{"id":559,"date":"2026-07-20T06:08:30","date_gmt":"2026-07-20T06:08:30","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=559"},"modified":"2026-08-13T05:56:41","modified_gmt":"2026-08-13T05:56:41","slug":"dw-120-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-120-8-nitrogen-compressor\/","title":{"rendered":"DW-120\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Gaz Altyap\u0131s\u0131 \u0130\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici"},"content":{"rendered":"
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DW-120\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Gaz Altyap\u0131s\u0131 \u0130\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda ola\u011fan\u00fcst\u00fc 120 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-120\/8, mega \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131 ve geni\u015f petrokimya boru hatt\u0131 da\u011f\u0131t\u0131m a\u011flar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve en y\u00fcksek end\u00fcstriyel verimlilik seviyelerinde 7\/24 \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-120\/8<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-120\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, end\u00fcstriyel nitrojen g\u00fc\u00e7lendirici portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek kapasiteli segmentinde yer alarak, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Ola\u011fan\u00fcst\u00fc nominal kapasitesiyle, 120 m\u00b3\/dak<\/strong> ve sa\u011flam 0,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, d\u00fcnya \u00e7ap\u0131ndaki mega \u00f6l\u00e7ekli end\u00fcstriyel gaz altyap\u0131lar\u0131nda en zorlu azot da\u011f\u0131t\u0131m gereksinimlerini kar\u015f\u0131lamak \u00fczere tasarlanm\u0131\u015ft\u0131r.<\/p>\n

DW-120\/8'i t\u00fcm geleneksel alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong> Kendinden ya\u011flamal\u0131 PTFE kompozit piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131 kullan\u0131lm\u0131\u015ft\u0131r. Bu geli\u015fmi\u015f s\u0131zd\u0131rmazl\u0131k elemanlar\u0131, herhangi bir hidrokarbon ya\u011flay\u0131c\u0131 kullanmadan \u00e7al\u0131\u015farak, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Bu do\u011fal ya\u011fs\u0131z \u00f6zellik, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Do\u011fal safl\u0131k, sonraki a\u015famalarda kullan\u0131lan ya\u011f giderme filtrasyon sistemlerinin sermaye harcamalar\u0131n\u0131, bak\u0131m y\u00fck\u00fcn\u00fc ve enerji kayb\u0131n\u0131 ortadan kald\u0131r\u0131r. G\u0131da i\u015fleme, ila\u00e7 \u00fcretimi, yar\u0131 iletken \u00fcretimi ve petrokimya i\u015fleme sekt\u00f6rlerindeki operat\u00f6rler i\u00e7in bu do\u011fal safl\u0131k vazge\u00e7ilmezdir.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindiri aras\u0131nda en uygun \u015fekilde da\u011f\u0131t\u0131r. Bu kademeli yakla\u015f\u0131m, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korurken 120 m\u00b3\/dak'l\u0131k gaz\u0131 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131rmayla ili\u015fkili termal y\u00fckleri y\u00f6netmek i\u00e7in gereklidir. Her kademede y\u00fcksek verimli bir ara so\u011futucu bulunur ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. Devasa d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Titiz bak\u0131m protokolleri alt\u0131nda.<\/p>\n

\"DW-120\/8<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 DW-120\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-120\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n120<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n5800 \u00d7 3518 \u00d7 2535<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n15.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n710<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z Kompresyon<\/h3>\n

DW-120\/8, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131 ve bronz par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek performansl\u0131 PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fma riskini tamamen ortadan kald\u0131r\u0131r. 120 m\u00b3\/dak kapasitede, eser miktarda ya\u011f kirlili\u011fi bile b\u00fcy\u00fck bir k\u00fcm\u00fclatif kirlilik y\u00fck\u00fc olu\u015fturacakt\u0131r; bu da DW-120\/8'in do\u011fal olarak ya\u011fs\u0131z tasar\u0131m\u0131n\u0131 son derece kritik hale getirir. End\u00fcstriyel gaz operat\u00f6rleri i\u00e7in bu, \u015fu avantajlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Bu \u00f6l\u00e7ekteki ya\u011fl\u0131 kompres\u00f6rler i\u00e7in gerekli olacak olan sermaye maliyeti, bak\u0131m y\u00fck\u00fc veya enerji kayb\u0131 gibi ek ya\u011f filtreleme ekipmanlar\u0131na gerek kalmadan.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7 \u0130\u00e7in \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> DW-120\/8 kompres\u00f6r\u00fc, 120 m\u00b3\/dak'l\u0131k muazzam ak\u0131\u015f hacmini y\u00f6netirken, zorlu 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. Genel bas\u0131n\u00e7 oran\u0131n\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6lerek, kompres\u00f6r her kademede \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan \u00f6zel y\u00fcksek kapasiteli bir borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 155\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim, bu \u00f6l\u00e7ekte PTFE halka b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in gereklidir ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131 servis \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 40% uzat\u0131r.<\/p>\n

3. \u00dcst\u00fcn Kuvvet Dengesine Sahip Dev D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131na sahip. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. 15,00 tonluk muazzam a\u011f\u0131rl\u0131\u011f\u0131na ra\u011fmen, bu mekanik avantaj, kurulumun bir zemine yap\u0131lmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar. 25-30 tonluk takviyeli beton atalet blo\u011fu<\/strong>\u2014e\u015fde\u011fer kapasitedeki tek s\u0131ral\u0131 kompres\u00f6rler i\u00e7in gereken temel gereksinimlerinden orant\u0131l\u0131 olarak daha hafiftir. Bu temel verimlili\u011fi, \u00f6zellikle in\u015faat de\u011fi\u015fikliklerinin maliyetli ve y\u0131k\u0131c\u0131 oldu\u011fu mevcut kompres\u00f6r binalar\u0131ndaki sonradan yap\u0131lan kurulumlar i\u00e7in son derece de\u011ferlidir.<\/p>\n

4. Y\u00fcksek G\u00fc\u00e7l\u00fc Orta Gerilim Motor Tahrik Sistemi<\/h3>\n

DW-120\/8, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 710 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc \u015fartt\u0131r; 380V'luk bir motor, pratik olmayan kablo boyutlar\u0131 ve \u015falt cihaz\u0131 de\u011ferleri gerektirir. Orta gerilim konfig\u00fcrasyonu, end\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m a\u011flar\u0131na do\u011frudan entegre olarak, g\u00fc\u00e7 kablolamas\u0131ndaki I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirir ve genel enerji verimlili\u011fini art\u0131r\u0131r. 6kV veya 10kV bara sistemlerine sahip b\u00fcy\u00fck end\u00fcstriyel tesisler i\u00e7in DW-120\/8, ek altyap\u0131 yat\u0131r\u0131m\u0131 gerektirmeden sorunsuz elektriksel uyumluluk sunar.<\/p>\n

\"DW-120\/8<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Mega \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Tesisleri<\/h3>\n

5.000\u201315.000 Nm\u00b3\/h gaz halindeki azot \u00fcreten mega \u00f6l\u00e7ekli kriyojenik ASU tesislerinde DW-120\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek kapasiteli nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile geni\u015f da\u011f\u0131t\u0131m a\u011f\u0131 aras\u0131nda yer alan bu \u00fcnite, 120 m\u00b3\/dak kapasitesiyle en b\u00fcy\u00fck ba\u011f\u0131ms\u0131z ASU'lar\u0131n (Hava S\u0131k\u0131\u015ft\u0131rma \u00dcniteleri) \u00e7\u0131k\u0131\u015f g\u00fcc\u00fcne e\u015fde\u011ferdir; 0,80 MPa de\u015farj bas\u0131nc\u0131 ise entegre bir end\u00fcstriyel kompleks genelinde birden fazla a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicisine uzun mesafeli boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m bu uygulamalarda kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi, t\u00fcm da\u011f\u0131t\u0131m a\u011f\u0131ndaki nitrojen safl\u0131\u011f\u0131n\u0131 tehlikeye atarak ayn\u0131 da\u011f\u0131t\u0131m hatt\u0131ndan beslenen yar\u0131 iletken, ila\u00e7 ve g\u0131da \u00fcretim tesislerindeki hassas s\u00fcre\u00e7leri etkiler.<\/p>\n

\"DW-120\/8<\/p>\n

B\u00fcy\u00fck \u00d6l\u00e7ekli VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten b\u00fcy\u00fck VPSA azot jenerat\u00f6r\u00fc tesisleri i\u00e7in, DW-120\/8 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, geni\u015f end\u00fcstriyel alanlarda y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. 120 m\u00b3\/dak kapasite, paralel \u00e7al\u0131\u015fan birden fazla b\u00fcy\u00fck VPSA jenerat\u00f6r\u00fcne hizmet ederek merkezi bir azot tedarik merkezi olu\u015fturabilir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde kesinlikle gereklidir \u00e7\u00fcnk\u00fc hidrokarbon kirlenmesi, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek t\u00fcm jenerat\u00f6rlerdeki ay\u0131rma verimlili\u011fini d\u00fc\u015f\u00fcr\u00fcr ve b\u00fcy\u00fck \u00f6l\u00e7ekte maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Entegre Petrokimya Kompleksi Azot Da\u011f\u0131t\u0131m\u0131<\/h3>\n

Entegre petrokimya komplekslerinde, DW-120\/8 y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r\u00fcn korunmas\u0131, boru hatt\u0131n\u0131n temizlenmesi, acil azot enjeksiyonu ve tank \u00e7iftli\u011finin \u00f6rt\u00fclmesi<\/strong> Birden fazla proses \u00fcnitesinde kullan\u0131labilir. 0,80 MPa de\u015farj bas\u0131nc\u0131, tipik proses kaplar\u0131n\u0131n, dam\u0131tma kolonlar\u0131n\u0131n ve reakt\u00f6r sistemlerinin bas\u0131n\u00e7 de\u011ferlerinin \u00fcstesinden gelmek i\u00e7in yeterlidir ve ara takviye gerektirmeden do\u011frudan azot enjeksiyonuna olanak tan\u0131r. 120 m\u00b3\/dak kapasite, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m hatt\u0131 arac\u0131l\u0131\u011f\u0131yla t\u00fcm bir komplekse ayn\u0131 anda hizmet verebilir, b\u00f6ylece birden fazla k\u00fc\u00e7\u00fck kompres\u00f6re olan ihtiyac\u0131 ortadan kald\u0131r\u0131r ve genel bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 azalt\u0131r. Ya\u011fs\u0131z sertifikasyon, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"DW-120\/8<\/p>\n

LNG Yeniden Gazla\u015ft\u0131rma Terminali \u0130nertle\u015ftirme<\/h3>\n

LNG yeniden gazla\u015ft\u0131rma terminalleri, \u00e7ok b\u00fcy\u00fck miktarlarda nitrojen gerektirir. depolama tank\u0131n\u0131n inertle\u015ftirilmesi, boru hatt\u0131n\u0131n temizlenmesi ve acil gaz tahliyesi<\/strong> Bak\u0131m ve ar\u0131za durumlar\u0131nda. DW-120\/8'in 120 m\u00b3\/dak kapasitesi, b\u00fcy\u00fck LNG depolama tanklar\u0131n\u0131 h\u0131zla inert hale getirebilir ve \u00fcr\u00fcn \u00e7ekme d\u00f6ng\u00fcleri s\u0131ras\u0131nda pozitif nitrojen bas\u0131nc\u0131n\u0131 koruyabilir. 0,80 MPa de\u015farj bas\u0131nc\u0131, terminalin geni\u015f boru a\u011f\u0131 boyunca da\u011f\u0131t\u0131m i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, LNG \u00fcr\u00fcn\u00fcn\u00fcn ya\u011fla kirlenmesini \u00f6nler; bu da spesifikasyon d\u0131\u015f\u0131 gaz olu\u015fmas\u0131na ve a\u015fa\u011f\u0131 ak\u0131\u015f yanma ekipman\u0131n\u0131n tehlikeye girmesine neden olur.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-120\/8, nitrojen uyumlulu\u011fu, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda \u00e7al\u0131\u015fma ve b\u00fcy\u00fck \u00f6l\u00e7ekte uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 180\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halkal\u0131 yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek kapasiteli kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"DW-120\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-120\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 15,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.000 mm \u00fczerindedir. Devasa boyutuna ra\u011fmen, iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 dengesiz kuvvetleri en aza indirerek, bir platforma kurulumuna olanak tan\u0131r. 25-30 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve hassas cihazlara iletilmesini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 5\u20137 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,0 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,5 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m. Temel, tam statik a\u011f\u0131rl\u0131\u011f\u0131 ve 1,5'lik bir dinamik fakt\u00f6r\u00fc ta\u015f\u0131yacak \u015fekilde tasarlanmal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 120 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu tesisler i\u00e7in, y\u00fcksek kapasiteli so\u011futucularda kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek amac\u0131yla yan ak\u0131\u015fl\u0131 filtrasyon, su yumu\u015fatma ve kimyasal ar\u0131tma i\u00e7eren \u00f6zel bir kapal\u0131 devre so\u011futma kulesi zorunludur.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve yatak s\u0131cakl\u0131klar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-120\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, e\u015fde\u011fer kapasitedeki ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu \u00f6l\u00e7ekte, ya\u011fla ilgili bak\u0131m\u0131n ortadan kald\u0131r\u0131lmas\u0131, yaln\u0131zca i\u015f\u00e7ilik ve sarf malzemelerinde y\u0131ll\u0131k 15.000-25.000 TL tasarruf anlam\u0131na gelir.<\/p>\n

\"DW-120\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-120\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\n

\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm DW-120\/8 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. 120 m\u00b3\/dakika gibi devasa bir kapasite g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, k\u00fc\u00e7\u00fck bir s\u0131z\u0131nt\u0131 bile kapal\u0131 alanlarda oksijeni h\u0131zla yerinden edebilir. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,51 TP3T hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,51 TP3T O\u2082'de (alarm) devreye girmeli ve 18,01 TP3T O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir.<\/p>\n<\/div>\n

\"DW-120\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

DW-120\/8, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 5,92 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ultra y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu kompres\u00f6r i\u00e7in ola\u011fan\u00fcst\u00fcd\u00fcr ve \u00fcniteyi 100+ m\u00b3\/min kapasite s\u0131n\u0131f\u0131n\u0131n en \u00fcst kademesine yerle\u015ftirir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7l\u0131, y\u00fcksek ak\u0131\u015fl\u0131 uygulamalarda ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 6,2\u20137,0 kW\/m\u00b3\/min t\u00fcketirken, eski pistonlu tasar\u0131mlar e\u015fde\u011fer de\u015farj bas\u0131n\u00e7lar\u0131nda 7,5 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

DW-120\/8'in verimlilik avantaj\u0131, standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 240.000\u2013480.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $19.200\u2013$38.400 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131 ve ya\u011f analizi) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 22\u201332% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyuttaki tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 T\/3'\u00fcn\u00fc t\u00fcketen (21-35 kW'l\u0131k parazitik y\u00fcke e\u015fde\u011fer) devasa bir birle\u015ftirme filtre sistemleri, aktif karbon adsorber yataklar\u0131 ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. DW-120\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak sistem verimlili\u011fini daha da art\u0131r\u0131r ve elektrik altyap\u0131s\u0131 gereksinimlerini azalt\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-120\/8'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n