Kompakt ayak izi, LW-16.5\/13'\u00fc s\u0131n\u0131rl\u0131 zemin alan\u0131na sahip mevcut makine dairelerine kurulum i\u00e7in uygun hale getirir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 18 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine ve ara so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma devrelerinde kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015fl\u0131 filtrasyonlu kompakt kapal\u0131 devre so\u011futma kulesi \u00f6nerilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-16.5\/13'\u00fcn ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. A\u015f\u0131nmas\u0131 gereken tek sarf malzemesi \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu halkalar, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik kullan\u0131m \u00f6mr\u00fcne ula\u015f\u0131r. 1,30 MPa de\u015farj bas\u0131nc\u0131nda, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fmaya k\u0131yasla halka a\u015f\u0131nma oranlar\u0131 biraz daha y\u00fcksektir ve optimum g\u00fcvenilirlik i\u00e7in 4.000 saatlik de\u011fi\u015ftirme aral\u0131\u011f\u0131na uyulmas\u0131n\u0131 \u00f6neririz.<\/p>\n

\"LW-16.5\/13<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-16.5\/13 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlara ve d\u00fczenleyici \u00e7er\u00e7evelere uygun olarak tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 1,30 MPa de\u015farj bas\u0131nc\u0131nda, h\u0131zl\u0131 azot sal\u0131n\u0131m\u0131 ve oksijen yer de\u011fi\u015ftirmesi riski \u00f6nemli \u00f6l\u00e7\u00fcde artar. T\u00fcm LW-16.5\/13 tesislerinde, kompres\u00f6r odas\u0131nda ve t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 azot borular\u0131, ASME B31.3 Proses Borulama standartlar\u0131na uygun olarak tasarlanmal\u0131, imal edilmeli ve denetlenmelidir. Y\u00fcksek bas\u0131n\u00e7l\u0131 azot sistemlerinde \u00e7al\u0131\u015fan t\u00fcm personel, bas\u0131n\u00e7 g\u00fcvenli\u011fi ve bo\u011fulma tehlikeleri konusunda e\u011fitilmelidir.<\/p>\n<\/div>\n

\"LW-16.5\/13<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-16.5\/13, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 9,70 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 1,30 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7, atmosferik bas\u0131nca yak\u0131n giri\u015f ko\u015fullar\u0131ndan 1,30 MPa'ya ula\u015fmak i\u00e7in gereken y\u00fcksek bas\u0131n\u00e7 oran\u0131yla ili\u015fkili termodinamik dezavantaj\u0131 yans\u0131t\u0131r. D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kompres\u00f6rlerden daha y\u00fcksek olmas\u0131na ra\u011fmen, bu verimlilik y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7idir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 10,5\u201312,0 kW\/m\u00b3\/dak t\u00fcketir ve hidrolik gaz g\u00fc\u00e7lendiriciler (genellikle y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen i\u00e7in kullan\u0131l\u0131r) 15 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-16.5\/13'\u00fcn daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 66.000\u2013132.000 kWh enerji tasarrufu<\/strong>$0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k do\u011frudan elektrik maliyetinde $5.280\u2013$10.560 tutar\u0131nda bir azalma anlam\u0131na gelir. Bununla birlikte, LW-16.5\/13'\u00fcn temel ekonomik gerek\u00e7esi genellikle \u015funlardan kaynaklan\u0131r: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve sonraki a\u015fama ar\u0131tma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Marjinal enerji tasarrufundan ziyade. y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> Ya\u011fla ya\u011flanan ve kapsaml\u0131 ar\u0131tma gerektiren alternatiflere k\u0131yasla, 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 25-35% azalmaktad\u0131r.<\/p>\n

Ya\u011fs\u0131z tasar\u0131m, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131n\u0131n enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Tipik bir ya\u011fla ya\u011flanan y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6r, kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n %4-61'ini t\u00fcketen \u00e7ok kademeli birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. LW-16.5\/13'\u00fcn do\u011fal olarak ya\u011fs\u0131z sertifikas\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak sistem verimlili\u011fini art\u0131r\u0131r ve elektrik altyap\u0131s\u0131 gereksinimlerini azalt\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-16.5\/13'\u00fc belirli proses gereksinimlerine, saha ko\u015fullar\u0131na ve entegrasyon k\u0131s\u0131tlamalar\u0131na uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n