{"id":566,"date":"2026-07-20T06:30:26","date_gmt":"2026-07-20T06:30:26","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=566"},"modified":"2026-09-02T15:55:25","modified_gmt":"2026-09-02T15:55:25","slug":"lw-42-10-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-42-10-nitrogen-compressor\/","title":{"rendered":"LW-42\/10 Azot Kompres\u00f6r\u00fc \u2013 1,00 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
\n

<\/p>\n

\n

LW-42\/10 Azot Kompres\u00f6r\u00fc \u2013 1,00 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,00 MPa de\u015farj bas\u0131nc\u0131nda 42 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-42\/10, y\u00fcksek bas\u0131n\u00e7l\u0131 kriyojenik hava ayr\u0131\u015ft\u0131rma, zorlu VPSA azot takviyesi ve kritik petrokimya boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-42\/10<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-42\/10 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde, hem \u00f6nemli ak\u0131\u015f h\u0131z\u0131n\u0131n hem de y\u00fcksek \u00e7\u0131k\u0131\u015f bas\u0131nc\u0131n\u0131n vazge\u00e7ilmez gereksinimler oldu\u011fu end\u00fcstriyel uygulamalar i\u00e7in tasarlanm\u0131\u015f, \u00f6zel bir y\u00fcksek bas\u0131n\u00e7 \u00e7\u00f6z\u00fcm\u00fcn\u00fc temsil eder. Nominal kapasitesi ile 42 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 1,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, y\u00fcksek ak\u0131\u015fl\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 azot s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n kesi\u015fti\u011fi noktada benzersiz bir konumda yer almaktad\u0131r.<\/p>\n

LW-42\/10'u geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131lm\u0131\u015ft\u0131r. Bu geli\u015fmi\u015f s\u0131zd\u0131rmazl\u0131k elemanlar\u0131, herhangi bir hidrokarbon ya\u011flay\u0131c\u0131 kullanmadan \u00e7al\u0131\u015farak, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Bu sayede, g\u0131da i\u015fleme, ila\u00e7 \u00fcretimi, yar\u0131 iletken \u00fcretimi ve petrokimya uygulamalar\u0131nda aksi takdirde zorunlu olacak olan sonradan eklenen ya\u011f giderme filtrasyon sistemlerine olan ihtiya\u00e7 ortadan kalkar.<\/p>\n

Kompres\u00f6r mimarisi \u015fu \u015fekildedir: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> 1,00 MPa de\u015farj bas\u0131nc\u0131n\u0131n termodinamik gereksinimlerini y\u00f6netmek i\u00e7in gerekli olan bir konfig\u00fcrasyon. D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 silindir aras\u0131ndaki bas\u0131n\u00e7 oran\u0131n\u0131 b\u00f6lerek, LW-42\/10, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc koruyan, kademe ba\u015f\u0131na kontroll\u00fc de\u015farj s\u0131cakl\u0131klar\u0131 elde eder. Her kademe, ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu i\u00e7erir ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-42\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-42\/10<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-42\/10<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n42<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2380 \u00d7 1600 \u00d7 2560<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n315<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380 \/ 6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek S\u0131cakl\u0131k PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-42\/10, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131, karbon elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na ta\u015f\u0131nmas\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r. Daha da \u00f6nemlisi, PTFE kompoziti, 1,00 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 200\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131 ve s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. End\u00fcstriyel gaz operat\u00f6rleri i\u00e7in bu, \u015fu avantajlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Sonraki a\u015fama filtreleme yat\u0131r\u0131m maliyetleri veya enerji kay\u0131plar\u0131 olmadan.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-42\/10 kompres\u00f6r\u00fc, zorlu 1,00 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. Genel bas\u0131n\u00e7 oran\u0131n\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, kompres\u00f6r tek kademeli tasar\u0131mlara k\u0131yasla kademe ba\u015f\u0131na \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda yer alan \u00f6zel y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim, y\u00fcksek bas\u0131n\u00e7 oranlar\u0131nda PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in gereklidir ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli alternatiflere k\u0131yasla valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 45% uzat\u0131r.<\/p>\n

3. Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kullan\u0131m \u0130\u00e7in G\u00fc\u00e7lendirilmi\u015f D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) daha kal\u0131n duvar kesitlerine ve 1,00 MPa de\u015farj bas\u0131nc\u0131n\u0131n mekanik gerilmelerine \u00f6zel olarak tasarlanm\u0131\u015f entegre so\u011futma suyu kanallar\u0131na sahiptir. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. Bu mekanik avantaj, takviyeli beton atalet blo\u011fu \u00fczerine kurulumu m\u00fcmk\u00fcn k\u0131lar. 10\u201312 ton<\/strong>Bu sayede, e\u015fde\u011fer tek s\u0131ral\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 kompres\u00f6rler i\u00e7in gereken 18 tondan fazla a\u011f\u0131rl\u0131\u011fa sahip temellere k\u0131yasla in\u015faat m\u00fchendisli\u011fi maliyetleri \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131lmaktad\u0131r.<\/p>\n

4. End\u00fcstriyel Entegrasyon i\u00e7in Esnek Voltaj Yap\u0131land\u0131rmas\u0131<\/h3>\n

LW-42\/10, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 315 kW ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 380V, 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Esnek voltaj se\u00e7enekleri, \u00e7e\u015fitli end\u00fcstriyel elektrik altyap\u0131lar\u0131na do\u011frudan entegrasyon sa\u011flar. 380V konfig\u00fcrasyonu, mevcut d\u00fc\u015f\u00fck voltaj da\u011f\u0131t\u0131m\u0131na sahip tesisler i\u00e7in uygundur, 6kV ve 10kV se\u00e7enekleri ise orta voltajl\u0131 bara sistemlerine sahip tesislerde d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. Bu elektriksel uyarlanabilirlik, altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr, g\u00fc\u00e7 iletim kay\u0131plar\u0131n\u0131 en aza indirir ve devreye almay\u0131 basitle\u015ftirir.<\/p>\n

\"LW-42\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Da\u011f\u0131t\u0131m\u0131<\/h3>\n

Y\u00fcksek safl\u0131kta gaz halindeki azot \u00fcreten b\u00fcy\u00fck kriyojenik ASU tesislerinde LW-42\/10, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen g\u00fc\u00e7lendirici<\/strong> 1,00 MPa ana hat bas\u0131nc\u0131 gerektiren da\u011f\u0131t\u0131m \u015febekeleri i\u00e7in. 42 m\u00b3\/dak kapasite, orta ve b\u00fcy\u00fck \u00f6l\u00e7ekli ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131yla uyumludur; y\u00fcksek de\u015farj bas\u0131nc\u0131 ise uzun da\u011f\u0131t\u0131m mesafelerinde \u00f6nemli boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131n \u00fcstesinden gelir. Bu, \u00f6zellikle azotun ASU'dan \u00e7elik fabrikalar\u0131, kimya tesisleri ve LNG tesisleri gibi a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicilerine 3-5 km ta\u015f\u0131nmas\u0131 gereken entegre end\u00fcstriyel komplekslerde \u00e7ok de\u011ferlidir. Ya\u011fs\u0131z tasar\u0131m, da\u011f\u0131t\u0131m zinciri boyunca azot safl\u0131\u011f\u0131n\u0131n korunmas\u0131n\u0131 sa\u011flar.<\/p>\n

\"LW-42\/10<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten b\u00fcy\u00fck VPSA azot jenerat\u00f6rleri i\u00e7in, LW-42\/10 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 1,00 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. Y\u00fcksek de\u015farj bas\u0131nc\u0131, bas\u0131n\u00e7 kay\u0131plar\u0131n\u0131n \u00f6nemli oldu\u011fu geni\u015f da\u011f\u0131t\u0131m a\u011flar\u0131 arac\u0131l\u0131\u011f\u0131yla birden fazla t\u00fcketiciye hizmet veren VPSA tesisleri i\u00e7in \u00e7ok \u00f6nemlidir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde kesinlikle kritiktir \u00e7\u00fcnk\u00fc hidrokarbon kirlenmesi karbon molek\u00fcler elek adsorban\u0131n\u0131 kal\u0131c\u0131 olarak zehirleyerek ay\u0131rma verimlili\u011fini d\u00fc\u015f\u00fcr\u00fcr ve b\u00fcy\u00fck bir VPSA \u00fcnitesi i\u00e7in 50.000 dolar\u0131 a\u015fabilecek maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Reakt\u00f6r\u00fcn\u00fcn \u0130nertle\u015ftirilmesi<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-42\/10, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Kataliz\u00f6r de\u011fi\u015fimi, acil durum tank\u0131 bo\u015falt\u0131m\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatt\u0131 yer de\u011fi\u015ftirmesi s\u0131ras\u0131nda reakt\u00f6r\u00fcn inertle\u015ftirilmesi<\/strong>1,00 MPa'l\u0131k de\u015farj bas\u0131nc\u0131, tipik y\u00fcksek bas\u0131n\u00e7l\u0131 proses kaplar\u0131n\u0131n ve reakt\u00f6r sistemlerinin bas\u0131n\u00e7 de\u011ferlerini a\u015fmak i\u00e7in yeterlidir ve ara takviyeye gerek kalmadan do\u011frudan azot enjeksiyonuna olanak tan\u0131r. Bu \u00f6zellik, \u00f6zellikle y\u00fcksek bas\u0131n\u00e7larda \u00e7al\u0131\u015fan proses ekipmanlar\u0131nda patlay\u0131c\u0131 atmosfer olu\u015fumunu \u00f6nlemek i\u00e7in h\u0131zl\u0131 azot inertle\u015ftirmenin gerekli oldu\u011fu acil durum kapatma prosed\u00fcrleri s\u0131ras\u0131nda son derece de\u011ferlidir.<\/p>\n

\"LW-42\/10<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 G\u0131da Ambalajlama ve Aseptik \u0130\u015fleme<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli yiyecek ve i\u00e7ecek tesisleri, a\u015fa\u011f\u0131daki y\u00f6ntemleri kullanarak y\u00fcksek bas\u0131n\u00e7l\u0131 aseptik i\u015fleme, HPP (Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u0130\u015fleme) \u00f6n i\u015flem azot bas\u0131n\u00e7land\u0131rmas\u0131 ve y\u00fcksek h\u0131zl\u0131 modifiye atmosfer paketleme<\/strong> Y\u00fcksek bas\u0131n\u00e7larda nitrojen gerektiren durumlarda, LW-42\/10'un 1,00 MPa de\u015farj bas\u0131nc\u0131, aseptik dolum hatlar\u0131na ve HPP tanklar\u0131na y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen enjeksiyonunu desteklerken, ya\u011fs\u0131z sertifikas\u0131 da FDA 21 CFR 173.310 ve AB Y\u00f6netmeli\u011fi 231\/2012'ye uyumlulu\u011fu sa\u011flar. 42 m\u00b3\/dak kapasitesi, ayn\u0131 anda birden fazla y\u00fcksek h\u0131zl\u0131 paketleme hatt\u0131na ve aseptik i\u015fleme istasyonuna besleme yapabilir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-42\/10, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, korozyon direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmleri, entegre so\u011futma ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Karbon-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 200\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yayl\u0131, y\u00fcksek bas\u0131n\u00e7 dayan\u0131ml\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7, y\u00fcksek y\u00fck kapasiteli.<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek verimli kanatl\u0131 boru, 32\u00b0C so\u011futma suyu derecesine sahip.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nA\u011f\u0131r hizmet tipi kaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-42\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-42\/10'un kuru a\u011f\u0131rl\u0131\u011f\u0131 6,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 950 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131na ra\u011fmen dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun uygun olmas\u0131n\u0131 sa\u011flar. 10-12 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, biti\u015fik yap\u0131lara titre\u015fim iletimini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik edilmeyen tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik edilen tarafta 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 48 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma devrelerinde kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-42\/10'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, daha d\u00fc\u015f\u00fck i\u015f\u00e7ilik maliyetleri, azalt\u0131lm\u0131\u015f yedek par\u00e7a sto\u011fu ve daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi anlam\u0131na gelir.<\/p>\n

\"LW-42\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-42\/10 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-42\/10 tesislerinde, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir. Y\u00fcksek de\u015farj bas\u0131nc\u0131 (1,00 MPa) nedeniyle ek \u00f6nlem gereklidir; t\u00fcm a\u015fa\u011f\u0131 ak\u0131\u015f borular\u0131 ve kaplar\u0131, uygun g\u00fcvenlik marjlar\u0131yla maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131 i\u00e7in derecelendirilmelidir.<\/p>\n<\/div>\n

\"LW-42\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-42\/10, bir ba\u015far\u0131ya ula\u015fmaktad\u0131r. Yakla\u015f\u0131k 7,50 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 1,00 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ya\u011fs\u0131z pistonlu bir kompres\u00f6r i\u00e7in \u00f6vg\u00fcye de\u011fer olup, \u00fcniteyi 30\u201350 m\u00b3\/min y\u00fcksek bas\u0131n\u00e7 kapasite s\u0131n\u0131f\u0131nda rekabet\u00e7i bir konuma getirmektedir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131ndaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 7,8\u20138,8 kW\/m\u00b3\/min t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7 hizmeti i\u00e7in se\u00e7ilir) 12 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-42\/10'un verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 96.000\u2013240.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k do\u011frudan i\u015fletme maliyetlerinde $7.680\u2013$19.200 tasarruf anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131 ve ya\u011f analizi) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 20\u201328% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyut ve bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 T\/3'\u00fcn\u00fc t\u00fcketen birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. LW-42\/10'un ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak sistem verimlili\u011fini daha da art\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-42\/10'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n