{"id":564,"date":"2026-07-20T06:14:24","date_gmt":"2026-07-20T06:14:24","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=564"},"modified":"2026-08-13T07:19:56","modified_gmt":"2026-08-13T07:19:56","slug":"dw-130-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-130-8-nitrogen-compressor\/","title":{"rendered":"DW-130\/8 Azot Kompres\u00f6r\u00fc \u2013 0,80 MPa Mega \u00d6l\u00e7ekli End\u00fcstriyel Gaz Altyap\u0131s\u0131 i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici"},"content":{"rendered":"
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DW-130\/8 Azot Kompres\u00f6r\u00fc \u2013 0,80 MPa Mega \u00d6l\u00e7ekli End\u00fcstriyel Gaz Altyap\u0131s\u0131 i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda ola\u011fan\u00fcst\u00fc 130 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-130\/8, mega \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, ultra b\u00fcy\u00fck VPSA azot takviye istasyonlar\u0131 ve k\u0131talararas\u0131 end\u00fcstriyel gaz boru hatt\u0131 a\u011flar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, 7\/24 \u00e7al\u0131\u015fma i\u00e7in s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve a\u011f\u0131r sanayideki en zorlu azot s\u0131k\u0131\u015ft\u0131rma zorluklar\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-130\/8<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-130\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, end\u00fcstriyel gaz kompresyon portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek kapasiteli segmentinde yer alarak, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Ola\u011fan\u00fcst\u00fc nominal kapasitesiyle... 130 m\u00b3\/dak<\/strong> ve g\u00fc\u00e7l\u00fc bir de\u015farj bas\u0131nc\u0131 0,80 MPa<\/strong>Bu \u00fcnite, entegre \u00e7elik komplekslerinden mega \u00f6l\u00e7ekli petrokimya merkezlerine kadar k\u00fcresel a\u011f\u0131r sanayideki en zorlu azot art\u0131rma uygulamalar\u0131na hizmet etmek \u00fczere tasarlanm\u0131\u015ft\u0131r.<\/p>\n

DW-130\/8, kendini \u015fu \u00f6zellikleriyle di\u011ferlerinden ay\u0131r\u0131r: tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131larak tasarlanm\u0131\u015ft\u0131r. Bu tasar\u0131m felsefesi, azot \u00fcr\u00fcn ak\u0131\u015f\u0131nda hidrokarbon kontaminasyonu olas\u0131l\u0131\u011f\u0131n\u0131 ortadan kald\u0131rarak, \u00fcniteyi ek ar\u0131tma ekipman\u0131na gerek kalmadan en kat\u0131 safl\u0131k gereksinimlerine an\u0131nda uygun hale getirir. G\u0131da s\u0131n\u0131f\u0131 azot da\u011f\u0131t\u0131m\u0131, ila\u00e7 end\u00fcstrisi i\u00e7in toplu gaz tedari\u011fi ve yar\u0131 iletken \u00fcretim k\u00fcmesi beslemesi yapan operat\u00f6rler i\u00e7in, bu do\u011fal ya\u011fs\u0131z sertifikasyon, sermaye tasarrufu, azalt\u0131lm\u0131\u015f bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131 ve ISO 8573-1 S\u0131n\u0131f 0 standartlar\u0131na garantili uyumluluk anlam\u0131na gelir.<\/p>\n

Onun iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, tipik azot jenerat\u00f6r\u00fc \u00e7\u0131k\u0131\u015f bas\u0131n\u00e7lar\u0131ndan 0,80 MPa de\u015farj elde etmek i\u00e7in gereken \u00f6nemli bas\u0131n\u00e7 oran\u0131na g\u00f6re termodinamik olarak optimize edilmi\u015ftir. Devasa boyutlar\u0131\u20146000 \u00d7 3640 \u00d7 3000 mm<\/strong>\u2014bu makinenin end\u00fcstriyel \u00f6l\u00e7e\u011fini yans\u0131t\u0131rken, 18,00 ton a\u011f\u0131rl\u0131k<\/strong> Bu kapasitede g\u00fcvenilir s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in gerekli yap\u0131sal sa\u011flaml\u0131\u011f\u0131 vurgulamaktad\u0131r. 800 kW orta gerilim motor s\u00fcr\u00fcc\u00fcs\u00fc, 6kV veya 10kV'luk end\u00fcstriyel g\u00fc\u00e7 da\u011f\u0131t\u0131m sistemlerine do\u011frudan entegrasyon i\u00e7in tasarlanm\u0131\u015ft\u0131r ve e\u015fde\u011fer g\u00fc\u00e7teki d\u00fc\u015f\u00fck gerilim motorlar\u0131yla ili\u015fkili elektrik altyap\u0131s\u0131 dezavantajlar\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n

\"DW-130\/8<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 DW-130\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-130\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n130<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n6000 \u00d7 3640 \u00d7 3000<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n18.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n800<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z Kompresyon<\/h3>\n

DW-130\/8, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fma riskini tamamen ortadan kald\u0131r\u0131r. 130 m\u00b3\/dak kapasitede, eser miktarda ya\u011f kirlili\u011fi bile b\u00fcy\u00fck bir k\u00fcm\u00fclatif kirlilik y\u00fck\u00fc olu\u015fturacakt\u0131r; bu da ya\u011fs\u0131z tasar\u0131m\u0131 sadece bir tercih de\u011fil, y\u00fcksek safl\u0131kta uygulamalar i\u00e7in mutlak bir gereklilik haline getirir. PTFE halkalar\u0131, ultra y\u00fcksek kapasiteli 0,80 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 ve mekanik gerilmelere \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 180\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131n\u0131 korur.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7 Oran\u0131 \u0130\u00e7in \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> DW-130\/8'in termodinamik yap\u0131s\u0131, tipik azot jenerat\u00f6r\u00fc \u00e7\u0131k\u0131\u015f bas\u0131n\u00e7lar\u0131 olan 0,05\u20130,15 MPa'dan 0,80 MPa de\u015farj bas\u0131nc\u0131na ula\u015fmak i\u00e7in gereken \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 y\u00f6netmek i\u00e7in hayati \u00f6neme sahiptir. Genel bas\u0131n\u00e7 oran\u0131n\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, kompres\u00f6r her kademede \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck bir ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan b\u00fcy\u00fck, y\u00fcksek verimli bir borulu ara so\u011futucu, bu ak\u0131\u015f h\u0131z\u0131nda \u00fcretilen muazzam s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 155\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim, PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak ve valf plakas\u0131n\u0131n hizmet \u00f6mr\u00fcn\u00fc, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla yakla\u015f\u0131k 40% uzatmak i\u00e7in kritik \u00f6neme sahiptir.<\/p>\n

3. Kuvvet Dengeleme M\u00fchendisli\u011fine Sahip An\u0131tsal D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131na sahip tek par\u00e7a monoblok tasar\u0131m. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu sistem, dengesiz kuvvetlerin aksi takdirde a\u015f\u0131r\u0131 derecede b\u00fcy\u00fck temeller gerektirece\u011fi bu kapasite seviyesinde kesinlikle kritik olan do\u011fal birinci dereceden kuvvet iptali sa\u011flar. Kuvvet dengesi, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla iletilen titre\u015fimi 80%'den fazla azaltarak, 25-30 tonluk takviyeli beton atalet blo\u011fu \u00fczerine kurulumu m\u00fcmk\u00fcn k\u0131lar; bu, e\u015fde\u011fer kapasitedeki dengesiz tek s\u0131ral\u0131 bir makine i\u00e7in gerekli olacak 40+ tona k\u0131yasla \u00f6nemli ancak y\u00f6netilebilir bir de\u011ferdir. Bu m\u00fchendislik avantaj\u0131, temel kapasitesinin s\u0131n\u0131rl\u0131 olabilece\u011fi mevcut end\u00fcstriyel gaz tesislerindeki sonradan yap\u0131lan kurulumlar i\u00e7in \u00f6zellikle de\u011ferlidir.<\/p>\n

4. Mega \u00d6l\u00e7ekli G\u00fc\u00e7 Entegrasyonu i\u00e7in 800 kW Orta Gerilim S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

DW-130\/8, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 800 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc sadece tercih edilen de\u011fil, ayn\u0131 zamanda \u015fartt\u0131r. E\u015fde\u011fer g\u00fcce sahip 380V'luk bir motor, yakla\u015f\u0131k 1400A tam y\u00fck ak\u0131m\u0131na ihtiya\u00e7 duyar; bu da pratik olmayan derecede b\u00fcy\u00fck g\u00fc\u00e7 kablolar\u0131, a\u015f\u0131r\u0131 b\u00fcy\u00fck \u015falt cihazlar\u0131 ve \u00f6nemli I\u00b2R kay\u0131plar\u0131 gerektirir. Orta gerilim konfig\u00fcrasyonu, end\u00fcstriyel g\u00fc\u00e7 da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegre olur ve d\u00fc\u015f\u00fck gerilim alternatiflerine k\u0131yasla elektrik altyap\u0131 maliyetlerini tahmini olarak 30-401 TP3T azalt\u0131rken, iletim kay\u0131plar\u0131n\u0131 azaltarak genel enerji verimlili\u011fini de art\u0131r\u0131r.<\/p>\n

\"DW-130\/8<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Mega \u00d6l\u00e7ekli Kriyojenik Hava Ay\u0131rma \u00dcniteleri<\/h3>\n

5.000\u201315.000 Nm\u00b3\/h gaz halindeki azot \u00fcreten mega \u00f6l\u00e7ekli kriyojenik ASU tesislerinde DW-130\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek kapasiteli nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile k\u0131tasal da\u011f\u0131t\u0131m a\u011f\u0131 aras\u0131nda yer alan bu \u00fcnite, ola\u011fan\u00fcst\u00fc 130 m\u00b3\/dak kapasitesiyle en b\u00fcy\u00fck tek hatl\u0131 ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131na e\u015fde\u011ferdir; 0,80 MPa de\u015farj bas\u0131nc\u0131 ise a\u015fa\u011f\u0131 ak\u0131\u015f end\u00fcstriyel k\u00fcmelerine uzun mesafeli boru hatt\u0131 iletimi i\u00e7in gerekli bas\u0131nc\u0131 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, bu uygulamalarda vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc mega \u00f6l\u00e7ekli ASU'lar genellikle ortak bir da\u011f\u0131t\u0131m altyap\u0131s\u0131 arac\u0131l\u0131\u011f\u0131yla birden fazla safl\u0131k derecesine ve t\u00fcketici t\u00fcr\u00fcne hizmet eder; burada y\u00fcksek bas\u0131n\u00e7l\u0131 ana hatta ya\u011f kirlili\u011fi t\u00fcm a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicilerine yay\u0131l\u0131r.<\/p>\n

\"DW-130\/8<\/p>\n

Ultra B\u00fcy\u00fck VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten ultra b\u00fcy\u00fck VPSA azot jenerat\u00f6r \u00e7iftlikleri i\u00e7in, DW-130\/8 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, end\u00fcstriyel parklar ve \u00fcretim k\u00fcmeleri genelinde y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. Y\u00fcksek de\u015farj bas\u0131nc\u0131, kilometrelerce boru hatt\u0131 boyunca bas\u0131n\u00e7 kay\u0131plar\u0131n\u0131n \u00f6nemli olabilece\u011fi geni\u015f da\u011f\u0131t\u0131m a\u011flar\u0131 arac\u0131l\u0131\u011f\u0131yla da\u011f\u0131n\u0131k t\u00fcketicilere hizmet veren VPSA tesisleri i\u00e7in \u00e7ok \u00f6nemlidir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde kesinlikle kritiktir \u00e7\u00fcnk\u00fc hidrokarbon kirlenmesi, t\u00fcm jenerat\u00f6r \u00e7iftli\u011finde karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek, bu \u00f6l\u00e7ekteki tesisler i\u00e7in 150.000 dolar\u0131 a\u015fan bir maliyetle adsorban\u0131n tamamen de\u011fi\u015ftirilmesini gerektirir.<\/p>\n

Entegre \u00c7elik Kompleksi Azot Altyap\u0131s\u0131<\/h3>\n

D\u00fcnyan\u0131n en b\u00fcy\u00fck entegre \u00e7elik fabrikalar\u0131, dakikada y\u00fczlerce metrek\u00fcp olarak \u00f6l\u00e7\u00fclen nitrojen ak\u0131\u015f\u0131na ihtiya\u00e7 duyar. Y\u00fcksek f\u0131r\u0131n gaz s\u0131zd\u0131rmazl\u0131\u011f\u0131, pota inertle\u015ftirme, pota metal\u00fcrjisi ve s\u00fcrekli d\u00f6k\u00fcm atmosfer kontrol\u00fc<\/strong>DW-130\/8'in 130 m\u00b3\/dak kapasitesi, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 azot ba\u015fl\u0131\u011f\u0131 arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla y\u00fcksek f\u0131r\u0131na, temel oksijen f\u0131r\u0131n\u0131na ve s\u00fcrekli d\u00f6k\u00fcm hatt\u0131na hizmet verebilir. 0,80 MPa de\u015farj bas\u0131nc\u0131, en b\u00fcy\u00fck y\u00fcksek f\u0131r\u0131n gaz sistemlerinin geri bas\u0131nc\u0131n\u0131n \u00fcstesinden gelmek ve t\u00fcm \u00e7al\u0131\u015fan f\u0131r\u0131nlarda \u00fcfleme borusu seviyesinde pozitif s\u0131zd\u0131rmazl\u0131k gaz ak\u0131\u015f\u0131n\u0131 sa\u011flamak i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, y\u00fcksek f\u0131r\u0131n gaz\u0131n\u0131n ya\u011f ile kirlenmesini \u00f6nler; bu da a\u015fa\u011f\u0131 ak\u0131\u015f gaz temizleme ekipman\u0131n\u0131 kirletebilir ve enerji \u00fcretimi ve \u0131s\u0131tma i\u00e7in kullan\u0131lan geri kazan\u0131lm\u0131\u015f y\u00fcksek f\u0131r\u0131n gaz\u0131n\u0131n kalitesini tehlikeye atabilir.<\/p>\n

\"DW-130\/8<\/p>\n

Petrokimya Mega Kompleksi Acil Azot Enjeksiyonu<\/h3>\n

Petrokimya mega komplekslerinde DW-130\/8, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. acil reakt\u00f6r inertle\u015ftirme, kataliz\u00f6r yata\u011f\u0131 koruma, boru hatt\u0131 temizleme ve kap bas\u0131n\u00e7s\u0131zla\u015ft\u0131rma<\/strong>0,80 MPa de\u015farj bas\u0131nc\u0131, ara takviyeye gerek kalmadan nitrojeni do\u011frudan y\u00fcksek bas\u0131n\u00e7l\u0131 proses kaplar\u0131na ve reakt\u00f6r sistemlerine enjekte etmek i\u00e7in yeterlidir ve proses aksakl\u0131klar\u0131 s\u0131ras\u0131nda h\u0131zl\u0131 acil m\u00fcdahale sa\u011flar. S\u00fcrekli \u00e7al\u0131\u015fma derecesi, g\u00fcvenlik a\u00e7\u0131s\u0131ndan kritik olaylar s\u0131ras\u0131nda b\u00fcy\u00fck miktarda nitrojenin an\u0131nda kullan\u0131labilir olmas\u0131n\u0131 sa\u011flar. Ya\u011fs\u0131z sertifikasyon zorunludur \u00e7\u00fcnk\u00fc bu uygulamalarda nitrojen, kataliz\u00f6r yataklar\u0131yla temas edebilir, proses ak\u0131\u015flar\u0131na girebilir veya eser miktarda hidrokarbon kirlili\u011finin bile \u00fcr\u00fcn kalitesini tehlikeye ataca\u011f\u0131 veya kataliz\u00f6r sistemlerini zehirleyece\u011fi durumlarda \u00fcr\u00fcn yer de\u011fi\u015ftirmesi i\u00e7in kullan\u0131labilir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-130\/8, nitrojen uyumlulu\u011fu, ultra y\u00fcksek kapasiteli hizmet ve en zorlu ko\u015fullar alt\u0131nda uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, monoblok d\u00f6k\u00fcm, entegre so\u011futma ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 180\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yayl\u0131, y\u00fcksek ak\u0131\u015fl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7, a\u011f\u0131r hizmet tipi<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek kapasiteli kanatl\u0131 boru, 32\u00b0C so\u011futma suyu derecesine sahip.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj, vin\u00e7 kald\u0131rma kulaklar\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Bu \u00f6l\u00e7ekteki bir makine i\u00e7in, malzeme izlenebilirli\u011fi, fabrika sertifikasyonundan nihai montaja kadar korunur ve kalite g\u00fcvencesi ve mevzuata uygunluk i\u00e7in eksiksiz dok\u00fcmantasyon sa\u011flan\u0131r.<\/p>\n

\"DW-130\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131 M\u00fchendisli\u011fi<\/h3>\n

DW-130\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 18,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.100 mm \u00fczerindedir. Devasa boyutuna ra\u011fmen, iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde kuvvet dengelemesi sa\u011flayarak, y\u00fcksek bir platforma kurulumuna olanak tan\u0131r. 25-30 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara, enstr\u00fcmantasyona ve personel alanlar\u0131na iletilmesini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 5\u20137 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,0 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,5 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m. Temel tasar\u0131m\u0131, 2,0'l\u0131k bir g\u00fcvenlik fakt\u00f6r\u00fc ile dinamik kuvvetleri hesaba katmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi M\u00fchendisli\u011fi<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 120 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, ba\u011f\u0131ms\u0131z ak\u0131\u015f kontrol vanalar\u0131yla paralel dallar halinde b\u00fcy\u00fck silindir ceketlerini, y\u00fcksek kapasiteli ara so\u011futucuyu ve son so\u011futucuyu besler. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). So\u011futma suyu talebinin b\u00fcy\u00fckl\u00fc\u011f\u00fc g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, yan ak\u0131\u015f filtrasyonu, kimyasal ar\u0131tma ve takviye suyu \u00f6n ar\u0131tmas\u0131 i\u00e7eren \u00f6zel bir kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir. So\u011futma sistemi tasar\u0131m\u0131, so\u011futma kulesi bak\u0131m\u0131 s\u0131ras\u0131nda s\u00fcrekli \u00e7al\u0131\u015fmay\u0131 sa\u011flamak i\u00e7in yedeklilik i\u00e7ermelidir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve yatak s\u0131cakl\u0131klar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu, \u00e7atlaklar veya yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin; intercooler borular\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,08 mm'den b\u00fcy\u00fckse yataklar\u0131 de\u011fi\u015ftirin; \u015fasinin tahribats\u0131z muayenesini yap\u0131n.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-130\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, e\u015fde\u011fer kapasitedeki ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yoktur (y\u0131lda yakla\u015f\u0131k 1.500 litre ya\u011flama ya\u011f\u0131 tasarrufu sa\u011flar), analiz edilecek ya\u011f numunesi yoktur, de\u011fi\u015ftirilecek filtre eleman\u0131 yoktur ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu kapasitede, yaln\u0131zca ya\u011fla ilgili bak\u0131m\u0131n ortadan kald\u0131r\u0131lmas\u0131, i\u015f\u00e7ilik, sarf malzemeleri ve bertaraf maliyetlerinde y\u0131ll\u0131k olarak tahmini 25.000-40.000 TL tasarruf sa\u011flayabilir.<\/p>\n

\"DW-130\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-130\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. DW-130\/8'in 130 m\u00b3\/dak kapasitesinde, kompres\u00f6r odas\u0131ndaki bir s\u0131z\u0131nt\u0131, solunabilir havay\u0131 h\u0131zla yerinden edebilir. T\u00fcm kurulumlarda, kompres\u00f6r odas\u0131 i\u00e7inde ve azotun birikebilece\u011fi t\u00fcm biti\u015fik alanlarda birden fazla seviyede alarm veren yedekli s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146'ya g\u00f6re ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131 ve acil durum havaland\u0131rma kapasitesi, oda hava hacmini 5 dakika i\u00e7inde de\u011fi\u015ftirecek kadar yeterli olmal\u0131d\u0131r. Acil durum kapatma kilitleri, 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu ve acil durum havaland\u0131rmas\u0131n\u0131 tetiklemelidir. Personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini, e\u015fli sistem protokollerini ve bak\u0131m faaliyetleri i\u00e7in kilitleme\/etiketleme prosed\u00fcrlerini i\u00e7ermelidir.<\/p>\n<\/div>\n

\"DW-130\/8<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

DW-130\/8, a\u015fa\u011f\u0131daki ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 6,15 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, ultra y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu kompres\u00f6r i\u00e7in dikkat \u00e7ekicidir ve \u00fcniteyi 100\u2013150 m\u00b3\/min kapasite s\u0131n\u0131f\u0131nda avantajl\u0131 bir konuma getirir. Kar\u015f\u0131la\u015ft\u0131rma yapmak gerekirse, benzer y\u00fcksek bas\u0131n\u00e7l\u0131, y\u00fcksek kapasiteli uygulamalarda ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 6,5\u20137,5 kW\/m\u00b3\/min t\u00fcketirken, birden fazla k\u00fc\u00e7\u00fck pistonlu kompres\u00f6rle e\u015fde\u011fer kapasiteye ula\u015fma giri\u015fimleri, k\u0131smi y\u00fck verimsizlikleri nedeniyle toplam \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketiminin 7,0 kW\/m\u00b3\/min'i a\u015fmas\u0131na neden olur.<\/p>\n

DW-130\/8'in verimlilik avantaj\u0131, standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 364.000\u2013728.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $29.120\u2013$58.240 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131 ve ya\u011f analizi) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> Tahmini olarak 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca 25-35% azalma sa\u011flan\u0131r. Bu kapasitede, makinenin tasar\u0131m \u00f6mr\u00fc boyunca k\u00fcm\u00fclatif tasarruf $500.000'i a\u015fabilir.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyut ve bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, \u00e7ok kademeli birle\u015ftirme filtreleri, b\u00fcy\u00fck aktif karbon adsorber yataklar\u0131 ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir; bunlar\u0131n t\u00fcm\u00fc kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 TP3T'sini t\u00fcketir; bu da 24-40 kW'l\u0131k parazitik y\u00fcke e\u015fde\u011ferdir. DW-130\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak sistem verimlili\u011fini daha da art\u0131r\u0131r ve elektrik altyap\u0131s\u0131 gereksinimlerini azalt\u0131r.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-130\/8'i belirli mega proje gereksinimlerine, saha ko\u015fullar\u0131na ve entegrasyon k\u0131s\u0131tlamalar\u0131na uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n