{"id":557,"date":"2026-07-20T05:57:48","date_gmt":"2026-07-20T05:57:48","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=557"},"modified":"2026-08-13T08:04:13","modified_gmt":"2026-08-13T08:04:13","slug":"dw-85-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-85-8-nitrogen-compressor\/","title":{"rendered":"DW-85\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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DW-85\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu End\u00fcstriyel Uygulamalar i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda 85 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-85\/8, mega \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131 ve yo\u011fun petrokimya boru hatt\u0131 a\u011flar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta aral\u0131ks\u0131z 7\/24 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-85\/8<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-85\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz\u00fcn zirvesini temsil eden bu \u00fcr\u00fcn, hem muazzam ak\u0131\u015f kapasitesinin hem de y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131n vazge\u00e7ilmez gereksinimler oldu\u011fu en zorlu nitrojen takviye uygulamalar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. Ola\u011fan\u00fcst\u00fc bir performansa sahiptir. 85 m\u00b3\/dak kapasite<\/strong> ile e\u015fle\u015ftirilmi\u015f 0,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, end\u00fcstriyel azot s\u0131k\u0131\u015ft\u0131rma sistemlerinin ultra y\u00fcksek kapasiteli segmentinde yer almakta olup, d\u00fcnya \u00e7ap\u0131ndaki en b\u00fcy\u00fck kriyojenik hava ay\u0131rma tesislerine, mega \u00f6l\u00e7ekli VPSA kurulumlar\u0131na ve entegre petrokimya komplekslerine hizmet vermektedir.<\/p>\n

DW-85\/8'i geleneksel ya\u011flay\u0131c\u0131 alternatiflerinden temel olarak ay\u0131ran \u015fey, do\u011fal olarak ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, tamamen hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan, \u00f6zel kendinden ya\u011flamal\u0131 PTFE kompozit form\u00fclasyonlar\u0131ndan \u00fcretilmi\u015ftir. Bu tasar\u0131m felsefesi, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n kesinlikle ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flayarak, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir ar\u0131tma ekipman\u0131na gerek kalmadan. G\u0131da s\u0131n\u0131f\u0131 azot \u00fcretimi, ila\u00e7 \u00fcretimi, yar\u0131 iletken \u00fcretimi ve y\u00fcksek safl\u0131kta petrokimya s\u00fcre\u00e7lerinde faaliyet g\u00f6steren i\u015fletmeler i\u00e7in bu do\u011fal ya\u011fs\u0131zl\u0131k \u00f6zelli\u011fi, ya\u011f filtreleme sistemlerinin hem sermaye yat\u0131r\u0131m\u0131n\u0131 hem de devam eden i\u015fletme y\u00fck\u00fcn\u00fc ortadan kald\u0131r\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu unsurlar\u0131 kullan\u0131r: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindiri aras\u0131nda ustaca da\u011f\u0131t\u0131r. Bu kademeli yakla\u015f\u0131m, 85 m\u00b3\/dakika nitrojenin 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131n do\u011fas\u0131nda bulunan \u00f6nemli termal y\u00fckleri y\u00f6netmek ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in gereklidir. Her kademe, ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu i\u00e7erir ve bu da gaz s\u0131cakl\u0131klar\u0131n\u0131n, tropikal ortam ko\u015fullar\u0131nda s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kalmas\u0131n\u0131 sa\u011flar. Devasa d\u00f6kme demir \u00e7er\u00e7eve ve hassas d\u00f6vme ala\u015f\u0131ml\u0131 \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Titiz end\u00fcstriyel bak\u0131m protokolleri alt\u0131nda.<\/p>\n

\"DW-85\/8<\/p>\n<\/div>\n

<\/p>\n

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Teknik \u00d6zellikler \u2013 DW-85\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-85\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n85<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n5456 \u00d7 3518 \u00d7 2535<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n13.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n500<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Tescilli Y\u00fcksek S\u0131cakl\u0131k PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

DW-85\/8 geli\u015fmi\u015f bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve s\u00fcr\u00fcc\u00fc band\u0131 sistemi<\/strong> Cam elyaf\u0131, bronz par\u00e7ac\u0131klar\u0131 ve molibden dis\u00fclf\u00fcr ile g\u00fc\u00e7lendirilmi\u015f, \u00f6zel bir PTFE kompozit form\u00fclasyonundan \u00fcretilmi\u015ftir. Bu malzeme, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,05'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131 ta\u015f\u0131nma riskini tamamen ortadan kald\u0131r\u0131r. Form\u00fclasyon, 0,80 MPa'da 85 m\u00b3\/dak ak\u0131\u015fla ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 ve mekanik gerilmelere \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 200\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131 ve s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. End\u00fcstriyel gaz operat\u00f6rleri i\u00e7in bu, \u015funlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> A\u015fa\u011f\u0131 y\u00f6nl\u00fc filtreleme sermayesi, bak\u0131m i\u015f\u00e7ili\u011fi veya enerji kay\u0131plar\u0131 olmadan.<\/p>\n

2. Geli\u015fmi\u015f \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> DW-85\/8 kompres\u00f6r\u00fc, zorlu 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak iyile\u015ftirilmi\u015ftir. B\u00fcy\u00fck \u00e7apl\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 silindir ile y\u00fcksek bas\u0131n\u00e7l\u0131 silindir aras\u0131ndaki \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 b\u00f6lerek, kompres\u00f6r her kademede \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan \u00f6zel y\u00fcksek kapasiteli borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar. Bu agresif termal y\u00f6netim, ultra y\u00fcksek kapasiteli s\u0131k\u0131\u015ft\u0131rmaya \u00f6zg\u00fc y\u00fcksek s\u0131cakl\u0131klarda PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in kritik \u00f6neme sahiptir ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131n\u0131n hizmet \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 45% uzat\u0131r.<\/p>\n

3. \u00dcst\u00fcn Kuvvet Dengesine Sahip Dev D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG30 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 35B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131 ve g\u00fc\u00e7lendirilmi\u015f ta\u015f\u0131y\u0131c\u0131 kaideleri ile. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Ola\u011fan\u00fcst\u00fc birinci dereceden kuvvet iptali sa\u011flayarak, e\u015fde\u011fer kapasitedeki tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 85%'den fazla azalt\u0131r. Bu \u00f6l\u00e7ekteki bir makine i\u00e7in bu mekanik avantaj d\u00f6n\u00fc\u015ft\u00fcr\u00fcc\u00fcd\u00fcr: DW-85\/8, takviyeli beton atalet blo\u011fu \u00fczerinde \u00e7al\u0131\u015fabilir. minimum 18 ton<\/strong>Oysa tek s\u0131ral\u0131 bir yap\u0131n\u0131n temel k\u00fctlesi 30 tondan fazla olacakt\u0131r. Temel k\u00fctlesindeki bu azalma, do\u011frudan daha d\u00fc\u015f\u00fck in\u015faat m\u00fchendisli\u011fi maliyetlerine, daha h\u0131zl\u0131 in\u015faat programlar\u0131na ve s\u0131n\u0131rl\u0131 temel kapasitesine sahip mevcut kompres\u00f6r binalar\u0131nda basitle\u015ftirilmi\u015f tadilat kurulumlar\u0131na d\u00f6n\u00fc\u015fmektedir.<\/p>\n

4. Y\u00fcksek G\u00fc\u00e7l\u00fc Orta Gerilim Motor Tahrik Sistemi<\/h3>\n

DW-85\/8, bir motor taraf\u0131ndan \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 500 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Bu g\u00fc\u00e7 seviyesinde, orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc sadece avantajl\u0131 de\u011fil, ayn\u0131 zamanda gereklidir. 380V'luk bir motor, pratik olmayan kablo boyutlar\u0131 (300 mm\u00b2'den fazla kesit alan\u0131), b\u00fcy\u00fck \u015falt cihazlar\u0131 gerektirir ve \u00f6nemli I\u00b2R kay\u0131plar\u0131na maruz kal\u0131r. 6kV\/10kV konfig\u00fcrasyonu, standart end\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegre olarak elektrik altyap\u0131 maliyetlerini en aza indirir, g\u00fc\u00e7 kablolama kay\u0131plar\u0131n\u0131 azalt\u0131r ve genel sistem verimlili\u011fini art\u0131r\u0131r. Mevcut 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in DW-85\/8, ger\u00e7ek tak ve \u00e7al\u0131\u015ft\u0131r elektrik uyumlulu\u011fu sunar.<\/p>\n

\"DW-85\/8<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Mega \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Tesisleri<\/h3>\n

5.000\u201315.000 Nm\u00b3\/h gaz halindeki azot \u00fcreten mega \u00f6l\u00e7ekli kriyojenik ASU tesislerinde DW-85\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek kapasiteli nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile da\u011f\u0131t\u0131m ba\u015fl\u0131\u011f\u0131 aras\u0131nda yer alan bu \u00fcnite, ola\u011fan\u00fcst\u00fc 85 m\u00b3\/dak kapasitesiyle en b\u00fcy\u00fck ba\u011f\u0131ms\u0131z ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131na e\u015fde\u011ferdir; 0,80 MPa de\u015farj bas\u0131nc\u0131 ise geni\u015f end\u00fcstriyel komplekslerdeki a\u015fa\u011f\u0131 y\u00f6nl\u00fc t\u00fcketicilere uzun mesafeli boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, bu uygulamalarda kesinlikle kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi, yar\u0131 iletken gofret \u00fcretimi, farmas\u00f6tik steril \u00fcretim ve ayn\u0131 da\u011f\u0131t\u0131m a\u011f\u0131n\u0131 payla\u015fabilecek g\u0131da s\u0131n\u0131f\u0131 ambalaj hatlar\u0131 da dahil olmak \u00fczere en hassas s\u00fcre\u00e7lere sa\u011flanan nitrojenin safl\u0131\u011f\u0131n\u0131 tehlikeye atacakt\u0131r.<\/p>\n

\"DW-85\/8<\/p>\n

Mega \u00d6l\u00e7ekli VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosferik bas\u0131nca yak\u0131n bir bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten b\u00fcy\u00fck end\u00fcstriyel VPSA azot jenerat\u00f6rleri i\u00e7in, DW-85\/8 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, geni\u015f tesis a\u011flar\u0131nda y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. 85 m\u00b3\/dak kapasite, tek bir DW-85\/8'in paralel \u00e7al\u0131\u015fan birden fazla VPSA hatt\u0131na hizmet etmesini, takviye ekipman\u0131n\u0131 birle\u015ftirmesini ve bak\u0131m lojisti\u011fini basitle\u015ftirmesini sa\u011flar. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc hidrokarbon kontaminasyonu, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve adsorban\u0131n tamamen de\u011fi\u015ftirilmesini gerektirir; bu da y\u00fcz binlerce dolara mal olan ve haftalarca s\u00fcren ar\u0131za s\u00fcresi gerektiren bir i\u015flemdir.<\/p>\n

Entegre Petrokimya Kompleksi Azot Tedari\u011fi<\/h3>\n

Birden fazla proses \u00fcnitesini kapsayan entegre petrokimya komplekslerinde, DW-85\/8 merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r\u00fcn korunmas\u0131, boru hatt\u0131n\u0131n temizlenmesi, acil azot enjeksiyonu ve tank \u00e7iftli\u011finin \u00f6rt\u00fclmesi<\/strong>0,80 MPa de\u015farj bas\u0131nc\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 proses kaplar\u0131n\u0131n, hidrokraking reakt\u00f6rlerinin ve etilen kraking f\u0131r\u0131nlar\u0131n\u0131n bas\u0131n\u00e7 de\u011ferlerini a\u015fmak i\u00e7in yeterlidir ve ara takviye gerektirmeden do\u011frudan azot enjeksiyonuna olanak tan\u0131r. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi, birka\u00e7 aya kadar s\u00fcrebilen uzun s\u00fcreli bak\u0131m ve onar\u0131m kampanyalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikasyon, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi uygulamalar i\u00e7in zorunludur.<\/p>\n

\"DW-85\/8<\/p>\n

LNG S\u0131v\u0131la\u015ft\u0131rma ve Yeniden Gazla\u015ft\u0131rma Terminali \u0130nertle\u015ftirme<\/h3>\n

LNG s\u0131v\u0131la\u015ft\u0131rma tesisleri ve yeniden gazla\u015ft\u0131rma terminalleri, y\u00fcksek safl\u0131kta nitrojenin b\u00fcy\u00fck hacimlerine ihtiya\u00e7 duyar. Proses inertle\u015ftirme, depolama tank\u0131 \u00f6rt\u00fcleme, boru hatt\u0131 temizleme ve acil gaz yer de\u011fi\u015ftirme<\/strong>DW-85\/8'in 85 m\u00b3\/dak kapasitesi, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m hatt\u0131 arac\u0131l\u0131\u011f\u0131yla ayn\u0131 anda birden fazla LNG depolama tank\u0131na, proses \u00fcnitesine ve deniz y\u00fckleme\/bo\u015faltma sistemine besleme sa\u011flayabilir. 0,80 MPa de\u015farj bas\u0131nc\u0131, b\u00fcy\u00fck LNG depolama tanklar\u0131n\u0131n hidrostatik bas\u0131nc\u0131n\u0131n \u00fcstesinden gelmek ve \u00fcr\u00fcn transfer i\u015flemleri s\u0131ras\u0131nda pozitif inert gaz \u00f6rt\u00fclerini korumak i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, kriyojenik \u0131s\u0131 e\u015fanj\u00f6rlerinde kat\u0131 tortular olu\u015fturacak ve s\u0131v\u0131la\u015ft\u0131rma verimlili\u011fini tehlikeye atacak LNG proses ak\u0131\u015flar\u0131n\u0131n ya\u011f ile kirlenmesini \u00f6nler.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-85\/8, nitrojen uyumlulu\u011fu, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda \u00e7al\u0131\u015fma b\u00fct\u00fcnl\u00fc\u011f\u00fc ve en zorlu ko\u015fullar alt\u0131nda uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG30 \/ HT300, entegre so\u011futma suyu ceketleri, takviyeli nerv\u00fcrl\u00fc<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f, 120.000 saat nominal kullan\u0131m \u00f6mr\u00fc.<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz-MoS\u2082 Kompoziti<\/td>\nKendinden ya\u011flamal\u0131, 200\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip, a\u015f\u0131nma oran\u0131 <0,03 mm\/1000h<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, y\u00fck ta\u015f\u0131ma<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yayl\u0131, y\u00fcksek ak\u0131\u015fl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, bas\u0131n\u00e7l\u0131 ya\u011flamal\u0131 b\u00fcy\u00fck u\u00e7, 500kW nominal g\u00fc\u00e7.<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme, y\u00fcksek kapasiteli<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu s\u0131cakl\u0131\u011f\u0131na uygun, y\u00fcksek verimlilik.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nA\u011f\u0131r Yap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmlemeli montaj, 13 ton ta\u015f\u0131ma kapasitesi.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta en az 30 dakika s\u00fcreyle hidrostatik bas\u0131n\u00e7 testine tabi tutulur. Bu \u00f6l\u00e7ekteki bir makine i\u00e7in, malzeme izlenebilirli\u011fi, fabrika sertifikasyonundan nihai montaja kadar sa\u011flan\u0131r.<\/p>\n

\"DW-85\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-85\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 13,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 1.100 mm \u00fczerindedir. Devasa boyutuna ra\u011fmen, iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 ola\u011fan\u00fcst\u00fc bir kuvvet dengesi sa\u011flayarak, bir platforma monte edilmesine olanak tan\u0131r. 18-22 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara, enstr\u00fcmantasyona ve personel alanlar\u0131na iletilmesini \u00f6nlemek i\u00e7in a\u011f\u0131r hizmet tipi elastomerik titre\u015fim izolat\u00f6rlerine (do\u011fal frekans 5\u20137 Hz) monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 2,0 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,5 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,5 m. Bak\u0131m i\u015flemleri i\u00e7in minimum 15 ton kapasiteli \u00f6zel bir tavan vinci veya portal sistemi \u00f6nerilir.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 85 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde ve ayr\u0131 ak\u0131\u015f kontrol vanalar\u0131yla su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, y\u00fcksek kapasiteli so\u011futucularda kire\u00e7 olu\u015fumunu, korozyonu ve biyolojik kirlenmeyi \u00f6nlemek i\u00e7in yan ak\u0131\u015fl\u0131 filtrasyon, kimyasal ar\u0131tma ve 5 m\u00b3'l\u00fck bir tampon tank\u0131 i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131, tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 ve yatak s\u0131cakl\u0131klar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu, plaka \u00e7atlamas\u0131 veya yuva a\u015f\u0131nmas\u0131 a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,20 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 aksamlar\u0131n\u0131 de\u011fi\u015ftirin; silindir i\u00e7 y\u00fczeyini \u00e7izikler a\u00e7\u0131s\u0131ndan kontrol edin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,06 mm'den fazla ise yataklar\u0131 de\u011fi\u015ftirin; biyel kolu hizalamas\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-85\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, e\u015fde\u011fer kapasitedeki ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yoktur (y\u0131lda 400-600 litre tasarruf sa\u011flar), analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yoktur, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yoktur ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yoktur. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu makineler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, daha d\u00fc\u015f\u00fck i\u015f\u00e7ilik maliyetleri, azalt\u0131lm\u0131\u015f yedek par\u00e7a sto\u011fu ve daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi anlam\u0131na gelir; bunlar, b\u00fcy\u00fck end\u00fcstriyel kompleksler i\u00e7in tek nitrojen kayna\u011f\u0131 olarak hizmet veren makineler i\u00e7in kritik fakt\u00f6rlerdir.<\/p>\n

\"DW-85\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-85\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm DW-85\/8 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda, biti\u015fik koridorlarda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Bu \u00fcnitenin muazzam ak\u0131\u015f kapasitesi g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rleri, bir e\u015fli sistem protokol\u00fc ve kurtarma ekipmanlar\u0131n\u0131 i\u00e7ermelidir. A\u00e7\u0131k hava kurulumlar\u0131nda, r\u00fczgar y\u00f6n\u00fc g\u00f6stergeleri ve acil durum toplanma noktalar\u0131 a\u00e7\u0131k\u00e7a i\u015faretlenmelidir.<\/p>\n<\/div>\n

\"DW-85\/8<\/p>\n<\/div>\n

<\/p>\n

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Performans ve Verimlilik Analizi<\/h2>\n

DW-85\/8, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 5,88 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ultra y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu bir kompres\u00f6r i\u00e7in dikkat \u00e7ekicidir ve \u00fcniteyi 60\u2013100 m\u00b3\/min kapasite s\u0131n\u0131f\u0131nda rekabet\u00e7i bir konuma getirir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7l\u0131, y\u00fcksek kapasiteli uygulamalardaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 6,2\u20137,0 kW\/m\u00b3\/min t\u00fcketirken, eski tek kademeli pistonlu tasar\u0131mlar e\u015fde\u011fer de\u015farj bas\u0131n\u00e7lar\u0131nda 8,0 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

DW-85\/8'in verimlilik avantaj\u0131, standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 220.000\u2013480.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $17.600\u2013$38.400 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131 ve ya\u011f analizi) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 22\u201332% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyut ve bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 TP3T'sini t\u00fcketen kapsaml\u0131 birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. DW-85\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak, sistemin etkin verimlili\u011fini daha da art\u0131r\u0131r ve toplam elektrik altyap\u0131s\u0131 gereksinimini azalt\u0131r.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-85\/8'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n