{"id":556,"date":"2026-07-20T05:51:00","date_gmt":"2026-07-20T05:51:00","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=556"},"modified":"2026-08-13T07:04:45","modified_gmt":"2026-08-13T07:04:45","slug":"dw-60-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/dw-60-8-nitrogen-compressor\/","title":{"rendered":"DW-60\/8 Azot Kompres\u00f6r\u00fc \u2013 Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Gaz \u015eebekeleri i\u00e7in A\u011f\u0131r Hizmet Tipi Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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DW-60\/8 Azot Kompres\u00f6r\u00fc \u2013 Y\u00fcksek Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Gaz \u015eebekeleri i\u00e7in A\u011f\u0131r Hizmet Tipi Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda 60 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan DW-60\/8, b\u00fcy\u00fck \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131 ve zorlu petrokimya boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta 7\/24 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"DW-60\/8<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O DW-60\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, end\u00fcstriyel azot uygulamalar\u0131n\u0131n en zorlu gereksinimlerini, yani y\u00fcksek ak\u0131\u015f kapasitesi ve y\u00fcksek de\u015farj bas\u0131nc\u0131n\u0131 kar\u015f\u0131lamak \u00fczere tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fczde \u00f6nemli bir ilerlemeyi temsil etmektedir. 60 m\u00b3\/dak kapasite<\/strong> ile e\u015fle\u015ftirilmi\u015f 0,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, DW serimizin en \u00fcst kademesinde yer alarak standart nitrojen takviyesi ile y\u00fcksek bas\u0131n\u00e7l\u0131 end\u00fcstriyel gaz da\u011f\u0131t\u0131m\u0131 aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r.<\/p>\n

DW-60\/8'i geleneksel ya\u011flay\u0131c\u0131 alternatiflerinden ay\u0131ran \u00f6zellik, do\u011fal olarak ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, tamamen hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan, kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir; bu da nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar. Bu tasar\u0131m felsefesi \u015funlar\u0131 sa\u011flar: ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131 yerel olarak<\/strong>Bu sayede, g\u0131da, ila\u00e7 ve elektronik sekt\u00f6rlerindeki azot uygulamalar\u0131nda aksi takdirde zorunlu olacak olan maliyetli son i\u015flem ya\u011f filtreleme ekipmanlar\u0131na olan ihtiya\u00e7 ortadan kalkar.<\/p>\n

Kompres\u00f6r mimarisi \u015fu \u015fekildedir: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindiri aras\u0131nda en uygun \u015fekilde da\u011f\u0131t\u0131r. Bu kademeli yakla\u015f\u0131m, nitrojenin 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131yla ili\u015fkili termal gerilimleri y\u00f6netmek ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in kritik \u00f6neme sahiptir. Her kademe, ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu i\u00e7erir ve s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile gaz s\u0131cakl\u0131klar\u0131n\u0131 g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda tutar. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili tertibat\u0131, minimum hizmet \u00f6mr\u00fc i\u00e7in tasarlanm\u0131\u015ft\u0131r. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"DW-60\/8<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 DW-60\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nDW-60\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n60<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n5000 \u00d7 1800 \u00d7 1450<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n350<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek S\u0131cakl\u0131k PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

DW-60\/8, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131, karbon elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f geli\u015fmi\u015f PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na ta\u015f\u0131nmas\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r. Halkalar, 0,80 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 185\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131 ve s\u0131zd\u0131rmazl\u0131k b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur. End\u00fcstriyel gaz operat\u00f6rleri i\u00e7in bu, \u015fu anlama gelir: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme sistemlerinin gerektirdi\u011fi sermaye harcamas\u0131, bak\u0131m y\u00fck\u00fc veya enerji kayb\u0131 olmadan.<\/p>\n

2. Geli\u015fmi\u015f \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> DW-60\/8 kompres\u00f6r\u00fc, zorlu 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 silindir aras\u0131ndaki \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 b\u00f6lerek, kompres\u00f6r tek kademeli tasar\u0131mlara k\u0131yasla kademe ba\u015f\u0131na \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda yer alan \u00f6zel y\u00fcksek verimli borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim stratejisi, y\u00fcksek bas\u0131n\u00e7ta PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in gereklidir ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli alternatiflere k\u0131yasla valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 45% uzat\u0131r.<\/p>\n

3. \u00dcst\u00fcn Denge \u0130\u00e7in Uzat\u0131lm\u0131\u015f Yatay \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131na sahip. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. Uzat\u0131lm\u0131\u015f yatay yerle\u015fim (5000 mm uzunluk), ola\u011fan\u00fcst\u00fc yap\u0131sal rijitlik ve yatak destek a\u00e7\u0131kl\u0131\u011f\u0131 sa\u011flayarak, 60 m\u00b3\/dak s\u0131k\u0131\u015ft\u0131rman\u0131n \u00f6nemli tork y\u00fckleri alt\u0131nda krank mili sapmas\u0131n\u0131 en aza indirir. Bu mekanik avantaj, en az 12 tonluk takviyeli beton atalet blo\u011funa kurulumu m\u00fcmk\u00fcn k\u0131larak, e\u015fde\u011fer tek s\u0131ral\u0131 kompres\u00f6rlere k\u0131yasla in\u015faat m\u00fchendisli\u011fi maliyetlerini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/p>\n

4. End\u00fcstriyel G\u00fc\u00e7 Sistemleri i\u00e7in Orta Gerilim Direkt Tahrik Sistemi<\/h3>\n

DW-60\/8, bir motor taraf\u0131ndan \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 350 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc, bu g\u00fc\u00e7 de\u011ferindeki 380V'luk bir motor i\u00e7in gerekli olacak a\u015f\u0131r\u0131 b\u00fcy\u00fck d\u00fc\u015f\u00fck gerilim \u015falt cihaz\u0131 ve kal\u0131n kablolama ihtiyac\u0131n\u0131 ortadan kald\u0131r\u0131r. End\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegrasyon, elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr, g\u00fc\u00e7 kablolar\u0131ndaki I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirir ve genel enerji verimlili\u011fini art\u0131r\u0131r. 6kV veya 10kV bara sistemlerinin standart oldu\u011fu b\u00fcy\u00fck \u00f6l\u00e7ekli end\u00fcstriyel tesisler i\u00e7in DW-60\/8, ek transformat\u00f6r ekipman\u0131na gerek kalmadan sorunsuz elektrik uyumlulu\u011fu sunar.<\/p>\n

\"DW-60\/8<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

B\u00fcy\u00fck \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Da\u011f\u0131t\u0131m\u0131<\/h3>\n

2.500\u20136.000 Nm\u00b3\/h gaz halindeki azot \u00fcreten b\u00fcy\u00fck kriyojenik ASU tesislerinde DW-60\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile end\u00fcstriyel da\u011f\u0131t\u0131m a\u011f\u0131 aras\u0131nda yer alan bu kompres\u00f6r, 60 m\u00b3\/dak kapasitesiyle \u00e7o\u011fu orta \u00f6l\u00e7ekli ASU'nun \u00e7\u0131k\u0131\u015f kapasitesini a\u015farak, en y\u00fcksek talep d\u00f6nemleri i\u00e7in yedek kapasite sa\u011flar ve tek bir kompres\u00f6r\u00fcn birden fazla ASU hatt\u0131na hizmet vermesine olanak tan\u0131r. 0,80 MPa de\u015farj bas\u0131nc\u0131, entegre \u00e7elik fabrikalar\u0131, petrokimya kompleksleri, LNG yeniden gazla\u015ft\u0131rma terminalleri ve enerji \u00fcretim tesisleri gibi a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicilerine uzun mesafeli boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in \u00f6nemli bir d\u00fc\u015f\u00fc\u015f y\u00fcksekli\u011fi sa\u011flar. Ya\u011fs\u0131z tasar\u0131m kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi, t\u00fcm da\u011f\u0131t\u0131m a\u011f\u0131ndaki nitrojen safl\u0131\u011f\u0131n\u0131 tehlikeye atarak, ayn\u0131 da\u011f\u0131t\u0131m hatt\u0131ndan beslenen yar\u0131 iletken, ila\u00e7 ve g\u0131da \u00fcretim tesislerindeki hassas s\u00fcre\u00e7leri etkileyebilir.<\/p>\n

\"DW-60\/8<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten b\u00fcy\u00fck VPSA azot jenerat\u00f6rleri i\u00e7in, DW-60\/8 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. Y\u00fcksek de\u015farj bas\u0131nc\u0131, da\u011f\u0131t\u0131m \u015febekesindeki bas\u0131n\u00e7 kay\u0131plar\u0131n\u0131n \u00f6nemli olabilece\u011fi, merkezi bir da\u011f\u0131t\u0131m hatt\u0131 \u00fczerinden birden fazla t\u00fcketiciye hizmet veren VPSA tesisleri i\u00e7in \u00f6zellikle de\u011ferlidir. 60 m\u00b3\/dak kapasite, DW-60\/8'in paralel \u00e7al\u0131\u015fan birden fazla VPSA hatt\u0131 i\u00e7in birincil g\u00fc\u00e7lendirici olarak hizmet vermesine veya y\u00fcksek talep d\u00f6nemlerinde tepe y\u00fck azaltma kapasitesi sa\u011flamas\u0131na olanak tan\u0131r. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu kesinlikle gereklidir \u00e7\u00fcnk\u00fc hidrokarbon kirlenmesi, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Proses Azotu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde DW-60\/8, y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r yata\u011f\u0131n\u0131n korunmas\u0131, boru hatt\u0131n\u0131n temizlenmesi, acil durum kab\u0131na enjeksiyon yap\u0131lmas\u0131 ve hidrostatik testler.<\/strong>0,80 MPa de\u015farj bas\u0131nc\u0131, tipik proses kaplar\u0131n\u0131n, reakt\u00f6r sistemlerinin ve y\u00fcksek bas\u0131n\u00e7l\u0131 boru hatt\u0131 segmentlerinin bas\u0131n\u00e7 de\u011ferlerinin \u00fcstesinden gelmek i\u00e7in yeterlidir ve ara takviye gerektirmeden do\u011frudan azot enjeksiyonuna olanak tan\u0131r. S\u00fcrekli \u00e7al\u0131\u015fma derecesi, birka\u00e7 hafta s\u00fcrebilecek uzun s\u00fcreli bak\u0131m ve onar\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikas\u0131, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya kataliz\u00f6r zehirlenmesini veya \u00fcr\u00fcn kontaminasyonunu \u00f6nlemek i\u00e7in tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"DW-60\/8<\/p>\n

LNG Tesisi Temizleme ve \u0130nertle\u015ftirme \u0130\u015flemleri<\/h3>\n

LNG s\u0131v\u0131la\u015ft\u0131rma ve yeniden gazla\u015ft\u0131rma tesisleri, y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen gaz\u0131n\u0131n b\u00fcy\u00fck hacimlerine ihtiya\u00e7 duyar. So\u011fuk kutu temizli\u011fi, boru hatt\u0131 inertle\u015ftirme, depolama tank\u0131 \u00f6rt\u00fcleme ve acil gaz tahliyesi<\/strong>DW-60\/8'in 60 m\u00b3\/dak kapasitesi ve 0,80 MPa de\u015farj bas\u0131nc\u0131, nitrojenin kriyojenik sistem geri bas\u0131n\u00e7lar\u0131n\u0131 a\u015fmak ve t\u00fcm operasyonel a\u015famalarda pozitif inert gaz ak\u0131\u015f\u0131n\u0131 korumak i\u00e7in yeterli bas\u0131n\u00e7ta verilmesi gereken LNG operasyonlar\u0131n\u0131n zorlu gereksinimlerine ideal olarak uygundur. Ya\u011fs\u0131z tasar\u0131m, kriyojenik \u0131s\u0131 e\u015fanj\u00f6rlerinin ve molek\u00fcler elek kurutucular\u0131n\u0131n ya\u011fla kirlenmesini \u00f6nler; bu da kirlenmeye, \u0131s\u0131 transfer verimlili\u011finin azalmas\u0131na ve kriyojenik serviste potansiyel g\u00fcvenlik tehlikelerine neden olur.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

DW-60\/8, nitrojen uyumlulu\u011fu, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda \u00e7al\u0131\u015fma b\u00fct\u00fcnl\u00fc\u011f\u00fc ve zorlu ko\u015fullar alt\u0131nda uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Karbon-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 185\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halkal\u0131 yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in uygundur.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj pedleri<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"DW-60\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

DW-60\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 6,00 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131, dengesiz kuvvetleri en aza indirerek, kurulumun kolayla\u015ft\u0131r\u0131lmas\u0131 i\u00e7in uygun bir zemine monte edilmesine olanak tan\u0131r. 12-15 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve hassas cihazlara iletilmesini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m. Uzat\u0131lm\u0131\u015f 5000 mm uzunluk, kompres\u00f6r\u00fc ve bak\u0131m bo\u015fluklar\u0131n\u0131 bar\u0131nd\u0131rmak i\u00e7in minimum 7000 mm makine dairesi boyutuna ihtiya\u00e7 duyar.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 60 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (so\u011futuculardaki SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu veya ortam s\u0131cakl\u0131klar\u0131n\u0131n y\u00fcksek oldu\u011fu yerlerde, kire\u00e7 olu\u015fumunu, korozyonu ve biyolojik kirlenmeyi \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131 ve tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

DW-60\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, daha d\u00fc\u015f\u00fck i\u015f\u00e7ilik maliyetleri, azalt\u0131lm\u0131\u015f yedek par\u00e7a sto\u011fu ve s\u00fcrekli end\u00fcstriyel operasyonlar i\u00e7in daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi anlam\u0131na gelir.<\/p>\n

\"DW-60\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

DW-60\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm DW-60\/8 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir. Bodrum katlar\u0131nda veya k\u0131smen kapal\u0131 yap\u0131larda bulunan kurulumlar i\u00e7in ek azot sal\u0131n\u0131m\u0131 tespiti \u00f6nerilir.<\/p>\n<\/div>\n

\"DW-60\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

DW-60\/8, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 5,83 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, \u00f6nemli bir bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ya\u011fs\u0131z pistonlu kompres\u00f6r i\u00e7in rekabet\u00e7i olup, \u00fcniteyi 50\u201370 m\u00b3\/min y\u00fcksek bas\u0131n\u00e7 kapasite s\u0131n\u0131f\u0131nda avantajl\u0131 bir konuma getirmektedir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7 uygulamalar\u0131ndaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 6,2\u20137,0 kW\/m\u00b3\/min t\u00fcketirken, eski tek kademeli pistonlu tasar\u0131mlar e\u015fde\u011fer de\u015farj bas\u0131n\u00e7lar\u0131nda 7,5 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

DW-60\/8'in verimlilik avantaj\u0131, standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 144.000\u2013336.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $11.520\u2013$26.880 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131 ve ya\u011f analizi) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 22\u201332% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyut ve bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 TP3T'sini t\u00fcketen birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. DW-60\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak, sistemin etkin verimlili\u011fini daha da art\u0131r\u0131r ve nitrojen s\u0131k\u0131\u015ft\u0131rma istasyonunun toplam elektrik ihtiyac\u0131n\u0131 azalt\u0131r.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

DW-60\/8'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n