{"id":558,"date":"2026-07-20T06:02:27","date_gmt":"2026-07-20T06:02:27","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=558"},"modified":"2026-08-13T06:59:00","modified_gmt":"2026-08-13T06:59:00","slug":"dw-100-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-100-8-nitrogen-compressor\/","title":{"rendered":"DW-100\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Gaz Altyap\u0131s\u0131 \u0130\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici"},"content":{"rendered":"
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DW-100\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Gaz Altyap\u0131s\u0131 \u0130\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda 100 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-100\/8, mega \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131 ve kritik petrokimya boru hatt\u0131 da\u011f\u0131t\u0131m a\u011flar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve en y\u00fcksek ak\u0131\u015f kapasitelerinde 7\/24 end\u00fcstriyel g\u00fcvenilirlik i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-100\/8<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-100\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, end\u00fcstriyel nitrojen g\u00fc\u00e7lendirici portf\u00f6y\u00fcm\u00fcz\u00fcn ultra y\u00fcksek kapasiteli segmentinde yer alarak, ya\u011fs\u0131z pistonlu kompres\u00f6r m\u00fchendisli\u011fimizin zirvesini temsil etmektedir. Ola\u011fan\u00fcst\u00fc bir performansa sahiptir. 100 m\u00b3\/dak kapasite<\/strong> sa\u011flam bir \u015fekilde e\u015fle\u015ftirildi 0,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, d\u00fcnya \u00e7ap\u0131ndaki mega \u00f6l\u00e7ekli end\u00fcstriyel gaz altyap\u0131lar\u0131nda en zorlu azot da\u011f\u0131t\u0131m gereksinimlerini kar\u015f\u0131lamak \u00fczere tasarlanm\u0131\u015ft\u0131r.<\/p>\n

DW-100\/8'i t\u00fcm geleneksel alternatiflerden temel olarak ay\u0131ran \u015fey, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hi\u00e7bir hidrokarbon ya\u011flay\u0131c\u0131ya ihtiya\u00e7 duymadan \u00e7al\u0131\u015fan, \u00f6zel kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir. Bu do\u011fal ya\u011fs\u0131z yap\u0131, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n tamamen kirlenmeden kalmas\u0131n\u0131 garanti ederek, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir ar\u0131tma ekipman\u0131na ihtiya\u00e7 duyulmadan. G\u0131da i\u015fleme, ila\u00e7 \u00fcretimi, elektronik imalat\u0131 ve petrokimya i\u015fleme sekt\u00f6rlerindeki i\u015fletmeler i\u00e7in bu, ya\u011f filtreleme sistemlerinin hem sermaye yat\u0131r\u0131m\u0131n\u0131 hem de devam eden i\u015fletme y\u00fck\u00fcn\u00fc ortadan kald\u0131r\u0131r.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindiri aras\u0131nda en uygun \u015fekilde da\u011f\u0131t\u0131r. Bu kademeli termodinamik yakla\u015f\u0131m, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n boyutsal b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korurken, 0,80 MPa de\u015farj bas\u0131nc\u0131na \u00f6zg\u00fc termal y\u00fckleri y\u00f6netmek i\u00e7in kritik \u00f6neme sahiptir. Her kademe, ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu i\u00e7erir ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131 i\u00e7inde kalmas\u0131n\u0131 sa\u011flar. Devasa d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, ola\u011fan\u00fcst\u00fc bir hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000+ saat<\/strong> Titiz end\u00fcstriyel bak\u0131m protokolleri alt\u0131nda.<\/p>\n

\"DW-100\/8<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 DW-100\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-100\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n100<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n5456 \u00d7 3518 \u00d7 2535<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n13.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n600<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z Kompresyon<\/h3>\n

DW-100\/8, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f geli\u015fmi\u015f PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fma riskini tamamen ortadan kald\u0131r\u0131r. 100 m\u00b3\/dak kapasitede, eser miktarda ya\u011f kontaminasyonu bile b\u00fcy\u00fck bir kalite hatas\u0131 anlam\u0131na gelir. DW-100\/8'in do\u011fal yap\u0131s\u0131... ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Bu sayede, bu ak\u0131\u015f \u00f6l\u00e7e\u011finde fiziksel olarak \u00e7ok b\u00fcy\u00fck ve enerji yo\u011fun olacak olan a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme ekipman\u0131na olan ihtiya\u00e7 ortadan kalkar. PTFE halkalar\u0131, 0,80 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 180\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131n\u0131 korur.<\/p>\n

2. Y\u00fcksek Bas\u0131n\u00e7 \u0130\u00e7in \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> DW-100\/8 kompres\u00f6r\u00fc, zorlu 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. B\u00fcy\u00fck \u00e7apl\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ile y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda \u00f6nemli toplam bas\u0131n\u00e7 oran\u0131n\u0131 b\u00f6lerek, kompres\u00f6r her kademede \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan b\u00fcy\u00fck, y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 155\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim, bu kapasite ve bas\u0131n\u00e7 kombinasyonunda PTFE halka b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in kesinlikle kritiktir ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131n\u0131 hedefleyen tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131 servis \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 40% uzat\u0131r.<\/p>\n

3. Kuvvet Dengeleme M\u00fchendisli\u011fine Sahip Dev D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131na sahip. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Bu sistem, do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. \u00dcnitenin 13,00 tonluk \u00f6nemli a\u011f\u0131rl\u0131\u011f\u0131na ra\u011fmen, bu mekanik avantaj, e\u015fde\u011fer kapasitedeki tek s\u0131ral\u0131 bir kompres\u00f6r i\u00e7in gerekenden \u00f6nemli \u00f6l\u00e7\u00fcde daha hafif olan yakla\u015f\u0131k 20 tonluk takviyeli beton atalet blo\u011funa kurulumu m\u00fcmk\u00fcn k\u0131lar. Devasa \u00e7er\u00e7eve boyutlar\u0131... 5456 \u00d7 3518 \u00d7 2535 mm<\/strong> Ya\u011fs\u0131z piston \u00e7al\u0131\u015fmas\u0131 i\u00e7in gerekli hassas bo\u015fluklar\u0131 korurken, 100 m\u00b3\/min'lik ak\u0131\u015f\u0131 i\u015fleme m\u00fchendislik gereksinimlerini yans\u0131t\u0131r.<\/p>\n

4. Y\u00fcksek G\u00fc\u00e7l\u00fc Orta Gerilim Motor Tahrik Sistemi<\/h3>\n

DW-100\/8, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 600 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc sadece tercih edilen de\u011fil, ayn\u0131 zamanda \u015fartt\u0131r. 380V'luk bir motor, pratik olmayan kablo boyutlar\u0131 (400 mm\u00b2'den fazla kesit alan\u0131) ve b\u00fcy\u00fck d\u00fc\u015f\u00fck gerilim \u015falt cihazlar\u0131 gerektirir. 6kV veya 10kV konfig\u00fcrasyonu, end\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegre olarak elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr, g\u00fc\u00e7 kablolar\u0131ndaki I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirir ve genel sistem enerji verimlili\u011fini art\u0131r\u0131r. 6kV veya 10kV bara sistemlerinin standart oldu\u011fu mega \u00f6l\u00e7ekli end\u00fcstriyel tesisler i\u00e7in DW-100\/8, sorunsuz elektrik uyumlulu\u011fu sunar.<\/p>\n

\"DW-100\/8<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Mega \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Tesisleri<\/h3>\n

5.000\u201315.000 Nm\u00b3\/h gaz halindeki azot \u00fcreten mega \u00f6l\u00e7ekli kriyojenik ASU tesislerinde DW-100\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek kapasiteli nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile da\u011f\u0131t\u0131m ba\u015fl\u0131\u011f\u0131 aras\u0131nda yer al\u0131r. 100 m\u00b3\/dak kapasitesi, en b\u00fcy\u00fck tek hatl\u0131 ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131na e\u015fde\u011ferdir; 0,80 MPa de\u015farj bas\u0131nc\u0131 ise geni\u015f end\u00fcstriyel komplekslerdeki a\u015fa\u011f\u0131 y\u00f6nl\u00fc t\u00fcketicilere uzun mesafeli boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, bu uygulamalarda kesinlikle kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi, t\u00fcm da\u011f\u0131t\u0131m a\u011f\u0131ndaki nitrojen safl\u0131\u011f\u0131n\u0131 tehlikeye atarak, ayn\u0131 ba\u015fl\u0131k taraf\u0131ndan beslenen yar\u0131 iletken \u00fcretimi, ila\u00e7 \u00fcretimi ve g\u0131da i\u015fleme tesisleri de dahil olmak \u00fczere bir\u00e7ok a\u015fa\u011f\u0131 y\u00f6nl\u00fc s\u00fcreci etkiler.<\/p>\n

\"DW-100\/8<\/p>\n

B\u00fcy\u00fck VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten b\u00fcy\u00fck VPSA azot jenerat\u00f6rleri i\u00e7in, DW-100\/8 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, geni\u015f end\u00fcstriyel kamp\u00fcslerde y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. 100 m\u00b3\/dak kapasite, ayn\u0131 anda birden fazla b\u00fcy\u00fck VPSA hatt\u0131na hizmet verebilir veya kritik azot besleme sistemleri i\u00e7in yedeklilik sa\u011flayabilir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc hidrokarbon kirlenmesi, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek t\u00fcm jenerat\u00f6r sistemindeki ay\u0131rma verimlili\u011fini d\u00fc\u015f\u00fcr\u00fcr ve b\u00fcy\u00fck tesisler i\u00e7in 1.500.000 TL'yi a\u015fabilecek maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Petrokimya Kompleksi Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Da\u011f\u0131t\u0131m\u0131<\/h3>\n

Entegre petrokimya komplekslerinde DW-100\/8, yap\u0131n\u0131n omurgas\u0131n\u0131 olu\u015fturur. y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m altyap\u0131s\u0131<\/strong>0,80 MPa de\u015farj bas\u0131nc\u0131, etilen krakerleri, polietilen reakt\u00f6rleri, aromatik kompleksler ve k\u00fck\u00fcrt geri kazan\u0131m \u00fcniteleri de dahil olmak \u00fczere d\u00fczinelerce proses \u00fcnitesine hizmet veren \u00e7ok kilometrelik da\u011f\u0131t\u0131m a\u011flar\u0131nda boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131n \u00fcstesinden gelmek i\u00e7in yeterlidir. 100 m\u00b3\/dak kapasite, ba\u015flatma, kapatma ve acil inertle\u015ftirme prosed\u00fcrleri s\u0131ras\u0131nda birden fazla proses \u00fcnitesinden gelen e\u015f zamanl\u0131 azot taleplerini destekleyebilir. Ya\u011fs\u0131z sertifikasyon zorunludur \u00e7\u00fcnk\u00fc azot, kataliz\u00f6r yataklar\u0131yla temas eder, proses ak\u0131\u015flar\u0131na girer ve hassas kimyasal depolama i\u00e7in \u00f6rt\u00fc g\u00f6revi g\u00f6r\u00fcr; bunlar\u0131n t\u00fcm\u00fc kesinlikle hidrokarbon i\u00e7ermemelidir.<\/p>\n

\"DW-100\/8<\/p>\n

LNG S\u0131v\u0131la\u015ft\u0131rma ve Yeniden Gazla\u015ft\u0131rma Terminali Azot Tedari\u011fi<\/h3>\n

LNG terminalleri muazzam miktarlarda nitrojen gerektirir. boru hatt\u0131 temizli\u011fi, tank inertle\u015ftirme ve acil azot enjeksiyonu<\/strong> DW-100\/8, kriyojenik depolama tanklar\u0131na azot sa\u011flar. 100 m\u00b3\/dak kapasitesi, birka\u00e7 g\u00fcn boyunca s\u00fcrekli y\u00fcksek ak\u0131\u015fl\u0131 azot gerektirebilecek tam terminal azot temizleme i\u015flemleri de dahil olmak \u00fczere en zorlu operasyonel senaryolarda azot tedarikini s\u00fcrd\u00fcrebilir. 0,80 MPa de\u015farj bas\u0131nc\u0131, LNG depolama tanklar\u0131n\u0131n hidrostatik bas\u0131nc\u0131n\u0131n \u00fcstesinden gelmek ve terminalin da\u011f\u0131t\u0131m a\u011f\u0131 boyunca pozitif inert gaz bas\u0131nc\u0131n\u0131 korumak i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, kriyojenik \u00f6zellikleri tehlikeye atacak ve LNG kalite spesifikasyonlar\u0131n\u0131 ihlal edecek olan LNG \u00fcr\u00fcn\u00fcn\u00fcn hidrokarbon kirlenmesini \u00f6nler.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-100\/8, nitrojen uyumlulu\u011fu, y\u00fcksek bas\u0131n\u00e7 hizmeti ve ultra y\u00fcksek kapasitede uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 180\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halkal\u0131 yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in uygundur.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj pedleri<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"DW-100\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-100\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 13,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.000 mm \u00fczerindedir. Devasa boyutuna ra\u011fmen, iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 dengesiz kuvvetleri en aza indirerek, bir platforma kurulumuna olanak tan\u0131r. 20-25 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve hassas cihazlara iletilmesini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rlerine (do\u011fal frekans 5\u20137 Hz) monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,0 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,5 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m. \u00dcnitenin 5456 \u00d7 3518 mm boyutlar\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, kompres\u00f6r g\u00f6vdesi g\u00fcvenli \u00e7al\u0131\u015fma ve bak\u0131m i\u00e7in her taraftan yeterli a\u00e7\u0131kl\u0131k sa\u011flamal\u0131d\u0131r.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 100 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (so\u011futuculardaki SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). B\u00fcy\u00fck miktarda so\u011futma suyu ihtiyac\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, yan ak\u0131\u015f filtrasyonu, kimyasal ar\u0131tma ve 10 m\u00b3'l\u00fck bir tampon tank\u0131 i\u00e7eren \u00f6zel bir kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir. So\u011futma kulesi bak\u0131m\u0131 s\u0131ras\u0131nda s\u00fcrekli \u00e7al\u0131\u015fmay\u0131 sa\u011flamak i\u00e7in so\u011futma suyu sistemi yedekli olarak tasarlanmal\u0131d\u0131r.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 ve motor ak\u0131m\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-100\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu \u00f6l\u00e7ekteki ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi (her de\u011fi\u015fimde 500 litreden fazla ya\u011flama ya\u011f\u0131 gerektirir), yap\u0131lacak ya\u011f analizi, de\u011fi\u015ftirilecek filtre elemanlar\u0131 ve izlenecek ay\u0131r\u0131c\u0131 kartu\u015flar yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. 100 m\u00b3\/dak kapasitede, ya\u011fla ilgili bak\u0131m\u0131n ortadan kald\u0131r\u0131lmas\u0131, ya\u011flanm\u0131\u015f alternatiflere k\u0131yasla y\u0131ll\u0131k 50.000-80.000 TL tasarruf anlam\u0131na gelir.<\/p>\n

\"DW-100\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-100\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. DW-100\/8'in 100 m\u00b3\/dak'l\u0131k devasa kapasitesi g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, kapal\u0131 alanlarda oksijenin h\u0131zla yer de\u011fi\u015ftirmesi potansiyeli ciddidir. T\u00fcm kurulumlarda, kompres\u00f6r binas\u0131 ve biti\u015fik alanlarda birden fazla sens\u00f6r noktas\u0131yla s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131 ve felaket durumunda tam azot ak\u0131\u015f\u0131n\u0131 kar\u015f\u0131layacak yeterli acil durum havaland\u0131rma kapasitesine sahip olmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rleri, e\u015fli sistem protokolleri ve kilitleme\/etiketleme prosed\u00fcrlerini i\u00e7ermelidir.<\/p>\n<\/div>\n

\"DW-100\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

DW-100\/8, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 6,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ultra y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu kompres\u00f6r i\u00e7in ola\u011fan\u00fcst\u00fcd\u00fcr. Kar\u015f\u0131la\u015ft\u0131rma yapmak gerekirse, benzer mega \u00f6l\u00e7ekli uygulamalardaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 6,5\u20137,5 kW\/m\u00b3\/dakika t\u00fcketirken, paralel olarak birden fazla k\u00fc\u00e7\u00fck kompres\u00f6r kullanma giri\u015fimleri, k\u0131smi y\u00fck \u00e7al\u0131\u015fmas\u0131 ve da\u011f\u0131t\u0131m kay\u0131plar\u0131ndan kaynaklanan ek verimsizlikler getirir.<\/p>\n

DW-100\/8'in verimlilik avantaj\u0131, standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 400.000\u20131.200.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflere veya paralel kompres\u00f6r d\u00fczenlemelerine k\u0131yasla. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $32.000\u2013$96.000 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Petrol ile ilgili sarf malzemelerinin tamamen ortadan kald\u0131r\u0131lmas\u0131yla (100 m\u00b3\/dak \u00f6l\u00e7e\u011finde bu \u00e7ok b\u00fcy\u00fck bir rakam olurdu) birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131n\u0131n enerji kayb\u0131n\u0131 ve fiziksel alan gereksinimlerini ortadan kald\u0131r\u0131r. 100 m\u00b3\/dak'da, tipik bir ya\u011fl\u0131 kompres\u00f6r, kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n %3-51'ini t\u00fcketecek ve \u00f6nemli miktarda zemin alan\u0131 kaplayacak \u00e7ok say\u0131da b\u00fcy\u00fck birle\u015ftirme filtresi, aktif karbon adsorber tank\u0131 ve s\u00fcrekli ya\u011f izleme cihaz\u0131 gerektirir. DW-100\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc ve alan gereksinimini tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-100\/8'i mega \u00f6l\u00e7ekli tesis ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n