{"id":565,"date":"2026-07-20T06:25:20","date_gmt":"2026-07-20T06:25:20","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=565"},"modified":"2026-08-13T05:45:09","modified_gmt":"2026-08-13T05:45:09","slug":"lw-25-10-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-25-10-nitrogen-compressor\/","title":{"rendered":"LW-25\/10 Azot Kompres\u00f6r\u00fc \u2013 1.00 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
\n

<\/p>\n

\n

LW-25\/10 Azot Kompres\u00f6r\u00fc \u2013 1.00 MPa End\u00fcstriyel Uygulamalar i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

1,00 MPa de\u015farj bas\u0131nc\u0131nda 25 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-25\/10, y\u00fcksek bas\u0131n\u00e7l\u0131 azot enjeksiyonu, boru hatt\u0131 bas\u0131n\u00e7land\u0131rma ve zorlu petrokimya proses uygulamalar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-25\/10<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-25\/10 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz i\u00e7inde, hem \u00f6nemli ak\u0131\u015f h\u0131z\u0131n\u0131n hem de y\u00fcksek \u00e7\u0131k\u0131\u015f bas\u0131nc\u0131n\u0131n vazge\u00e7ilmez gereksinimler oldu\u011fu uygulamalar i\u00e7in tasarlanm\u0131\u015f, \u00f6zel bir y\u00fcksek bas\u0131n\u00e7 \u00e7\u00f6z\u00fcm\u00fcn\u00fc temsil eder. Nominal kapasitesi ile 25 m\u00b3\/dak<\/strong> ve ola\u011fan\u00fcst\u00fc 1,00 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, y\u00fcksek ak\u0131\u015fl\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 azot s\u0131k\u0131\u015ft\u0131rmas\u0131n\u0131n kesi\u015fti\u011fi noktada benzersiz bir konumda yer almaktad\u0131r.<\/p>\n

LW-25\/10'u geleneksel y\u00fcksek bas\u0131n\u00e7l\u0131 alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>Piston segmanlar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir ve bu sayede nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 sa\u011flan\u0131r. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> \u00dcnite, do\u011fal olarak bu bile\u015fenlerden \u00fcretildi\u011fi i\u00e7in, g\u0131da s\u0131n\u0131f\u0131 azot, farmas\u00f6tik proses gaz\u0131, yar\u0131 iletken \u00fcretimi ve petrokimya reakt\u00f6r inertle\u015ftirme gibi en zorlu uygulamalar i\u00e7in ek bir ar\u0131tma i\u015flemine gerek kalmadan hemen kullan\u0131ma uygundur.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> 1,00 MPa de\u015farj i\u00e7in gereken y\u00fcksek bas\u0131n\u00e7 oran\u0131n\u0131 dikkatlice y\u00f6neten bir konfig\u00fcrasyon. S\u0131k\u0131\u015ft\u0131rma i\u015fini optimize edilmi\u015f kademeler aras\u0131 bas\u0131n\u00e7la iki silindire b\u00f6lerek, LW-25\/10 termal kararl\u0131l\u0131\u011f\u0131 korur ve s\u00fcrekli maksimum y\u00fck alt\u0131nda bile PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc muhafaza eder. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve hassas dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-25\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-25\/10<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-25\/10<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n25<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n1.00<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2500 \u00d7 1600 \u00d7 2700<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n4.50<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n200<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380 \/ 6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek S\u0131cakl\u0131\u011fa Dayan\u0131kl\u0131 Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-25\/10, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalar i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f, cam elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu malzeme, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fmas\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r. Halkalar, 1,00 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r ve 190\u00b0C'ye kadar boyutsal kararl\u0131l\u0131k ve s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. D\u00fczenlemeye tabi sekt\u00f6rlerdeki operat\u00f6rler i\u00e7in bu, a\u015fa\u011f\u0131daki avantajlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme sistemlerinin sermaye maliyeti, bak\u0131m y\u00fck\u00fc veya enerji kayb\u0131 olmadan.<\/p>\n

2. Optimize Edilmi\u015f \u0130ki A\u015famal\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 Termodinamik Tasar\u0131m<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-25\/10 kompres\u00f6r\u00fc, zorlu 1,00 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 silindir ile y\u00fcksek bas\u0131n\u00e7l\u0131 silindir aras\u0131ndaki bas\u0131n\u00e7 oran\u0131n\u0131n, optimize edilmi\u015f kademeler aras\u0131 bas\u0131n\u00e7la dikkatlice b\u00f6l\u00fcnmesiyle, kompres\u00f6r tek kademeli tasar\u0131mlara k\u0131yasla kademe ba\u015f\u0131na \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar. Bu geli\u015fmi\u015f termal y\u00f6netim, y\u00fcksek bas\u0131n\u00e7 oranlar\u0131nda PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in gereklidir ve valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc tek kademeli alternatiflere g\u00f6re yakla\u015f\u0131k 45% uzat\u0131r.<\/p>\n

3. Kuvvet Dengelemeli G\u00fc\u00e7lendirilmi\u015f D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) g\u00fc\u00e7lendirilmi\u015f duvar b\u00f6l\u00fcmlerine ve entegre so\u011futma suyu kanallar\u0131na sahip. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu tasar\u0131m, do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. Bu mekanik avantaj, \u00f6zellikle y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131nda, kar\u015f\u0131l\u0131kl\u0131 hareket eden kuvvetlerin d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 muadillerine g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksek oldu\u011fu LW-25\/10 i\u00e7in son derece de\u011ferlidir. Azalt\u0131lm\u0131\u015f titre\u015fim iletimi, daha hafif bir betonarme atalet blo\u011funa (tek s\u0131ral\u0131 y\u00fcksek bas\u0131n\u00e7l\u0131 muadilleri i\u00e7in 12+ tona kar\u015f\u0131l\u0131k minimum 8 ton) kurulumu m\u00fcmk\u00fcn k\u0131larak in\u015faat m\u00fchendisli\u011fi maliyetlerini d\u00fc\u015f\u00fcr\u00fcr.<\/p>\n

4. End\u00fcstriyel Entegrasyon i\u00e7in Esnek Voltaj Yap\u0131land\u0131rmas\u0131<\/h3>\n

LW-25\/10, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 200 kW ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 380V, 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Esnek voltaj se\u00e7enekleri, \u00e7e\u015fitli end\u00fcstriyel elektrik altyap\u0131lar\u0131na do\u011frudan entegrasyon sa\u011flar: 380V konfig\u00fcrasyonu, mevcut d\u00fc\u015f\u00fck voltaj da\u011f\u0131t\u0131m\u0131na sahip tesisler i\u00e7in uygundur, 6kV ve 10kV se\u00e7enekleri ise orta gerilim bara sistemlerine sahip b\u00fcy\u00fck end\u00fcstriyel tesislerde d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. Bu elektriksel \u00e7ok y\u00f6nl\u00fcl\u00fck, altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve d\u00f6n\u00fc\u015f\u00fcm kay\u0131plar\u0131n\u0131 en aza indirerek genel enerji verimlili\u011fini art\u0131r\u0131r.<\/p>\n

\"LW-25\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Petrokimya Reakt\u00f6rleri i\u00e7in Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Enjeksiyonu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde LW-25\/10, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131, acil azot enjeksiyonu ve proses kab\u0131n\u0131n temizlenmesi<\/strong>1,00 MPa de\u015farj bas\u0131nc\u0131, tipik sabit yatakl\u0131 reakt\u00f6rlerin, ak\u0131\u015fkan katalitik kraker \u00fcnitelerinin ve hidrokraker sistemlerinin \u00e7al\u0131\u015fma bas\u0131n\u00e7lar\u0131n\u0131n \u00fcstesinden gelmek i\u00e7in yeterlidir ve ara takviye gerektirmeden do\u011frudan azot enjeksiyonuna olanak tan\u0131r. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi, uzun s\u00fcreli bak\u0131m ve onar\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifika, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya kataliz\u00f6r zehirlenmesini veya \u00fcr\u00fcn kontaminasyonunu \u00f6nlemek i\u00e7in tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"LW-25\/10<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfere yak\u0131n bas\u0131n\u00e7ta y\u00fcksek safl\u0131kta azot \u00fcreten VPSA azot jenerat\u00f6rleri i\u00e7in, LW-25\/10 y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, zorlu da\u011f\u0131t\u0131m uygulamalar\u0131 i\u00e7in 1,00 MPa'ya kadar s\u0131k\u0131\u015ft\u0131r\u0131r. Y\u00fcksek de\u015farj bas\u0131nc\u0131, \u00f6zellikle y\u00fcksek bas\u0131n\u00e7l\u0131 proses t\u00fcketicilerine hizmet veren VPSA kurulumlar\u0131, \u00f6nemli s\u00fcrt\u00fcnme kay\u0131plar\u0131na sahip uzun mesafeli boru hatt\u0131 a\u011flar\u0131 veya proses kaplar\u0131na do\u011frudan enjeksiyon i\u00e7in bas\u0131n\u00e7l\u0131 nitrojen gerektiren tesisler i\u00e7in son derece de\u011ferlidir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu kesinlikle gereklidir \u00e7\u00fcnk\u00fc hidrokarbon kontaminasyonu, karbon molek\u00fcler elek adsorban\u0131n\u0131 kal\u0131c\u0131 olarak zehirleyerek ay\u0131rma verimlili\u011fini d\u00fc\u015f\u00fcr\u00fcr ve maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Boru Hatt\u0131 Azot Takviyesi ve Bas\u0131n\u00e7 Bak\u0131m\u0131<\/h3>\n

Kilometrelerce uzanan end\u00fcstriyel gaz da\u011f\u0131t\u0131m \u015febekeleri, boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 a\u015fmak ve uzak t\u00fcketicilerde yeterli ak\u0131\u015f\u0131 sa\u011flamak i\u00e7in y\u00fcksek bas\u0131n\u00e7ta nitrojen gerektirir. LW-25\/10'un 1,00 MPa de\u015farj bas\u0131nc\u0131, DN200 boru hatlar\u0131 \u00fczerinden 5 km'ye kadar mesafelerde da\u011f\u0131t\u0131m i\u00e7in yeterli y\u00fckseklik sa\u011flar ve bu da onu b\u00fcy\u00fck end\u00fcstriyel komplekslere, kimya parklar\u0131na ve entegre \u00fcretim tesislerine merkezi nitrojen tedariki i\u00e7in uygun hale getirir. 25 m\u00b3\/dak kapasite, reakt\u00f6r inertleme sistemleri, tank \u00f6rt\u00fcleme istasyonlar\u0131 ve acil nitrojen enjeksiyon noktalar\u0131 dahil olmak \u00fczere birden fazla y\u00fcksek bas\u0131n\u00e7l\u0131 t\u00fcketiciyi ayn\u0131 anda destekler.<\/p>\n

\"LW-25\/10<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 G\u0131da Ambalajlama ve Modifiye Atmosfer Sistemleri<\/h3>\n

Y\u00fcksek h\u0131zl\u0131 MAP (Modifiye Atmosfer Paketleme) hatlar\u0131na sahip b\u00fcy\u00fck \u00f6l\u00e7ekli g\u0131da paketleme tesisleri, paketleme odalar\u0131nda h\u0131zl\u0131 gaz de\u011fi\u015fimi sa\u011flamak i\u00e7in y\u00fcksek bas\u0131n\u00e7ta nitrojen gerektirir. LW-25\/10'un 1,00 MPa de\u015farj bas\u0131nc\u0131, h\u0131zl\u0131 nitrojen enjeksiyonu sa\u011flayarak \u00e7evrim s\u00fcrelerini k\u0131salt\u0131r ve paketleme hatt\u0131 verimlili\u011fini art\u0131r\u0131r. Ya\u011fs\u0131z sertifikas\u0131, g\u0131da s\u0131n\u0131f\u0131 nitrojen i\u00e7in FDA 21 CFR 173.310 ve AB Y\u00f6netmeli\u011fi 231\/2012'ye uygunlu\u011fu sa\u011flar. Ya\u011f kontaminasyonunun olmamas\u0131, g\u0131da ile temas eden uygulamalarda ya\u011flanm\u0131\u015f kompres\u00f6rlerde meydana gelebilecek istenmeyen tatlar, ac\u0131la\u015fma veya \u00fcr\u00fcn renk de\u011fi\u015fimi risklerini ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-25\/10, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen uyumlulu\u011fu, \u0131s\u0131 direnci ve uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, g\u00fc\u00e7lendirilmi\u015f duvarlar, entegre so\u011futma ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 190\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, y\u00fcksek bas\u0131n\u00e7l\u0131 e\u015fmerkezli halka yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek verimli kanatl\u0131 boru, 32\u00b0C so\u011futma suyu derecesine sahip.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7l\u0131 Borulama<\/td>\nDiki\u015fsiz Karbon \u00c7elik<\/td>\nASTM A106 B S\u0131n\u0131f\u0131, \u00c7izelge 80<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-25\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-25\/10'un kuru a\u011f\u0131rl\u0131\u011f\u0131 4,50 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 950 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde, y\u00fcksek bas\u0131n\u00e7l\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131na ra\u011fmen dengesiz kuvvetler \u00f6nemli \u00f6l\u00e7\u00fcde azal\u0131r ve bu da kurulumun y\u00fcksek bas\u0131n\u00e7l\u0131 platformlara yap\u0131lmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar. 8-10 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fim iletimini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum bo\u015fluk gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 28 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma devrelerinde kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve bas\u0131nc\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-25\/10'un ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik kullan\u0131m \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, daha d\u00fc\u015f\u00fck i\u015f\u00e7ilik maliyetleri, azalt\u0131lm\u0131\u015f yedek par\u00e7a sto\u011fu ve daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi anlam\u0131na gelir.<\/p>\n

\"LW-25\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-25\/10 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-25\/10 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir. Ek olarak, 1,00 MPa de\u015farj bas\u0131nc\u0131, t\u00fcm a\u015fa\u011f\u0131 ak\u0131\u015f borular\u0131n\u0131n ve tanklar\u0131n\u0131n uygun emniyet tahliye cihazlar\u0131yla maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131na g\u00f6re derecelendirilmesini gerektirir.<\/p>\n<\/div>\n

\"LW-25\/10<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-25\/10, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 8,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 1,00 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ya\u011fs\u0131z pistonlu bir kompres\u00f6r i\u00e7in sayg\u0131de\u011ferdir ve nitrojeni 1,00 MPa'ya s\u0131k\u0131\u015ft\u0131rman\u0131n termodinamik zorluklar\u0131n\u0131 yans\u0131t\u0131r. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131ndaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 8,5\u20139,5 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z y\u00fcksek bas\u0131n\u00e7l\u0131 servis i\u00e7in se\u00e7ilir) 12 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-25\/10'un verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 40.000\u2013100.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $3.200\u2013$8.000 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Bununla birlikte, LW-25\/10 se\u00e7iminin temel ekonomik itici g\u00fcc\u00fc genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ve a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tma ekipmanlar\u0131n\u0131n ortadan kald\u0131r\u0131lmas\u0131<\/strong> Marjinal enerji tasarruflar\u0131ndan ziyade.<\/p>\n

O y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, maliyeti \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Bu bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, birle\u015ftirici filtreler, aktif karbon adsorberler, ya\u011f izleme cihazlar\u0131 ve periyodik ya\u011f de\u011fi\u015fimleri gerektirir; bunlar\u0131n t\u00fcm\u00fc y\u0131ll\u0131k i\u015fletme maliyetlerine 8.000-15.000 TL ekler. LW-25\/10'un ya\u011fs\u0131z tasar\u0131m\u0131, bu masraflar\u0131 tamamen ortadan kald\u0131r\u0131rken, ayn\u0131 zamanda a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f giderme ekipman\u0131yla ili\u015fkili 3-51 TL'lik enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-25\/10'u belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n