{"id":567,"date":"2026-07-20T06:34:07","date_gmt":"2026-07-20T06:34:07","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=567"},"modified":"2026-08-13T08:03:59","modified_gmt":"2026-08-13T08:03:59","slug":"lw-18-12-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-18-12-nitrogen-compressor\/","title":{"rendered":"LW-18\/12 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Orta Ak\u0131\u015fl\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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LW-18\/12 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Orta Ak\u0131\u015fl\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,20 MPa de\u015farj bas\u0131nc\u0131nda 18 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-18\/12, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, kimyasal sentez ve y\u00fcksek bas\u0131n\u00e7 ile tavizsiz safl\u0131\u011f\u0131n bir araya geldi\u011fi \u00f6zel end\u00fcstriyel gaz da\u011f\u0131t\u0131m\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve en zorlu ortamlarda 7\/24 \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-18\/12<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-18\/12 nitrojen kompres\u00f6r\u00fc<\/strong> Y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n mutlak ak\u0131\u015f hacminden daha \u00f6nemli oldu\u011fu uygulamalar i\u00e7in tasarlanm\u0131\u015f olan bu \u00fcr\u00fcn, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde \u00f6zel bir ni\u015f olu\u015fturmaktad\u0131r. Nominal kapasitesi ile 18 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 1,20 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, standart orta bas\u0131n\u00e7l\u0131 nitrojen g\u00fc\u00e7lendiriciler ile \u00e7ok kademeli \u00f6zel gaz kompres\u00f6rlerinin ultra y\u00fcksek bas\u0131n\u00e7 alan\u0131 aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r.<\/p>\n

LW-18\/12'yi geleneksel y\u00fcksek bas\u0131n\u00e7l\u0131 alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131lm\u0131\u015ft\u0131r. Bu tasar\u0131m felsefesi, azot \u00fcr\u00fcn ak\u0131\u015f\u0131nda hidrokarbon kirlenmesi olas\u0131l\u0131\u011f\u0131n\u0131 ortadan kald\u0131rarak, \u00fcniteyi ek ar\u0131tma a\u015famalar\u0131na gerek kalmadan y\u00fcksek safl\u0131kta kimyasal sentez, farmas\u00f6tik s\u0131n\u0131f azot enjeksiyonu ve elektronik s\u0131n\u0131f\u0131 proses gaz\u0131 temini i\u00e7in hemen uygun hale getirir. Ya\u011fs\u0131z sertifikasyon, \u00f6zellikle 1,20 MPa'da kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc y\u00fcksek bas\u0131n\u00e7ta ya\u011f kirlenmesinin giderilmesi katlanarak daha zor ve pahal\u0131 hale gelir.<\/p>\n

Onun iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Konfig\u00fcrasyon, 1,20 MPa de\u015farj\u0131n gerektirdi\u011fi y\u00fcksek bas\u0131n\u00e7 oran\u0131 i\u00e7in termodinamik olarak optimize edilmi\u015ftir. A\u015famalar aras\u0131 so\u011futmal\u0131 kademeli s\u0131k\u0131\u015ft\u0131rma, her bir silindirin de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda tutarak PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur ve valfin kullan\u0131m \u00f6mr\u00fcn\u00fc uzat\u0131r. Sa\u011flam yap\u0131\u20142632 \u00d7 1550 \u00d7 2332 mm<\/strong> Ve 3,00 ton<\/strong>\u2014LW serisinin karakteristik \u00f6zelli\u011fi olan kompakt boyutunu korurken y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131n\u0131 s\u00fcrd\u00fcrmek i\u00e7in gereken a\u011f\u0131r m\u00fchendislik \u00e7al\u0131\u015fmalar\u0131n\u0131 yans\u0131t\u0131r.<\/p>\n

\"LW-18\/12<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-18\/12<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-18\/12<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n18<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.20<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2632 \u00d7 1550 \u00d7 2332<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n3.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n160<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-18\/12 \u00f6zel bir sistem kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131, bronz par\u00e7ac\u0131klar\u0131 ve molibden dis\u00fclf\u00fcr ile g\u00fc\u00e7lendirilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f form\u00fclasyon, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde eder ve 1,20 MPa de\u015farj bas\u0131nc\u0131yla ili\u015fkili y\u00fcksek s\u0131cakl\u0131klarda bile ya\u011f buhar\u0131 ta\u015f\u0131nma riskini tamamen ortadan kald\u0131r\u0131r. Kimyasal sentez ve ila\u00e7 \u00fcretiminde \u00e7al\u0131\u015fan operat\u00f6rler i\u00e7in bu, \u00f6nemli avantajlar sa\u011flar. yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Bu bas\u0131n\u00e7 seviyesinde aksi takdirde zorunlu olacak y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011f giderme sistemlerinin sermaye maliyeti, enerji kayb\u0131 veya bak\u0131m y\u00fck\u00fc olmadan.<\/p>\n

2. A\u015f\u0131r\u0131 Bas\u0131n\u00e7 Oranlar\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-18\/12'nin termodinamik yap\u0131s\u0131, tipik nitrojen giri\u015f ko\u015fullar\u0131ndan (0,05\u20130,10 MPa) 1,20 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in kritik \u00f6neme sahiptir. Kompres\u00f6r, a\u015f\u0131r\u0131 bas\u0131n\u00e7 oran\u0131n\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ile y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, her kademenin de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 160\u00b0C'nin alt\u0131nda s\u0131n\u0131rland\u0131r\u0131r. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 50% uzat\u0131r. Kademeli yakla\u015f\u0131m ayr\u0131ca hacimsel verimlili\u011fi de art\u0131rarak, t\u00fcketilen g\u00fc\u00e7 birimi ba\u015f\u0131na daha fazla nitrojen sa\u011flar.<\/p>\n

3. G\u00fc\u00e7lendirilmi\u015f Y\u00fcksek Bas\u0131n\u00e7 Silindiri Yap\u0131s\u0131<\/h3>\n

LW-18\/12'nin y\u00fcksek bas\u0131n\u00e7 silindiri \u015funlardan yap\u0131lm\u0131\u015ft\u0131r: GG30 gri d\u00f6kme demir<\/strong> Standart bas\u0131n\u00e7l\u0131 modellere k\u0131yasla daha kal\u0131n duvar kesitleri ve g\u00fc\u00e7lendirilmi\u015f silindir kapa\u011f\u0131 c\u0131vatalar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. Silindir kapa\u011f\u0131, 1,20 MPa'da s\u0131z\u0131nt\u0131y\u0131 \u00f6nlemek i\u00e7in paslanmaz \u00e7elik ate\u015fleme halkalar\u0131na sahip \u00e7ok katmanl\u0131 bir conta sistemine sahiptir. Valf kafes tertibatlar\u0131 \u015funlardan \u00fcretilmi\u015ftir: SS316L d\u00f6vme \u00e7ubuk sto\u011fu<\/strong> D\u00f6k\u00fcm yerine, y\u00fcksek d\u00f6ng\u00fcl\u00fc bas\u0131n\u00e7 y\u00fcklemesi alt\u0131nda felaketle sonu\u00e7lanabilecek ar\u0131zalara yol a\u00e7abilecek g\u00f6zeneklilik risklerini ortadan kald\u0131r\u0131r. T\u00fcm y\u00fcksek bas\u0131n\u00e7l\u0131 bile\u015fenler, montajdan \u00f6nce y\u00fczey alt\u0131 kusurlar\u0131n\u0131 tespit etmek i\u00e7in 100% manyetik par\u00e7ac\u0131k muayenesi (MT) ve ultrasonik test (UT) i\u015flemine tabi tutulur.<\/p>\n

4. Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-18\/12, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 160 kW, 380 V, 50 Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e g\u00f6re derecelendirilmi\u015ftir. Standart d\u00fc\u015f\u00fck voltaj konfig\u00fcrasyonu, orta gerilim altyap\u0131s\u0131 gerektirmeden mevcut 380V end\u00fcstriyel da\u011f\u0131t\u0131m panellerine do\u011frudan entegre olur; bu da bu modeli 6kV veya 10kV bara sistemlerine sahip olmayan tesisler i\u00e7in eri\u015filebilir k\u0131lar. 160 kW g\u00fc\u00e7 de\u011feri, 18 m\u00b3\/dak ak\u0131\u015f ve 1,20 MPa bas\u0131n\u00e7 i\u00e7in optimize edilmi\u015ftir ve orta ak\u0131\u015fl\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalar i\u00e7in sermaye maliyeti ve i\u015fletme verimlili\u011fi aras\u0131nda uygun bir denge sa\u011flar.<\/p>\n

\"LW-18\/12<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kimyasal Sentez ve Reakt\u00f6r\u00fcn \u0130nertle\u015ftirilmesi<\/h3>\n

Kimyasal \u00fcretim tesislerinde LW-18\/12, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131 ve acil azot enjeksiyonu<\/strong> Y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses kaplar\u0131na. 1,20 MPa de\u015farj bas\u0131nc\u0131, tipik kimyasal reakt\u00f6rlerin ve dam\u0131tma kolonlar\u0131n\u0131n \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131 a\u015fmak i\u00e7in yeterlidir ve ara bas\u0131n\u00e7 y\u00fckseltmesi olmadan do\u011frudan azot enjeksiyonuna olanak tan\u0131r. Ya\u011fs\u0131z tasar\u0131m, kimyasal sentezde kesinlikle kritiktir \u00e7\u00fcnk\u00fc eser miktardaki ya\u011f kirlili\u011fi bile de\u011ferli metal kataliz\u00f6rleri zehirleyebilir, istenmeyen yan reaksiyonlar\u0131 ba\u015flatabilir veya y\u00fcksek safl\u0131ktaki \u00fcr\u00fcn ak\u0131\u015flar\u0131n\u0131 kirletebilir. 18 m\u00b3\/dak kapasite, orta \u00f6l\u00e7ekli bir kimya tesisinde paralel olarak \u00e7al\u0131\u015fan birden fazla reakt\u00f6r sistemini destekler.<\/p>\n

\"LW-18\/12<\/p>\n

Farmas\u00f6tik Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

\u0130la\u00e7 \u00fcretim tesisleri y\u00fcksek safl\u0131kta nitrojene ihtiya\u00e7 duyar. steril kab\u0131n etkisiz hale getirilmesi, liyofilizasyon (dondurarak kurutma) odas\u0131n\u0131n bas\u0131n\u00e7land\u0131r\u0131lmas\u0131 ve aseptik dolum hatt\u0131n\u0131n temizlenmesi<\/strong>. O LW-18\/12 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen kompres\u00f6r\u00fc<\/a> ISO 8573-1 S\u0131n\u0131f 0 ya\u011fs\u0131z sertifikas\u0131n\u0131 korurken, liyofilizasyon odas\u0131 \u00e7al\u0131\u015fmas\u0131 i\u00e7in gereken 1,20 MPa bas\u0131nc\u0131 sa\u011flar. 18 m\u00b3\/dak kapasitesi, orta \u00f6l\u00e7ekli bir ila\u00e7 tesisinde birden fazla liyofilizat\u00f6re, steril saklama tank\u0131na ve dolum hatt\u0131na ayn\u0131 anda s\u0131v\u0131 sa\u011flayabilir. Ya\u011fs\u0131z tasar\u0131m, FDA d\u00fczenleyici i\u015flemine veya parti reddine yol a\u00e7abilecek \u00fcr\u00fcn kontaminasyonu riskini ortadan kald\u0131r\u0131r.<\/p>\n

Elektronik Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Gaz\u0131 Beslemesi<\/h3>\n

Yar\u0131 iletken \u00fcretiminde ve d\u00fcz panel ekran imalat\u0131nda nitrojen \u015fu ama\u00e7la kullan\u0131l\u0131r: Y\u00fcksek bas\u0131n\u00e7l\u0131 gofret ta\u015f\u0131ma, hazne temizleme ve kimyasal buhar biriktirme (CVD) proses deste\u011fi<\/strong>LW-18\/12'nin 1,20 MPa de\u015farj bas\u0131nc\u0131, y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses aletlerine y\u00fcksek safl\u0131kta nitrojen da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterlidir. Ya\u011fs\u0131z sertifikasyon, elektronik \u00fcretiminde vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc ppm alt\u0131 ya\u011f kontaminasyonu bile gofret kusurlar\u0131na, cihaz veriminin azalmas\u0131na ve hassas optik kaplamalar\u0131n performans\u0131n\u0131n tehlikeye at\u0131lmas\u0131na neden olabilir. 18 m\u00b3\/dak kapasite, temiz oda b\u00f6lmesinde bir dizi proses aletini destekler.<\/p>\n

\"LW-18\/12<\/p>\n

Azot T\u00fcp\u00fc Dolumu ve Gaz Da\u011f\u0131t\u0131m\u0131<\/h3>\n

End\u00fcstriyel gaz da\u011f\u0131t\u0131mc\u0131lar\u0131 ve t\u00fcp dolum istasyonlar\u0131, s\u0131v\u0131 azot buharla\u015ft\u0131r\u0131c\u0131lar\u0131 veya membran jenerat\u00f6rleri gibi daha d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kaynaklardan standart end\u00fcstriyel gaz t\u00fcplerini (tipik olarak 20\u00b0C'de 15 MPa) doldurmak i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 azot kompres\u00f6rlerine ihtiya\u00e7 duyar. LW-18\/12 bu ama\u00e7la kullan\u0131l\u0131r. birinci a\u015fama g\u00fc\u00e7lendirici<\/strong> \u00c7ok a\u015famal\u0131 bir dolum sisteminde, nitrojen 0,10 MPa'dan 1,20 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r ve ard\u0131ndan silindir bas\u0131nc\u0131na kadar y\u00fcksek bas\u0131n\u00e7la s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r. Ya\u011fs\u0131z tasar\u0131m, doldurulmu\u015f silindirlerin t\u0131bbi, g\u0131da s\u0131n\u0131f\u0131 ve elektronik s\u0131n\u0131f\u0131 nitrojen pazarlar\u0131n\u0131n safl\u0131k \u00f6zelliklerini kar\u015f\u0131lamas\u0131n\u0131 sa\u011flar ve ya\u011f kontaminasyonu nedeniyle silindirin bo\u015falt\u0131lmas\u0131 ve yeniden temizlenmesini gerektirmez.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-18\/12, y\u00fcksek bas\u0131n\u00e7l\u0131 azot uygulamas\u0131, korozyon direnci ve zorlu ko\u015fullar alt\u0131nda uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in \u00f6zel olarak se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu (LP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, standart duvar kal\u0131nl\u0131\u011f\u0131<\/td>\n<\/tr>\n
Silindir Blo\u011fu (HP)<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, g\u00fc\u00e7lendirilmi\u015f duvar, daha kal\u0131n ba\u015fl\u0131k<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz-MoS\u2082 Kompoziti<\/td>\nKendinden ya\u011flamal\u0131, 180\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Kafesleri (HP)<\/td>\nSS316L D\u00f6vme \u00c7ubuk<\/td>\n100% MT\/UT ile incelendi, s\u0131f\u0131r g\u00f6zeneklilik tolerans\u0131.<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316L, e\u015fmerkezli halka yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in uygundur.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Contalar<\/td>\nSpiral Sar\u0131ml\u0131 SS316\/Grafit<\/td>\nASME B16.20 standard\u0131na uygun ate\u015f halkalar\u0131.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Y\u00fcksek bas\u0131n\u00e7l\u0131 bile\u015fenler, s\u0131f\u0131r hata tolerans\u0131 sa\u011flamak i\u00e7in ek olarak manyetik par\u00e7ac\u0131k muayenesi (MT) ve ultrasonik test (UT) i\u015flemine tabi tutulur.<\/p>\n

\"LW-18\/12<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-18\/12'nin kuru a\u011f\u0131rl\u0131\u011f\u0131 3,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 800 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131, do\u011fal bir kuvvet dengesi sa\u011flayarak, kurulumun kolay olmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar. 5-6 tonluk takviyeli betonarme temel<\/strong>Ped, analitik cihazlar veya hassas \u00fcretim aletleri gibi hassas biti\u015fik ekipmanlara titre\u015fim iletimini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 8\u201312 Hz) \u00fczerine monte edilmelidir. Minimum bo\u015fluk gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,2 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,0 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,5 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 22 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futuculardaki SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, y\u00fcksek bas\u0131n\u00e7l\u0131 \u0131s\u0131 e\u015fanj\u00f6rlerinde kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-18\/12'nin ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde basitle\u015ftirir. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu vanalar, genellikle 1,20 MPa bas\u0131n\u00e7ta temiz nitrojen ko\u015fullar\u0131nda 3.500-5.500 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Y\u00fcksek bas\u0131n\u00e7l\u0131 vana tertibatlar\u0131, vana plakalar\u0131 ve yaylar \u00fczerindeki artan mekanik gerilim nedeniyle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere g\u00f6re daha s\u0131k kontrol gerektirir.<\/p>\n

\"LW-18\/12<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-18\/12 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. 1,20 MPa de\u015farj bas\u0131nc\u0131nda, LW-18\/12 s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f gazda \u00f6nemli miktarda potansiyel enerji depolar ve herhangi bir s\u0131z\u0131nt\u0131, kapal\u0131 alanlarda oksijeni h\u0131zla yerinden edebilir. T\u00fcm kurulumlarda, kompres\u00f6r odas\u0131nda ve y\u00fcksek bas\u0131n\u00e7l\u0131 azotun da\u011f\u0131t\u0131ld\u0131\u011f\u0131 t\u00fcm a\u015fa\u011f\u0131 ak\u0131\u015f alanlar\u0131nda s\u00fcrekli oksijen eksikli\u011fi izlemesi yap\u0131lmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146'ya g\u00f6re ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kompres\u00f6r\u00fcn a\u015fa\u011f\u0131 ak\u0131\u015f\u0131na y\u00fcksek bas\u0131n\u00e7 tahliye vanalar\u0131 tak\u0131lmal\u0131 ve ASME BPVC B\u00f6l\u00fcm VIII'e g\u00f6re boyutland\u0131r\u0131lmal\u0131d\u0131r. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rleri ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir.<\/p>\n<\/div>\n

\"LW-18\/12<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-18\/12, bir ba\u015far\u0131ya imza at\u0131yor. Yakla\u015f\u0131k 8,89 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 1,20 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu \u00f6zg\u00fcl g\u00fc\u00e7, y\u00fcksek bas\u0131n\u00e7 oranlar\u0131yla ili\u015fkili termodinamik dezavantaj nedeniyle daha d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere g\u00f6re daha y\u00fcksektir, ancak y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7i kalmaktad\u0131r. Kar\u015f\u0131la\u015ft\u0131rma yapmak gerekirse, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 9,5\u201310,5 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in se\u00e7ilir) 12 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-18\/12'nin daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 72.000\u2013144.000 kWh enerji tasarrufu<\/strong>Ortalama end\u00fcstriyel elektrik tarifesi 0,08 TL\/kWh oldu\u011funda, bu, y\u0131ll\u0131k do\u011frudan i\u015fletme maliyetlerinde 5.760 TL ile 11.520 TL aras\u0131nda bir azalma anlam\u0131na gelir. Bununla birlikte, LW-18\/12 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ortadan kald\u0131r\u0131lmas\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 petrol \u00e7\u0131karma ekipmanlar\u0131ndan ka\u00e7\u0131n\u0131lmas\u0131<\/strong> Marjinal enerji tasarruflar\u0131ndan ziyade.<\/p>\n

1,20 MPa'da, a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f giderme ekipman\u0131n\u0131n maliyeti ve karma\u015f\u0131kl\u0131\u011f\u0131 \u00e7ok y\u00fcksek seviyelere ula\u015f\u0131r. Bu bas\u0131n\u00e7ta tipik bir ya\u011fla ya\u011flanan kompres\u00f6r, \u00e7ok a\u015famal\u0131 birle\u015ftirici filtrasyon, aktif karbon adsorpsiyonu ve s\u00fcrekli ya\u011f izleme cihaz\u0131 gerektirir; bu da kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n %5-81'ini t\u00fcketir ve y\u0131ll\u0131k 8.000-15.000 TL bak\u0131m gideri gerektirir. LW-18\/12'nin ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc ve bak\u0131m y\u00fck\u00fcn\u00fc tamamen ortadan kald\u0131rarak, Y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rmas\u0131 i\u00e7in toplam sahip olma maliyeti \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fckt\u00fcr.<\/a>.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-18\/12'yi belirli y\u00fcksek bas\u0131n\u00e7 uygulamas\u0131 gereksinimlerine, saha ko\u015fullar\u0131na ve entegrasyon k\u0131s\u0131tlamalar\u0131na uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n