{"id":555,"date":"2026-07-20T05:46:18","date_gmt":"2026-07-20T05:46:18","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=555"},"modified":"2026-08-13T08:04:19","modified_gmt":"2026-08-13T08:04:19","slug":"lw-60-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-60-8-nitrogen-compressor\/","title":{"rendered":"LW-60\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu 0,80 MPa End\u00fcstriyel \u015eebekeler i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Edici"},"content":{"rendered":"
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LW-60\/8 Azot Kompres\u00f6r\u00fc \u2013 Zorlu 0,80 MPa End\u00fcstriyel \u015eebekeler i\u00e7in Ultra Y\u00fcksek Kapasiteli Ya\u011fs\u0131z N2 Takviye Edici<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda 60 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-60\/8, mega \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131 ve yo\u011fun petrokimya boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek bas\u0131n\u00e7ta aral\u0131ks\u0131z 7\/24 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-60\/8<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-60\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Bu \u00fcr\u00fcn, b\u00fcy\u00fck \u00f6l\u00e7ekli end\u00fcstriyel gaz altyap\u0131s\u0131nda en zorlu nitrojen bas\u0131n\u00e7land\u0131rma gereksinimlerini kar\u015f\u0131lamak \u00fczere tasarlanm\u0131\u015f, ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fcz\u00fcn zirvesini temsil etmektedir. Ola\u011fan\u00fcst\u00fc bir performansa sahiptir. 60 m\u00b3\/dak kapasite<\/strong> sa\u011flam bir \u015fekilde e\u015fle\u015ftirildi 0,80 MPa de\u015farj bas\u0131nc\u0131<\/strong>Bu \u00fcnite, ak\u0131\u015f ve bas\u0131nc\u0131n pazarl\u0131k konusu olmad\u0131\u011f\u0131 mega \u00f6l\u00e7ekli kriyojenik hava ay\u0131rma tesislerinin, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131n\u0131n ve yo\u011fun petrokimya da\u011f\u0131t\u0131m a\u011flar\u0131n\u0131n temel \u00e7al\u0131\u015fma \u00fcnitesi olarak \u00f6ne \u00e7\u0131kmaktad\u0131r.<\/p>\n

LW-60\/8'i geleneksel ya\u011flanm\u0131\u015f alternatiflerden ay\u0131ran \u00f6zellik, do\u011fal olarak ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, tamamen hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan, \u00f6zel kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir. Bu tasar\u0131m felsefesi, nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131n kesinlikle ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flayarak, ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131<\/strong> Herhangi bir ar\u0131tma ekipman\u0131na ihtiya\u00e7 duymadan. G\u0131da i\u015fleme, ila\u00e7 \u00fcretimi, yar\u0131 iletken \u00fcretimi ve petrokimya i\u015fleme sekt\u00f6rlerindeki operat\u00f6rler i\u00e7in bu do\u011fal ya\u011fs\u0131zl\u0131k \u00f6zelli\u011fi, ya\u011f filtreleme sistemlerinin sermaye harcamalar\u0131n\u0131, bak\u0131m y\u00fck\u00fcn\u00fc ve enerji kayb\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n

Kompres\u00f6r mimarisi \u015fu \u015fekildedir: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bu konfig\u00fcrasyon, \u00f6nemli bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindiri aras\u0131nda en uygun \u015fekilde da\u011f\u0131t\u0131r. Bu kademeli yakla\u015f\u0131m, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n boyutsal b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korurken 0,80 MPa de\u015farj bas\u0131nc\u0131yla ili\u015fkili termal y\u00fckleri y\u00f6netmek i\u00e7in gereklidir. Her kademe, ba\u011f\u0131ms\u0131z y\u00fcksek verimli bir ara so\u011futucu i\u00e7erir ve bu sayede gaz s\u0131cakl\u0131klar\u0131, s\u00fcrekli maksimum kapasite \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kal\u0131r. Devasa d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, minimum hizmet \u00f6mr\u00fc i\u00e7in derecelendirilmi\u015ftir. 120.000 saat<\/strong> Standart bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW-60\/8<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-60\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-60\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n60<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2380 \u00d7 1500 \u00d7 2560<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.50<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n350<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n6 bin veya 10 bin<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Y\u00fcksek S\u0131cakl\u0131k PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/h3>\n

LW-60\/8 geli\u015fmi\u015f bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131, karbon grafit ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f \u00f6zel PTFE kompozitlerinden \u00fcretilmi\u015ftir. Bu malzeme form\u00fclasyonu, harici hidrokarbon ya\u011flamas\u0131 olmadan 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n nitrojen \u00fcr\u00fcn ak\u0131\u015f\u0131na ta\u015f\u0131nmas\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r. Halkalar, 0,80 MPa \u00e7al\u0131\u015fma ile ili\u015fkili y\u00fcksek de\u015farj s\u0131cakl\u0131klar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r ve 185\u00b0C'ye kadar boyutsal kararl\u0131l\u0131\u011f\u0131 ve s\u0131zd\u0131rmazl\u0131k etkinli\u011fini korur. End\u00fcstriyel gaz operat\u00f6rleri i\u00e7in bu, \u015funlar\u0131 sa\u011flar: yerel ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme ekipmanlar\u0131n\u0131n sermaye maliyeti, bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131 veya enerji kayb\u0131 olmadan.<\/p>\n

2. Geli\u015fmi\u015f \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-60\/8 kompres\u00f6r\u00fc, zorlu 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. Toplam bas\u0131n\u00e7 oran\u0131n\u0131n d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6l\u00fcnmesiyle, kompres\u00f6r tek kademeli tasar\u0131mlara k\u0131yasla kademe ba\u015f\u0131na \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda yer alan \u00f6zel y\u00fcksek verimli bir borulu so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 160\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim, PTFE halkas\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak ve valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli alternatiflere k\u0131yasla yakla\u015f\u0131k 45% uzatmak i\u00e7in kritik \u00f6neme sahiptir.<\/p>\n

3. \u00dcst\u00fcn Kuvvet Dengesine Sahip Dev D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) do\u011frudan d\u00f6k\u00fcm\u00fcn i\u00e7ine i\u015flenmi\u015f entegre so\u011futma suyu kanallar\u0131na sahip. iki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi<\/strong> Birinci dereceden do\u011fal kuvvet dengelemesi sa\u011flayarak, e\u015fde\u011fer kapasitedeki tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 85%'den fazla azalt\u0131r. Bu mekanik avantaj, minimum 12 tonluk (tek s\u0131ral\u0131 e\u015fde\u011ferleri i\u00e7in 18+ tona kar\u015f\u0131l\u0131k) takviyeli beton atalet blo\u011funa kurulumu m\u00fcmk\u00fcn k\u0131lar, in\u015faat m\u00fchendisli\u011fi maliyetlerini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r ve temel kapasitesinin s\u0131n\u0131rl\u0131 olabilece\u011fi mevcut kompres\u00f6r binalar\u0131nda sonradan yap\u0131lan kurulumlar\u0131 basitle\u015ftirir.<\/p>\n

4. B\u00fcy\u00fck \u00d6l\u00e7ekli Entegrasyon i\u00e7in Orta Gerilim Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-60\/8, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 350 kW orta gerilim ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygun olarak 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. Orta gerilim s\u00fcr\u00fcc\u00fcs\u00fc, bu g\u00fc\u00e7 de\u011ferindeki 380V'luk bir motor i\u00e7in gerekli olacak a\u015f\u0131r\u0131 b\u00fcy\u00fck d\u00fc\u015f\u00fck gerilim \u015falt cihazlar\u0131na ve pratik olmayan kal\u0131n kablolamaya olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. End\u00fcstriyel orta gerilim da\u011f\u0131t\u0131m \u015febekelerine do\u011frudan entegrasyon, elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr, g\u00fc\u00e7 kablolar\u0131ndaki I\u00b2R kay\u0131plar\u0131n\u0131 en aza indirir ve genel enerji verimlili\u011fini art\u0131r\u0131r. B\u00fcy\u00fck end\u00fcstriyel tesislerde standart olan 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in LW-60\/8, sorunsuz elektrik uyumlulu\u011fu sunar.<\/p>\n

\"LW-60\/8<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

Mega \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Tesisleri<\/h3>\n

Saatte 3.000\u20138.000 Nm\u00b3 gaz halindeki azot \u00fcreten mega \u00f6l\u00e7ekli kriyojenik ASU tesislerinde LW-60\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil y\u00fcksek kapasiteli nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile da\u011f\u0131t\u0131m ba\u015fl\u0131\u011f\u0131 aras\u0131nda yer al\u0131r. 60 m\u00b3\/dak kapasitesi, en b\u00fcy\u00fck tek hatl\u0131 ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131na e\u015fde\u011ferdir; 0,80 MPa de\u015farj bas\u0131nc\u0131 ise entegre \u00e7elik kompleksleri, petrokimya krakerleri ve LNG s\u0131v\u0131la\u015ft\u0131rma \u00fcniteleri gibi a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicilerine uzun mesafeli boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, bu uygulamalarda kesinlikle kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir ya\u011f kirlenmesi, yar\u0131 iletken gofret \u00fcretimi ve ayn\u0131 da\u011f\u0131t\u0131m a\u011f\u0131 taraf\u0131ndan hizmet verilen farmas\u00f6tik aseptik dolum hatlar\u0131 da dahil olmak \u00fczere en hassas s\u00fcre\u00e7lere sa\u011flanan nitrojenin safl\u0131\u011f\u0131n\u0131 tehlikeye atacakt\u0131r.<\/p>\n

\"LW-60\/8<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Atmosfer bas\u0131nc\u0131na yak\u0131n bas\u0131n\u00e7ta ,5\u201399,9% safl\u0131kta azot \u00fcreten b\u00fcy\u00fck VPSA azot jenerat\u00f6rleri i\u00e7in, LW-60\/8 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131r. Y\u00fcksek de\u015farj bas\u0131nc\u0131, \u00f6zellikle da\u011f\u0131t\u0131m \u015febekesindeki bas\u0131n\u00e7 kay\u0131plar\u0131n\u0131n \u00f6nemli olabilece\u011fi, geni\u015f end\u00fcstriyel parklara veya merkezi bir y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m hatt\u0131 arac\u0131l\u0131\u011f\u0131yla birden fazla tesise hizmet veren VPSA kurulumlar\u0131 i\u00e7in son derece de\u011ferlidir. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc hidrokarbon kirlenmesi, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli komple adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Yo\u011fun Petrokimya Y\u00fcksek Bas\u0131n\u00e7l\u0131 Azot Sistemleri<\/h3>\n

B\u00fcy\u00fck petrokimya komplekslerinde ve rafineri i\u015flemlerinde, LW-60\/8 y\u00fcksek bas\u0131n\u00e7l\u0131 azot sa\u011flar. Reakt\u00f6r\u00fcn inertle\u015ftirilmesi, kataliz\u00f6r\u00fcn korunmas\u0131, boru hatt\u0131n\u0131n temizlenmesi, acil durum tank\u0131na enjeksiyon ve hidrotest dolumu<\/strong>0,80 MPa de\u015farj bas\u0131nc\u0131, en b\u00fcy\u00fck proses kaplar\u0131n\u0131n ve reakt\u00f6r sistemlerinin bas\u0131n\u00e7 de\u011ferlerini a\u015fmak i\u00e7in yeterlidir ve ara takviye a\u015famalar\u0131na gerek kalmadan do\u011frudan azot enjeksiyonuna olanak tan\u0131r. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi, birka\u00e7 hafta s\u00fcrebilecek uzun s\u00fcreli bak\u0131m ve onar\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini sa\u011flar. Ya\u011fs\u0131z sertifikasyon, azotun kataliz\u00f6r yataklar\u0131yla temas etti\u011fi veya tamamen hidrokarbondan ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 gereken proses ak\u0131\u015flar\u0131na girdi\u011fi petrokimya uygulamalar\u0131 i\u00e7in zorunludur.<\/p>\n

\"LW-60\/8<\/p>\n

Entegre \u00c7elik Fabrikas\u0131 Y\u00fcksek Bas\u0131n\u00e7l\u0131 \u0130nertleme<\/h3>\n

Birden fazla y\u00fcksek f\u0131r\u0131n, bazik oksijen f\u0131r\u0131n\u0131 ve s\u00fcrekli d\u00f6k\u00fcm hatt\u0131na sahip b\u00fcy\u00fck entegre \u00e7elik fabrikalar\u0131, muazzam miktarlarda nitrojene ihtiya\u00e7 duyar. y\u00fcksek f\u0131r\u0131n gaz s\u0131zd\u0131rmazl\u0131\u011f\u0131, pota inertle\u015ftirme, pota metal\u00fcrjisi ve kok f\u0131r\u0131n\u0131 gaz temizleme<\/strong>LW-60\/8'in 60 m\u00b3\/dak kapasitesi, merkezi y\u00fcksek bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m hatt\u0131 arac\u0131l\u0131\u011f\u0131yla birden fazla y\u00fcksek f\u0131r\u0131na veya t\u00fcm d\u00f6k\u00fcm kompleksine ayn\u0131 anda hizmet verebilir. 0,80 MPa de\u015farj bas\u0131nc\u0131, en b\u00fcy\u00fck y\u00fcksek f\u0131r\u0131n gaz sistemlerinin geri bas\u0131nc\u0131n\u0131n \u00fcstesinden gelmek ve t\u00fcm \u00fcfleme borusu seviyelerinde pozitif s\u0131zd\u0131rmazl\u0131k gaz ak\u0131\u015f\u0131n\u0131 sa\u011flamak i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, y\u00fcksek f\u0131r\u0131n gaz\u0131n\u0131n ya\u011f ile kirlenmesini \u00f6nler; bu da a\u015fa\u011f\u0131 ak\u0131\u015f gaz temizleme ekipman\u0131n\u0131 kirletebilir ve enerji \u00fcretimi ve \u0131s\u0131tma i\u00e7in kullan\u0131lan geri kazan\u0131lm\u0131\u015f y\u00fcksek f\u0131r\u0131n gaz\u0131n\u0131n kalitesini tehlikeye atabilir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-60\/8, nitrojen uyumlulu\u011fu, y\u00fcksek bas\u0131n\u00e7 alt\u0131nda \u00e7al\u0131\u015fma performans\u0131 ve zorlu ko\u015fullar alt\u0131nda uzun \u00e7al\u0131\u015fma \u00f6mr\u00fc i\u00e7in se\u00e7ilmi\u015f birinci s\u0131n\u0131f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Karbon-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, 185\u00b0C'ye kadar y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131na sahip.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici, a\u015f\u0131nma oran\u0131 <0,035 mm\/1000h<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halkal\u0131 yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest, 30 dakika bekleme s\u00fcresi<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS316 Borular<\/td>\nY\u00fcksek verimli kanatl\u0131 boru, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131 imalat, titre\u015fim s\u00f6n\u00fcmleyici montaj pedleri<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanan her bas\u0131n\u00e7l\u0131 kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-60\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-60\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 6,50 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 950 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun kolay olmas\u0131n\u0131 sa\u011flar. 12-14 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve hassas cihazlara iletilmesini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Sistemi Tasar\u0131m\u0131<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 60 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel dallar halinde su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (so\u011futuculardaki SS316 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu yerlerde, kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131 ve tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri, yay yorgunlu\u011fu veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,22 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, ana yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, bo\u015fluk >0,08 mm ise yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-60\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yok, analiz edilecek ya\u011flama ya\u011f\u0131 numunesi yok, de\u011fi\u015ftirilecek ya\u011f filtresi eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Ba\u015fl\u0131ca a\u015f\u0131nan sarf malzemeleri \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik kullan\u0131m \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, daha d\u00fc\u015f\u00fck i\u015f\u00e7ilik maliyetleri, azalt\u0131lm\u0131\u015f yedek par\u00e7a sto\u011fu ve daha y\u00fcksek ekipman kullan\u0131labilirli\u011fi anlam\u0131na gelir.<\/p>\n

\"LW-60\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-60\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 makine g\u00fcvenli\u011fi<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-60\/8 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir.<\/p>\n<\/div>\n

\"LW-60\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-60\/8, bir ba\u015far\u0131ya imza at\u0131yor. Yakla\u015f\u0131k 5,83 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda iletilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, y\u00fcksek bas\u0131n\u00e7 oran\u0131nda \u00e7al\u0131\u015fan ultra y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu kompres\u00f6r i\u00e7in rekabet\u00e7i olup, \u00fcniteyi 50\u201370 m\u00b3\/min kapasite s\u0131n\u0131f\u0131nda avantajl\u0131 bir konuma getirmektedir. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer y\u00fcksek bas\u0131n\u00e7l\u0131 uygulamalardaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 6,2\u20137,0 kW\/m\u00b3\/min t\u00fcketirken, eski tek kademeli pistonlu tasar\u0131mlar e\u015fde\u011fer de\u015farj bas\u0131n\u00e7lar\u0131nda 8,0 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-60\/8'in verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 180.000\u2013420.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $14.400\u2013$33.600 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131 ve ya\u011f analizi) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 22\u201332% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyut ve bas\u0131n\u00e7 de\u011ferine sahip tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 TP3T'sini t\u00fcketen birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. LW-60\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak sistem verimlili\u011fini daha da art\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-60\/8'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n