{"id":552,"date":"2026-07-20T05:26:22","date_gmt":"2026-07-20T05:26:22","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=552"},"modified":"2026-08-27T00:53:38","modified_gmt":"2026-08-27T00:53:38","slug":"lw-30-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-30-8-nitrogen-compressor\/","title":{"rendered":"LW-30\/8 Azot Kompres\u00f6r\u00fc \u2013 Orta Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Da\u011f\u0131t\u0131m\u0131 i\u00e7in Y\u00fcksek Ak\u0131\u015fl\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
\n

<\/p>\n

\n

LW-30\/8 Azot Kompres\u00f6r\u00fc \u2013 Orta Bas\u0131n\u00e7l\u0131 Boru Hatt\u0131 Da\u011f\u0131t\u0131m\u0131 i\u00e7in Y\u00fcksek Ak\u0131\u015fl\u0131 Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

0,80 MPa de\u015farj bas\u0131nc\u0131nda 30 m\u00b3\/dak debi sa\u011flayan LW-30\/8, orta \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma, VPSA azot takviye istasyonlar\u0131 ve y\u00fcksek bas\u0131n\u00e7 gerektiren end\u00fcstriyel boru hatt\u0131 a\u011flar\u0131 i\u00e7in tasarlanm\u0131\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011flama maddesi kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve 7\/24 operasyonel g\u00fcvenilirlik i\u00e7in \u00fcretilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-30\/8<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-30\/8 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r \u00fcr\u00fcn gam\u0131m\u0131zda stratejik olarak \u00f6nemli bir konumda yer alan bu kompres\u00f6r, orta ak\u0131\u015fl\u0131 azot \u00fcretimi ile y\u00fcksek bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m gereksinimlerini bir araya getiriyor. Nominal kapasitesiyle... 30 m\u00b3\/dak<\/strong> ve bir de\u015farj bas\u0131nc\u0131 0,80 MPa<\/strong>Bu \u00fcnite, orta \u00f6l\u00e7ekli kriyojenik hava ay\u0131rma tesislerinin, end\u00fcstriyel VPSA g\u00fc\u00e7lendirici kurulumlar\u0131n\u0131n ve da\u011f\u0131t\u0131m s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 a\u015fmak i\u00e7in daha y\u00fcksek bas\u0131n\u00e7 gerektiren azot boru hatt\u0131 a\u011flar\u0131n\u0131n omurgas\u0131n\u0131 olu\u015fturmaktad\u0131r.<\/p>\n

LW-30\/8'i geleneksel ya\u011fl\u0131 kompres\u00f6rlerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan, kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden hassas bir \u015fekilde \u00fcretilmi\u015ftir ve bu sayede azot ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 sa\u011flan\u0131r. Bu do\u011fal ya\u011fs\u0131zl\u0131k \u00f6zelli\u011fi, g\u0131da ambalaj\u0131 azotu, farmas\u00f6tik reakt\u00f6r inertle\u015ftirme, elektronik s\u0131n\u0131f\u0131 proses gaz\u0131 ve kimyasal sentez hammaddesi gibi ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131 gerektiren uygulamalar i\u00e7in vazge\u00e7ilmezdir.<\/p>\n

Kompres\u00f6r mimarisi \u015fu prensiplere uymaktad\u0131r: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Toplam bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindiri aras\u0131nda b\u00f6len bir konfig\u00fcrasyon. Bu kademeli yakla\u015f\u0131m, her kademede de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcr, hacimsel verimlili\u011fi art\u0131r\u0131r ve valflerin ve s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n \u00e7al\u0131\u015fma \u00f6mr\u00fcn\u00fc uzat\u0131r. Her s\u0131k\u0131\u015ft\u0131rma kademesi, s\u00fcrekli maksimum y\u00fck \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda bile gaz s\u0131cakl\u0131klar\u0131n\u0131 termal olarak g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda tutan ba\u011f\u0131ms\u0131z bir ara so\u011futucu ile donat\u0131lm\u0131\u015ft\u0131r. Sa\u011flam d\u00f6kme demir \u00e7er\u00e7eve ve dinamik olarak dengelenmi\u015f d\u00f6vme \u00e7elik krank mili, belirli bir kapasiteye sahiptir. minimum 120.000 saatlik kullan\u0131m \u00f6mr\u00fc<\/strong> Standart \u00f6nleyici bak\u0131m protokolleri kapsam\u0131nda.<\/p>\n

\"LW<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-30\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-30\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n30<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2890 \u00d7 1600 \u00d7 2173<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n4.12<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n200<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380 \/ 6k veya 10k<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ya\u011fs\u0131z PTFE Kompozit S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

LW-30\/8, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu malzeme form\u00fclasyonu, herhangi bir harici hidrokarbon ya\u011flamas\u0131 olmadan 0,08'in alt\u0131nda dinamik s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fma riskini tamamen ortadan kald\u0131r\u0131r. D\u00fczenlemeye tabi sekt\u00f6rlerdeki operat\u00f6rler i\u00e7in bu, do\u011frudan \u015fu anlama gelir: ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme sistemlerinin gerektirdi\u011fi sermaye yat\u0131r\u0131m\u0131, i\u015fletme maliyetleri ve bak\u0131m y\u00fck\u00fc olmadan.<\/p>\n

2. Ara So\u011futmal\u0131 \u0130ki A\u015famal\u0131 Termodinamik Optimizasyon<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-30\/8 kompres\u00f6r\u00fc, 0,80 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. Bas\u0131n\u00e7 oran\u0131n\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda da\u011f\u0131tarak, kompres\u00f6r her kademede daha d\u00fc\u015f\u00fck bir ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan \u00f6zel bir g\u00f6vde ve boru tipi ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak, maksimum s\u00fcrekli y\u00fckte bile de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 155\u00b0C'nin alt\u0131nda tutar. Bu termal y\u00f6netim stratejisi, e\u015fde\u011fer genel bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli kompres\u00f6rlere k\u0131yasla valf plakas\u0131 servis \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 35% uzat\u0131r ve aksi takdirde y\u00fcksek s\u0131cakl\u0131klarda meydana gelebilecek PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler.<\/p>\n

3. Do\u011fal Kuvvet Dengesine Sahip A\u011f\u0131r Hizmet Tipi D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana kompres\u00f6r blo\u011fu d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) silindir g\u00f6vdelerine entegre so\u011futma suyu kanallar\u0131 i\u015flenmi\u015ftir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi, do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, e\u015fde\u011fer kapasitedeki tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. Bu mekanik avantaj, LW-30\/8'in nispeten m\u00fctevaz\u0131 bir temel blo\u011fu \u00fczerinde (tek s\u0131ral\u0131 e\u015fde\u011ferleri i\u00e7in 12+ tona kar\u015f\u0131l\u0131k minimum 7 ton) \u00e7al\u0131\u015fmas\u0131na olanak tan\u0131yarak in\u015faat m\u00fchendisli\u011fi maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve mevcut kompres\u00f6r binalar\u0131 veya makine daireleri i\u00e7indeki sonradan takma kurulumlar\u0131n\u0131 basitle\u015ftirir.<\/p>\n

4. End\u00fcstriyel Entegrasyon i\u00e7in Esnek Voltaj Yap\u0131land\u0131rmas\u0131<\/h3>\n

200 kW'l\u0131k tahrik motoru \u015fu se\u00e7eneklerle mevcuttur: 380V, 6kV veya 10kV<\/strong> \u00c7e\u015fitli end\u00fcstriyel elektrik da\u011f\u0131t\u0131m mimarilerine sorunsuz entegrasyon sa\u011flayan konfig\u00fcrasyonlar. Standart 380V se\u00e7ene\u011fi, mevcut d\u00fc\u015f\u00fck voltaj altyap\u0131s\u0131na sahip tesisler i\u00e7in idealdir; 6kV ve 10kV varyantlar\u0131 ise orta voltaj bara sistemlerinin standart oldu\u011fu b\u00fcy\u00fck \u00f6l\u00e7ekli hava ay\u0131rma tesislerinde d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. Bu voltaj esnekli\u011fi, elektrik altyap\u0131 maliyetlerini d\u00fc\u015f\u00fcr\u00fcr, transformat\u00f6r kay\u0131plar\u0131n\u0131 en aza indirerek genel enerji verimlili\u011fini art\u0131r\u0131r ve devreye alma s\u00fcrecini basitle\u015ftirir.<\/p>\n

\"LW-30\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Orta \u00d6l\u00e7ekli Kriyojenik Hava Ay\u0131rma Tesisleri<\/h3>\n

600\u20131.500 Nm\u00b3\/h gaz halindeki azot \u00fcreten kriyojenik ASU tesislerinde LW-30\/8, \u015fu ama\u00e7la kullan\u0131l\u0131r: birincil nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile orta bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m ba\u015fl\u0131\u011f\u0131 aras\u0131nda yer al\u0131r. 30 m\u00b3\/dak kapasitesi, orta \u00f6l\u00e7ekli ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131yla tam olarak uyumludur; 0,80 MPa de\u015farj bas\u0131nc\u0131 ise \u00e7elik fabrikas\u0131 inertleme istasyonlar\u0131, kimyasal reakt\u00f6r \u00f6rt\u00fcleme sistemleri ve LNG tesisi temizleme gaz\u0131 \u015febekeleri gibi a\u015fa\u011f\u0131 ak\u0131\u015f t\u00fcketicilerine 3 km'ye kadar mesafelerde boru hatt\u0131 da\u011f\u0131t\u0131m\u0131 i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, ASU hizmetinde \u00f6zellikle kritiktir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi, kriyojenik ay\u0131rma verimlili\u011fini d\u00fc\u015f\u00fcrebilir ve a\u015fa\u011f\u0131 ak\u0131\u015f molek\u00fcler elek kurutucular\u0131na potansiyel olarak zarar verebilir.<\/p>\n

\"LW-30\/8<\/p>\n

VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Vakum Bas\u0131n\u00e7 Sal\u0131n\u0131ml\u0131 Adsorpsiyon (VPSA) azot jenerat\u00f6rleri, atmosfer bas\u0131nc\u0131na yak\u0131n (0,05\u20130,10 MPa) bas\u0131n\u00e7ta gaz halindeki azot \u00fcretir. LW-30\/8 nitrojen g\u00fc\u00e7lendirici<\/a> Bu d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn, kullan\u0131m noktas\u0131 uygulamalar\u0131na da\u011f\u0131t\u0131m i\u00e7in 0,80 MPa'ya s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde kesinlikle gereklidir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi, karbon molek\u00fcler elek adsorban\u0131n\u0131 zehirleyerek azot jenerat\u00f6r\u00fcn\u00fcn ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli adsorban de\u011fi\u015fimini gerektirir. 0,80 MPa de\u015farj bas\u0131nc\u0131, bas\u0131n\u00e7 kay\u0131plar\u0131n\u0131n \u00f6nemli oldu\u011fu dallanm\u0131\u015f bir da\u011f\u0131t\u0131m a\u011f\u0131 \u00fczerinden birden fazla t\u00fcketiciye hizmet veren VPSA kurulumlar\u0131 i\u00e7in \u00f6zellikle avantajl\u0131d\u0131r.<\/p>\n

Petrokimya ve Rafineri Boru Hatt\u0131na Azot Enjeksiyonu<\/h3>\n

Rafineri tank \u00e7iftlikleri, petrokimya depolama tesisleri ve proses tesisleri b\u00fcy\u00fck miktarlarda nitrojene ihtiya\u00e7 duyar. tank \u00f6rt\u00fcleme, inertle\u015ftirme ve boru hatt\u0131 temizleme<\/strong> Patlay\u0131c\u0131 buhar olu\u015fumunu \u00f6nlemek ve \u00fcr\u00fcn kalitesini korumak i\u00e7in tasarlanm\u0131\u015ft\u0131r. LW-30\/8'in 0,80 MPa de\u015farj bas\u0131nc\u0131, 3 km'ye kadar mesafelerde boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 a\u015fmak i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar ve bu da onu tek bir da\u011f\u0131t\u0131m ba\u015fl\u0131\u011f\u0131 \u00fczerinden birden fazla depolama tank\u0131na, proses kab\u0131na ve alev sistemine merkezi azot tedariki i\u00e7in uygun hale getirir. S\u00fcrekli \u00e7al\u0131\u015fma kapasitesi, birka\u00e7 hafta s\u00fcrebilecek uzun s\u00fcreli bak\u0131m \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini garanti eder.<\/p>\n

\"LW-30\/8<\/p>\n

G\u0131da \u0130\u015fleme ve Modifiye Atmosferli Ambalajlama<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli g\u0131da paketleme tesisleri ve i\u015fleme tesisleri, y\u00fcksek ak\u0131\u015fl\u0131 nitrojen gerektirir. modifiye atmosfer ambalaj\u0131 (MAP)<\/strong>Kontroll\u00fc atmosferde depolama ve i\u015fleme ekipmanlar\u0131n\u0131n inert gazla y\u0131kanmas\u0131 gibi uygulamalar\u0131 destekler. LW-30\/8'in 30 m\u00b3\/dak kapasitesi, ayn\u0131 anda birden fazla y\u00fcksek h\u0131zl\u0131 paketleme hatt\u0131na, end\u00fcstriyel f\u0131r\u0131na ve depolama silosuna besleme sa\u011flayabilirken, ya\u011fs\u0131z sertifikas\u0131 FDA 21 CFR 173.310 (g\u0131da s\u0131n\u0131f\u0131 azot) ve AB Y\u00f6netmeli\u011fi 231\/2012'ye uyumlulu\u011fu sa\u011flar. Ya\u011f kontaminasyonunun olmamas\u0131, g\u0131da ile temas eden uygulamalarda ya\u011flanm\u0131\u015f kompres\u00f6rler kullan\u0131ld\u0131\u011f\u0131nda ortaya \u00e7\u0131kabilecek istenmeyen tatlar, bozulma veya \u00fcr\u00fcn renk de\u011fi\u015fimi riskini ortadan kald\u0131rarak marka itibar\u0131n\u0131 korur ve maliyetli \u00fcr\u00fcn geri \u00e7a\u011f\u0131rmalar\u0131n\u0131 \u00f6nler.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-30\/8'in her bir bile\u015feni, nitrojen uyumlulu\u011fu, korozyon direnci ve s\u00fcrekli \u00e7al\u0131\u015fma ko\u015fullar\u0131nda uzun vadeli mekanik b\u00fct\u00fcnl\u00fck a\u00e7\u0131s\u0131ndan se\u00e7ilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre su ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, a\u015f\u0131nma oran\u0131 <0,05 mm\/1000h<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirmesi, silindir duvar\u0131yla temas\u0131 \u00f6nler.<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halkal\u0131 yayl\u0131 tasar\u0131m<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrostatik test<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu giri\u015fi<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler a\u015fa\u011f\u0131dakilere uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik muayeneden (RT) ge\u00e7irilir ve tamamlanm\u0131\u015f her bas\u0131n\u00e7l\u0131 kap, fabrikadan \u00e7\u0131kmadan \u00f6nce en az 30 dakika boyunca izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-30\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel Gereksinimler<\/h3>\n

LW-30\/8'in kuru a\u011f\u0131rl\u0131\u011f\u0131 4,12 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 820 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun kolay olmas\u0131n\u0131 sa\u011flar. 7-9 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fimin biti\u015fik yap\u0131lara ve cihazlara iletilmesini \u00f6nlemek i\u00e7in elastomerik titre\u015fim izolat\u00f6rleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi ve bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131 olmayan tarafta 1,5 m, motor servisi i\u00e7in tahrik taraf\u0131nda 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Sistemi<\/h3>\n

LW-30\/8 yakla\u015f\u0131k olarak \u015funlar\u0131 gerektirir: 28 m\u00b3\/h so\u011futma suyu<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7meyecek \u015fekilde ayarlanm\u0131\u015ft\u0131r. So\u011futma suyu da\u011f\u0131t\u0131m devresi, silindir ceketlerine, ara so\u011futucuya ve son so\u011futucuya paralel olarak su sa\u011flar. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (so\u011futuculardaki SS304 boru korozyonunu \u00f6nlemek i\u00e7in), ask\u0131da kat\u0131 madde < 30 mg\/L ve toplam sertlik < 300 mg\/L (CaCO\u2083 olarak). Su kalitesinin d\u00fc\u015f\u00fck oldu\u011fu veya ortam s\u0131cakl\u0131klar\u0131n\u0131n y\u00fcksek oldu\u011fu yerlerde, kire\u00e7 olu\u015fumunu ve korozyonu \u00f6nlemek i\u00e7in yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131 ve tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nEmme\/bo\u015faltma vanas\u0131 plakalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,08 mm'den b\u00fcy\u00fckse ana yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-30\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yok, laboratuvar analizi i\u00e7in g\u00f6nderilecek ya\u011f numunesi yok, stoklanacak ve de\u011fi\u015ftirilecek filtre eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Tekrarlayan a\u015f\u0131nma par\u00e7alar\u0131 yaln\u0131zca \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu sistemler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik kullan\u0131m \u00f6mr\u00fcne ula\u015f\u0131r. Bu bak\u0131m basitle\u015ftirmesi, do\u011frudan i\u015f\u00e7ilik maliyetlerinin azalmas\u0131na, yedek par\u00e7a stokunun d\u00fc\u015fmesine ve ekipman kullan\u0131labilirli\u011finin artmas\u0131na yol a\u00e7ar.<\/p>\n

\"LW-30\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-30\/8 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlar\u0131 ve d\u00fczenleyici \u00e7er\u00e7eveleri kar\u015f\u0131lamak veya a\u015fmak \u00fczere tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 (makine g\u00fcvenli\u011fi)<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-30\/8 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve azot s\u0131z\u0131nt\u0131s\u0131n\u0131n birikebilece\u011fi t\u00fcm biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir oksijen monit\u00f6rlerini ve bir e\u015fli sistem protokol\u00fcn\u00fc i\u00e7ermelidir.<\/p>\n<\/div>\n

\"LW-30\/8<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-30\/8, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 6,67 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,80 MPa de\u015farj bas\u0131nc\u0131nda verilen nitrojen miktar\u0131. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, \u00f6zellikle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 modellere k\u0131yasla daha y\u00fcksek de\u015farj bas\u0131nc\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, \u00fcniteyi 20\u201340 m\u00b3\/min ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7i bir konuma getiriyor. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, benzer uygulamalardaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 7,0\u20137,8 kW\/m\u00b3\/min t\u00fcketirken, eski tek kademeli pistonlu tasar\u0131mlar e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda 8,5 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-30\/8'in verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 80.000\u2013200.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k $6.400\u2013$16.000 tutar\u0131nda do\u011frudan i\u015fletme maliyetinde azalma anlam\u0131na gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131) ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 20\u201330% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyuttaki tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 T\/3'\u00fcn\u00fc t\u00fcketen birle\u015ftirici filtreler, aktif karbon adsorberler ve izleme ekipmanlar\u0131 gerektirir. LW-30\/8'in ya\u011fs\u0131z tasar\u0131m\u0131, bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131rarak net sistem verimlili\u011fini daha da art\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-30\/8'i belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n