{"id":553,"date":"2026-07-20T05:30:00","date_gmt":"2026-07-20T05:30:00","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=553"},"modified":"2026-08-13T07:23:26","modified_gmt":"2026-08-13T07:23:26","slug":"lw-50-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-50-8-nitrogen-compressor\/","title":{"rendered":"LW-50\/8 Azot Kompres\u00f6r\u00fc \u2013 Orta Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Da\u011f\u0131t\u0131m i\u00e7in Y\u00fcksek Ak\u0131\u015fl\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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LW-50\/8 Azot Kompres\u00f6r\u00fc \u2013 Orta Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Da\u011f\u0131t\u0131m i\u00e7in Y\u00fcksek Ak\u0131\u015fl\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda 50 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-50\/8, b\u00fcy\u00fck \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma yedeklemesi, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA azot takviyesi ve geni\u015f end\u00fcstriyel boru hatt\u0131 da\u011f\u0131t\u0131m a\u011flar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve zorlu 7\/24 end\u00fcstriyel ortamlar i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-50\/8<\/p>\n<\/div>\n

<\/p>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-50\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r serimizin y\u00fcksek kapasiteli, g\u00fc\u00e7l\u00fc bir i\u015f makinesi olarak \u00f6ne \u00e7\u0131kan bu \u00fcr\u00fcn, birincil azot \u00fcretimi ile orta bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m altyap\u0131s\u0131 aras\u0131ndaki zorlu bo\u015flu\u011fu doldurmak \u00fczere tasarlanm\u0131\u015ft\u0131r. Etkileyici nominal kapasitesiyle... 50 m\u00b3\/dak<\/strong> g\u00fc\u00e7l\u00fc bir de\u015farj bas\u0131nc\u0131yla birle\u015fti\u011finde 0,80 MPa<\/strong>Bu \u00fcnite, b\u00fcy\u00fck \u00f6l\u00e7ekli kriyojenik hava ay\u0131rma tesislerinin, y\u00fcksek bas\u0131n\u00e7l\u0131 VPSA takviye istasyonlar\u0131n\u0131n ve geni\u015f petrokimya boru hatt\u0131 a\u011flar\u0131n\u0131n en zorlu gereksinimlerini kar\u015f\u0131lamaktad\u0131r.<\/p>\n

LW-50\/8'i geleneksel ya\u011fl\u0131 kompres\u00f6rlerden temel olarak ay\u0131ran \u015fey, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon bazl\u0131 ya\u011flay\u0131c\u0131lara ihtiya\u00e7 duymadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit form\u00fclasyonlar\u0131ndan hassas bir \u015fekilde \u00fcretilmi\u015ftir. Bu \u00f6zg\u00fcn tasar\u0131m, nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131n\u0131 sa\u011flar; bu da g\u0131da ambalaj\u0131 nitrojeni, farmas\u00f6tik inertle\u015ftirme, yar\u0131 iletken proses gaz\u0131 da\u011f\u0131t\u0131m\u0131 ve y\u00fcksek safl\u0131kta kimyasal \u00f6rt\u00fcleme gibi ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131 gerektiren uygulamalar i\u00e7in vazge\u00e7ilmez bir \u00f6zelliktir.<\/p>\n

Kompres\u00f6r mimarisi bir uygulamay\u0131 hayata ge\u00e7irir. iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Toplam bas\u0131n\u00e7 oran\u0131n\u0131 stratejik olarak \u00e7ift s\u0131k\u0131\u015ft\u0131rma silindirleri aras\u0131nda b\u00f6l\u00fc\u015ft\u00fcren bir konfig\u00fcrasyon. Bu kademeli y\u00f6ntem, her kademedeki \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131klar\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcr, hacimsel verimlili\u011fi art\u0131r\u0131r ve valflerin ve piston halkalar\u0131n\u0131n \u00e7al\u0131\u015fma \u00f6mr\u00fcn\u00fc \u00f6nemli \u00f6l\u00e7\u00fcde uzat\u0131r. Her s\u0131k\u0131\u015ft\u0131rma kademesi, s\u00fcrekli maksimum y\u00fck alt\u0131nda \u00e7al\u0131\u015fma s\u0131ras\u0131nda bile gaz s\u0131cakl\u0131klar\u0131n\u0131 g\u00fcvenli termal s\u0131n\u0131rlar i\u00e7inde tutan ba\u011f\u0131ms\u0131z bir ara so\u011futucu i\u00e7erir. G\u00fc\u00e7lendirilmi\u015f d\u00f6kme demir \u00e7er\u00e7eve ve hassas i\u015flenmi\u015f d\u00f6vme \u00e7elik krank mili tertibat\u0131, belirli bir kapasiteye sahiptir. 100.000 saati a\u015fan<\/strong> Standart \u00f6nleyici bak\u0131m protokolleri kapsam\u0131nda g\u00fcvenilir hizmet.<\/p>\n

\"LW<\/p>\n<\/div>\n

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Teknik \u00d6zellikler \u2013 LW-50\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-50\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n50<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2630 \u00d7 1600 \u00d7 2235<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n6.50<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n350<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380 \/ 6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Geli\u015fmi\u015f Ya\u011fs\u0131z PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

LW-50\/8, tescilli bir teknoloji kullan\u0131yor. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131 ve bronz partik\u00fcl katk\u0131 maddeleriyle g\u00fc\u00e7lendirilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu geli\u015fmi\u015f malzeme matrisi, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,07'nin alt\u0131nda dinamik s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fma riskini tamamen ortadan kald\u0131r\u0131r. D\u00fczenlemeye tabi sekt\u00f6rlerde faaliyet g\u00f6steren end\u00fcstriyel al\u0131c\u0131lar i\u00e7in bu, do\u011frudan \u015fu anlama gelir: ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme, birle\u015ftirme ve aktif karbon ar\u0131tma sistemleriyle ili\u015fkili \u00f6nemli sermaye yat\u0131r\u0131m\u0131 ve s\u00fcrekli bak\u0131m y\u00fck\u00fc olmadan.<\/p>\n

2. Optimize Edilmi\u015f \u0130ki A\u015famal\u0131 Termodinamik Performans<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-50\/8 kompres\u00f6r\u00fc, 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak kalibre edilmi\u015ftir. Bas\u0131n\u00e7 oran\u0131n\u0131n \u00f6zel bir d\u00fc\u015f\u00fck bas\u0131n\u00e7 silindiri ve bir y\u00fcksek bas\u0131n\u00e7 silindiri aras\u0131nda da\u011f\u0131t\u0131lmas\u0131yla, kompres\u00f6r her bir kademe i\u00e7in \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck bir ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131na yerle\u015ftirilmi\u015f, \u00f6zel olarak tasarlanm\u0131\u015f bir borulu ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 verimli bir \u015fekilde uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli nominal y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 s\u00fcrekli olarak 150\u00b0C'nin alt\u0131nda tutar. Bu geli\u015fmi\u015f termal y\u00f6netim stratejisi, e\u015fde\u011fer genel bas\u0131n\u00e7 oranlar\u0131na maruz kalan tek kademeli kompres\u00f6rlere k\u0131yasla valf plakas\u0131 \u00e7al\u0131\u015fma \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 40% uzat\u0131rken, ayn\u0131 zamanda eser miktarda oksijen safs\u0131zl\u0131\u011f\u0131 i\u00e7eren nitrojen ak\u0131\u015flar\u0131nda termal polimerizasyon riskini azalt\u0131r.<\/p>\n

3. A\u011f\u0131r Hizmet Tipi Kuvvet Dengeli \u015easi Yap\u0131s\u0131<\/h3>\n

Ana kompres\u00f6r blo\u011fu d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) do\u011frudan d\u00f6k\u00fcme i\u015flenmi\u015f entegre so\u011futma suyu kanallar\u0131na sahiptir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi, temele iletilen dengesiz atalet kuvvetlerini geleneksel tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla 85%'den fazla azaltarak, do\u011fal birinci dereceden kuvvet iptali sa\u011flar. Bu mekanik avantaj, LW-50\/8'in \u00f6nemli \u00f6l\u00e7\u00fcde daha hafif bir temel blo\u011fu \u00fczerinde \u00e7al\u0131\u015fmas\u0131na olanak tan\u0131r (kar\u015f\u0131la\u015ft\u0131r\u0131labilir tek s\u0131ral\u0131 muadilleri i\u00e7in 16+ tona kar\u015f\u0131l\u0131k minimum 10 ton), in\u015faat m\u00fchendisli\u011fi harcamalar\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r ve mevcut kompres\u00f6r binalar\u0131 veya hava ay\u0131rma tesisleri i\u00e7indeki sonradan takma kurulumlar\u0131n\u0131 basitle\u015ftirir.<\/p>\n

4. Esnek \u00c7ok Voltajl\u0131 Motor Yap\u0131land\u0131rmas\u0131<\/h3>\n

LW-50\/8, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 350 kW y\u00fcksek verimli \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 IE3 verimlilik s\u0131n\u0131f\u0131na uygun olarak 380V, 6kV veya 10kV konfig\u00fcrasyonlar\u0131nda mevcuttur. 380V se\u00e7ene\u011fi, mevcut d\u00fc\u015f\u00fck voltajl\u0131 end\u00fcstriyel da\u011f\u0131t\u0131m altyap\u0131s\u0131na sorunsuz bir \u015fekilde entegre olurken, 6kV ve 10kV varyantlar\u0131, b\u00fcy\u00fck \u00f6l\u00e7ekli hava ayr\u0131\u015ft\u0131rma ve petrokimya tesislerinde yayg\u0131n olan orta voltajl\u0131 bara sistemlerine do\u011frudan ba\u011flant\u0131 sa\u011flar. Bu voltaj esnekli\u011fi, orta voltajl\u0131 ortamlarda ek d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere olan ihtiyac\u0131 ortadan kald\u0131rarak elektrik altyap\u0131s\u0131 sermaye maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve transformat\u00f6r kay\u0131plar\u0131n\u0131 en aza indirerek genel sistem enerji verimlili\u011fini art\u0131r\u0131r.<\/p>\n

\"LW-50\/8<\/p>\n<\/div>\n

<\/p>\n

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Uygulama Senaryolar\u0131<\/h2>\n

B\u00fcy\u00fck \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Yedekleme ve Tepe Y\u00fck Azaltma<\/h3>\n

Kriyojenik ASU operasyonlar\u0131 kapsam\u0131nda LW-50\/8 \u015fu \u015fekilde i\u015flev g\u00f6r\u00fcr: y\u00fcksek kapasiteli yedek nitrojen g\u00fc\u00e7lendirici<\/strong> Ola\u011fan\u00fcst\u00fc g\u00fcvenilirli\u011fe sahip tepe y\u00fck azalt\u0131c\u0131 kompres\u00f6r. Birincil hava ay\u0131rma \u00fcnitesinde so\u011fuk kutu ar\u0131zas\u0131, molek\u00fcler elek kirlenmesi veya planl\u0131 bak\u0131m kesintisi meydana geldi\u011finde, LW-50\/8, s\u0131v\u0131 azot depolama buharla\u015ft\u0131r\u0131c\u0131lar\u0131ndan yararlanan kritik alt kademe t\u00fcketicilere azot tedarikini sorunsuz bir \u015fekilde s\u00fcrd\u00fcrebilir. 0,80 MPa'l\u0131k \u00f6nemli de\u015farj bas\u0131nc\u0131, \u00e7elik fabrikas\u0131 inertleme sistemlerine, kimyasal reakt\u00f6r \u00f6rt\u00fcleme sistemlerine, LNG tesisi temizleme gaz\u0131 \u015febekelerine ve boru hatt\u0131 enjeksiyon istasyonlar\u0131na hizmet veren orta ila y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m ba\u015fl\u0131klar\u0131na besleme i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, birincil sistemin \u00e7al\u0131\u015fmad\u0131\u011f\u0131 durumlarda azot safl\u0131\u011f\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fcn tehlikeye at\u0131lamayaca\u011f\u0131 yedekleme senaryolar\u0131nda b\u00fcy\u00fck \u00f6nem ta\u015f\u0131r.<\/p>\n

\"LW-50\/8<\/p>\n

Y\u00fcksek Bas\u0131n\u00e7l\u0131 VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Vakum Bas\u0131n\u00e7 Sal\u0131n\u0131ml\u0131 Adsorpsiyon (VPSA) azot jenerat\u00f6rleri, atmosfer bas\u0131nc\u0131na yak\u0131n (tipik olarak 0,05\u20130,10 MPa) bas\u0131n\u00e7ta gaz halindeki azot \u00fcretir. LW-50\/8 nitrojen g\u00fc\u00e7lendirici<\/a> Bu d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn, zorlu kullan\u0131m noktas\u0131 uygulamalar\u0131na da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya kadar s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde kesinlikle kritiktir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kontaminasyonu, karbon molek\u00fcler elek adsorban\u0131n\u0131 geri d\u00f6n\u00fc\u015f\u00fcms\u00fcz olarak zehirleyerek azot jenerat\u00f6r\u00fcn\u00fcn ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli komple adsorban yatak de\u011fi\u015fimini gerektirir. 50 m\u00b3\/dak kapasite, 99,5\u201399,9% safl\u0131kta azot \u00fcreten 2.000\u20133.000 Nm\u00b3\/saatlik b\u00fcy\u00fck VPSA tesislerinin \u00e7\u0131kt\u0131s\u0131yla e\u015fle\u015fir.<\/p>\n

Petrokimya ve Rafineri Y\u00fcksek Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Enjeksiyonu<\/h3>\n

Rafineri tank \u00e7iftlikleri, petrokimya depolama terminalleri ve kimyasal proses tesisleri \u00f6nemli miktarda nitrojene ihtiya\u00e7 duyar. y\u00fcksek bas\u0131n\u00e7l\u0131 tank \u00f6rt\u00fcleme, boru hatt\u0131 inertle\u015ftirme ve proses kab\u0131 temizleme<\/strong> Patlay\u0131c\u0131 buhar olu\u015fumunu \u00f6nlemek ve \u00fcr\u00fcn b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumak i\u00e7in tasarlanm\u0131\u015ft\u0131r. LW-50\/8'in 0,80 MPa de\u015farj bas\u0131nc\u0131, 3 km'yi a\u015fan mesafelerde \u00f6nemli boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131n \u00fcstesinden gelmek i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar ve bu da onu, ayn\u0131 anda birden fazla proses \u00fcnitesine, depolama tank\u0131na ve y\u00fckleme istasyonuna hizmet veren merkezi azot tedarik mimarileri i\u00e7in son derece uygun hale getirir. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve y\u00fcksek ak\u0131\u015f kapasitesi, birka\u00e7 hafta s\u00fcrebilecek uzun bak\u0131m kampanyalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini sa\u011flar.<\/p>\n

\"LW-50\/8<\/p>\n

G\u0131da ve \u0130\u00e7ecek Y\u00fcksek H\u0131zl\u0131 Modifiye Atmosfer Ambalajlama<\/h3>\n

Y\u00fcksek h\u0131zl\u0131 \u00fcretim hatlar\u0131yla \u00e7al\u0131\u015fan b\u00fcy\u00fck \u00f6l\u00e7ekli g\u0131da ambalajlama tesisleri, \u00f6nemli miktarda nitrojen ak\u0131\u015f\u0131na ihtiya\u00e7 duyar. modifiye atmosfer ambalaj\u0131 (MAP)<\/strong>Kontroll\u00fc atmosferde depolama ve ambalaj ekipmanlar\u0131n\u0131n azotla y\u0131kanmas\u0131 gibi uygulamalarda kullan\u0131labilen LW-50\/8'in etkileyici 50 m\u00b3\/dak kapasitesi, ayn\u0131 anda \u00e7ok say\u0131da y\u00fcksek h\u0131zl\u0131 ambalaj hatt\u0131na, end\u00fcstriyel \u00f6l\u00e7ekte at\u0131\u015ft\u0131rmal\u0131k g\u0131da \u00fcretimine, s\u00fct i\u015fleme tesislerine ve haz\u0131r yemek \u00fcretim tesislerine azot sa\u011flayabilir. Ya\u011fs\u0131z sertifikas\u0131, FDA 21 CFR 173.310 (g\u0131da s\u0131n\u0131f\u0131 azot spesifikasyonlar\u0131) ve AB Y\u00f6netmeli\u011fi 231\/2012 ile tam uyumlulu\u011fu garanti eder. Ya\u011f kontaminasyonunun tamamen yoklu\u011fu, g\u0131da ile temas eden azot uygulamalar\u0131nda yanl\u0131\u015fl\u0131kla ya\u011flanm\u0131\u015f kompres\u00f6rlerin kullan\u0131lmas\u0131 durumunda ortaya \u00e7\u0131kabilecek istenmeyen tatlar, \u00fcr\u00fcn bozulmas\u0131 veya renk de\u011fi\u015fimi riskini ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-50\/8'in her bir bile\u015feni, azot gaz\u0131yla uyumluluk, korozyon direnci ve zorlu end\u00fcstriyel ko\u015fullar alt\u0131nda uzun s\u00fcreli mekanik dayan\u0131kl\u0131l\u0131k a\u00e7\u0131s\u0131ndan titizlikle se\u00e7ilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma suyu ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, a\u015f\u0131nma oran\u0131 <0,04 mm\/1000h<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirmesi, silindir duvar\u0131yla temas\u0131 \u00f6nler.<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, yayl\u0131 e\u015fmerkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrostatik test<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu i\u00e7in uygundur.<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nKaynakl\u0131 Yap\u0131sal \u00c7elik<\/td>\n\u00c7apa \u015fablonlar\u0131yla titre\u015fim s\u00f6n\u00fcmlemeli montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler, a\u015fa\u011f\u0131dakilere s\u0131k\u0131 s\u0131k\u0131ya uygun olarak tasarlan\u0131r, \u00fcretilir ve test edilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya e\u015fde\u011fer \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca kapsaml\u0131 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanm\u0131\u015f her bas\u0131n\u00e7l\u0131 kap, fabrika \u00e7\u0131k\u0131\u015f\u0131ndan \u00f6nce en az 30 dakika s\u00fcreyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta titiz bir hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-50\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Yap\u0131sal Gereksinimler<\/h3>\n

LW-50\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 6,50 tondur ve a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 900 mm \u00fczerinde konumlanm\u0131\u015ft\u0131r. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde dengesiz kuvvetler en aza indirilir ve bu da kurulumun kolayla\u015ft\u0131r\u0131lmas\u0131 anlam\u0131na gelir. 10-12 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve aletlere iletilmesini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolasyon pedleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi ve bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor ve kaplin muayenesi i\u00e7in tahrik taraf\u0131nda 1,2 m ve vin\u00e7 yard\u0131m\u0131yla yap\u0131lan b\u00fcy\u00fck revizyonlar i\u00e7in 2,0 m \u00fcst a\u00e7\u0131kl\u0131k.<\/p>\n

So\u011futma Suyu Sistemi \u00d6zellikleri<\/h3>\n

So\u011futma suyu ak\u0131\u015f ihtiyac\u0131 yakla\u015f\u0131k olarak 42 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7memelidir. So\u011futma suyu da\u011f\u0131t\u0131m \u015febekesi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel ak\u0131\u015f devrelerinde su sa\u011flamal\u0131d\u0131r. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (so\u011futuculardaki SS304 boru korozyonunu \u00f6nlemek i\u00e7in) ve ask\u0131da kat\u0131 madde < 30 mg\/L. Tropikal iklimlerde veya su kalitesi d\u00fc\u015f\u00fck olan tesislerde, ara so\u011futucu borular\u0131nda kire\u00e7 olu\u015fumunu ve mikrobiyolojik kirlenmeyi \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve otomatik kimyasal ar\u0131tma ile donat\u0131lm\u0131\u015f kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

Kapsaml\u0131 \u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131 ve tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanas\u0131 plakalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,08 mm'den b\u00fcy\u00fckse ana yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-50\/8'in belirleyici ekonomik avantajlar\u0131ndan biri \u015fudur: ya\u011flama ya\u011f\u0131n\u0131n tamamen ortadan kald\u0131r\u0131lmas\u0131<\/strong> S\u0131k\u0131\u015ft\u0131rma yolundan. \u00dc\u00e7 ayda bir ya\u011f de\u011fi\u015fimi, ayl\u0131k ya\u011f analizi, y\u0131ll\u0131k ay\u0131r\u0131c\u0131 eleman de\u011fi\u015fimi ve at\u0131k ya\u011f bertaraf\u0131 gerektiren ya\u011fl\u0131 kompres\u00f6rlerin aksine, LW-50\/8 bu sarf malzemelerini tamamen ortadan kald\u0131r\u0131r. Tekrarlayan a\u015f\u0131nma par\u00e7alar\u0131 yaln\u0131zca \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu cihazlar, temiz nitrojen \u00e7al\u0131\u015fma ko\u015fullar\u0131 alt\u0131nda s\u00fcrekli olarak 4.000-6.000 saat g\u00fcvenilir hizmet performans\u0131 sergiler.<\/p>\n

\"LW-50\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-50\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlara ve d\u00fczenleyici \u00e7er\u00e7evelere uygun olarak tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlilik s\u0131n\u0131f\u0131), IEC 60204-1, ISO 12100<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre Y\u00f6netimi<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, kokusuz, renksiz, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-50\/8 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve biti\u015fik t\u00fcm kapal\u0131 alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 hacimce 19,5%'nin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm durumu) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve s\u0131k\u0131 bir e\u015fli \u00e7al\u0131\u015fma sistemi protokollerini zorunlu k\u0131lmal\u0131d\u0131r.<\/p>\n<\/div>\n

\"LW-50\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-50\/8, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 7,00 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, \u00fcniteyi orta bas\u0131n\u00e7 uygulamalar\u0131 i\u00e7in y\u00fcksek kapasiteli ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7i bir konuma getiriyor. Kar\u015f\u0131la\u015ft\u0131rma a\u00e7\u0131s\u0131ndan, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 7,5\u20138,5 kW\/m\u00b3\/dak t\u00fcketirken, eski tek kademeli pistonlu tasar\u0131mlar bu bas\u0131n\u00e7 seviyesinde 9,0 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-50\/8'in verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadar tasarruf sa\u011flar: Y\u0131ll\u0131k 200.000\u2013400.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k i\u015fletme maliyetlerinde $16.000\u2013$32.000 tutar\u0131nda do\u011frudan bir azalmaya kar\u015f\u0131l\u0131k gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131) tamamen ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k bir i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 28\u201338% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, ayr\u0131ca a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu kapasitedeki tipik bir ya\u011fl\u0131 kompres\u00f6r, kompres\u00f6r\u00fcn nominal g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n %3-51'ini t\u00fcketen birle\u015ftirici filtreler, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme cihazlar\u0131 gerektirir. LW-50\/8'in ya\u011fs\u0131z mimarisi, bu parazitik enerji kayb\u0131n\u0131 tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-50\/8'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 operasyonel \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n