{"id":549,"date":"2026-07-20T03:53:41","date_gmt":"2026-07-20T03:53:41","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=549"},"modified":"2026-07-20T03:54:16","modified_gmt":"2026-07-20T03:54:16","slug":"zw-4-8-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/zw-4-8-nitrogen-compressor\/","title":{"rendered":"ZW-4\/8 Nitrogen Compressor \u2013 Precision Oil-Free N2 Booster for High-Pressure Small-Scale Applications"},"content":{"rendered":"
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ZW-4\/8 Nitrogen Compressor \u2013 Precision Oil-Free N2 Booster for High-Pressure Small-Scale Applications<\/h1>\n

Delivering 4 m\u00b3\/min at 0.80 MPa discharge pressure, the ZW-4\/8 is a two-stage, two-row oil-free piston nitrogen compressor engineered for high-pressure laboratory supply, precision instrument inerting, and compact industrial nitrogen boosting where elevated pressure and absolute purity are non-negotiable.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"ZW-4\/8<\/p>\n<\/div>\n

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\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O ZW-4\/8 nitrogen compressor<\/strong> is a precision-engineered oil-free piston compressor designed for applications where high discharge pressure and compact footprint must coexist. With a rated capacity of 4 m\u00b3\/min<\/strong> ve y\u00fcksek bir de\u015farj bas\u0131nc\u0131 0,80 MPa<\/strong>, this unit addresses the demanding requirements of high-pressure nitrogen distribution in laboratory complexes, precision manufacturing facilities, and small-scale industrial processes.<\/p>\n

Unlike conventional compressors that compromise on either pressure capability or purity, the ZW-4\/8 achieves both through a tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma mekanizmas\u0131<\/strong>. The piston rings and rider bands are manufactured from advanced self-lubricating PTFE composites that operate without hydrocarbon lubricants, ensuring the nitrogen stream remains completely free of oil contamination. This native oil-free characteristic is essential for applications such as GC-MS carrier gas supply, pharmaceutical sterile processing, and semiconductor wafer handling where even trace oil vapor can compromise product integrity.<\/p>\n

O iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> architecture is specifically optimized for the 0.80 MPa discharge pressure target. By distributing the pressure ratio across two compression stages with inter-stage cooling, the ZW-4\/8 maintains discharge temperatures within safe limits while achieving the higher pressure output that single-stage designs cannot reach. The compact dimensions of 2250 \u00d7 1296 \u00d7 2200 mm<\/strong> ve sadece bir a\u011f\u0131rl\u0131k 2.00 tonnes<\/strong> make this unit suitable for installation in confined machinery rooms, mobile skids, and containerized nitrogen supply systems.<\/p>\n

\"ZW<\/p>\n<\/div>\n

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Technical Specifications \u2013 ZW-4\/8<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-4\/8<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n4<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.80<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n2250 \u00d7 1296 \u00d7 2200<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n2.00<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n30<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

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Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. High-Pressure Oil-Free Piston Technology<\/h3>\n

The ZW-4\/8 employs a kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> fabricated from high-density PTFE composites reinforced with glass fiber and bronze particulates. These rings achieve a coefficient of friction below 0.08 without any external lubrication, delivering ISO 8573-1 S\u0131n\u0131f 0 ya\u011f i\u00e7eri\u011fi<\/strong> certification in the compressed nitrogen stream. This is particularly critical for high-pressure applications where oil contamination would be amplified by the pressure ratio, making downstream oil removal exponentially more difficult and expensive.<\/p>\n

2. Two-Stage Compression for Elevated Pressure Ratios<\/h3>\n

O two-stage, two-row architecture<\/strong> is thermodynamically essential for achieving the 0.80 MPa discharge pressure from typical nitrogen generator outlet pressures of 0.05\u20130.10 MPa. The first-stage cylinder compresses the nitrogen to an intermediate pressure of approximately 0.25\u20130.30 MPa, after which an inter-stage cooler removes the heat of compression. The second-stage cylinder then raises the pressure to the final 0.80 MPa target. This staged approach limits the discharge temperature of each stage to below 160\u00b0C, preventing thermal degradation of the PTFE sealing elements and maintaining valve plate integrity under the elevated pressure duty.<\/p>\n

3. Compact Footprint with High Power Density<\/h3>\n

At 2250 \u00d7 1296 \u00d7 2200 mm<\/strong>, the ZW-4\/8 occupies less than 3 m\u00b2 of floor space while delivering 0.80 MPa discharge pressure\u2014a combination that is difficult to achieve with alternative compressor technologies. The compact vertical crankcase design minimizes the longitudinal footprint while providing adequate access for routine maintenance. The 2.00-tonne weight<\/strong> permits transportation and positioning using standard forklift equipment, making the ZW-4\/8 suitable for retrofit installations in existing machinery rooms, mobile nitrogen supply skids, and containerized process units.<\/p>\n

4. Efficient 380V Motor Drive<\/h3>\n

The ZW-4\/8 is driven by a 30 kW, 380V, 50Hz three-phase induction motor<\/strong> conforming to IEC 60034-1 IE3 efficiency class. The standard low-voltage configuration integrates directly into existing 380V industrial distribution panels without requiring specialized medium-voltage infrastructure. This electrical simplicity is particularly valuable for small-scale facilities, laboratories, and mobile installations where medium-voltage switchgear would be prohibitively expensive. The 30 kW power rating provides an excellent balance between compression capability and electrical demand, keeping operating costs manageable for intermittent-duty applications.<\/p>\n

\"ZW-4\/8<\/p>\n<\/div>\n

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Uygulama Senaryolar\u0131<\/h2>\n

High-Pressure Laboratory Nitrogen Supply<\/h3>\n

Research laboratories and analytical facilities require high-pressure nitrogen for gas chromatography carrier gas, mass spectrometry nebulizer gas, and inert atmosphere glove box supply. The ZW-4\/8’s 0,80 MPa de\u015farj bas\u0131nc\u0131<\/strong> is sufficient to feed high-pressure nitrogen regulators and distribution manifolds serving multiple instruments simultaneously. The oil-free certification ensures that the nitrogen stream meets the stringent purity requirements of analytical instruments without requiring additional purification cartridges or oil-monitoring instrumentation. The 4 m\u00b3\/min capacity can comfortably support 8\u201312 GC-MS systems or 4\u20136 ICP-MS instruments operating in parallel.<\/p>\n

\"ZW-4\/8<\/p>\n

Precision Manufacturing & Semiconductor Inerting<\/h3>\n

In electronics and semiconductor manufacturing, nitrogen is used for wafer handling inerting, reflow oven atmosphere control, and component storage dry cabinets<\/strong>. O ZW-4\/8 high-pressure nitrogen compressor<\/a> delivers the 0.80 MPa pressure required for precision pressure regulators that maintain sub-atmosphere inert environments in glove boxes and wafer transfer chambers. The oil-free design is absolutely critical in these applications because even nanogram-level oil contamination can cause solder joint defects, conformal coating adhesion failures, and contamination of optical surfaces on precision components.<\/p>\n

Pharmaceutical Sterile Processing & Aseptic Filling<\/h3>\n

Pharmaceutical manufacturing facilities use high-pressure nitrogen for aseptic filling line inerting, vial headspace displacement, and freeze-dryer chamber purging<\/strong>. The ZW-4\/8’s 0.80 MPa discharge pressure provides the head necessary to feed nitrogen through HEPA-filtered distribution systems and precision pressure regulators that maintain sterile barrier pressures in isolators and restricted access barrier systems (RABS). The oil-free certification ensures compliance with FDA 21 CFR 211.72 (equipment construction) and EU GMP Annex 1 (sterile medicinal products) without requiring additional oil-removal validation.<\/p>\n

\"ZW-4\/8<\/p>\n

Small-Scale VPSA Nitrogen Booster<\/h3>\n

For compact VPSA nitrogen generators producing 99.5\u201399.9% purity nitrogen at near-atmospheric pressure, the ZW-4\/8 compresses the low-pressure product to 0.80 MPa for high-pressure distribution. The compact footprint allows the compressor to be mounted on the same skid as the VPSA generator, creating an integrated nitrogen supply system that occupies minimal floor space. The oil-free compression path protects the carbon molecular sieve from hydrocarbon poisoning, preserving the generator’s separation efficiency and extending adsorbent life by preventing irreversible contamination.<\/p>\n<\/div>\n

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Malzeme ve \u0130n\u015faat<\/h2>\n

The ZW-4\/8 is constructed from materials selected for high-pressure nitrogen compatibility, corrosion resistance, and long-term mechanical reliability:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma kanallar\u0131<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nSelf-lubricating, oil-free rated<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nma \u00f6nleyici<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, concentric ring spring design<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nCompact shell-and-tube, 1.5\u00d7 hydrotest<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nFinned tube design, 32\u00b0C cooling water<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131, titre\u015fim s\u00f6n\u00fcmleyici montaj<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler a\u015fa\u011f\u0131dakilere uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> or Chinese GB 150 standards. Weld joints undergo 100% radiographic inspection (RT), and each pressure vessel is subjected to hydrostatic testing at 1.5\u00d7 the maximum allowable working pressure (MAWP) for a minimum hold time of 30 minutes.<\/p>\n

\"ZW-4\/8<\/p>\n<\/div>\n

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Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Mekansal Gereksinimler<\/h3>\n

The ZW-4\/8 weighs 2.00 tonnes and features a low center of gravity due to its compact vertical design. A reinforced concrete pad of 3\u20134 tonnes<\/strong> is sufficient for stable operation, mounted on elastomeric vibration isolators (natural frequency 8\u201312 Hz). The two-row opposed-cylinder arrangement inherently cancels first-order inertial forces, minimizing vibration transmission to sensitive laboratory equipment or precision manufacturing machinery nearby. Required clearances: 1.0 m on the non-drive side for valve maintenance, 0.8 m on the drive side for motor access, and 1.5 m overhead for routine service.<\/p>\n

So\u011futma Suyu \u00d6zellikleri<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 8 m\u00b3\/h<\/strong> at an inlet temperature not exceeding 32\u00b0C. The water distribution circuit feeds the cylinder jackets and intercooler in parallel. Acceptable water quality: pH 6.5\u20138.5, total hardness < 300 mg\/L as CaCO\u2083, chloride < 50 mg\/L, suspended solids < 30 mg\/L. For laboratory installations without dedicated cooling water infrastructure, a compact air-cooled aftercooler option is available, eliminating the need for water supply entirely.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nG\u00f6rsel ve Operasyonel Kontrol<\/td>\nS\u0131z\u0131nt\u0131lar\u0131, anormal sesleri ve so\u011futma suyu ak\u0131\u015f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nKarbon birikintilerini, yay yorgunlu\u011funu veya plaka \u00e7atlaklar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nOluk bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; 0,20 mm'den b\u00fcy\u00fckse de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Hizmet<\/td>\nPiston segmanlar\u0131n\u0131, s\u00fcrg\u00fc bantlar\u0131n\u0131 ve supap tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank milini inceleyin, yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, gerekirse de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

The oil-free design of the ZW-4\/8 dramatically reduces maintenance complexity compared to lubricated alternatives. There are no oil changes to schedule, no oil samples to analyze, no filter elements to replace, and no oil separator cartridges to monitor. The only consumable wear items are the PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>, which typically achieve 4,000\u20136,000 hours of service under clean nitrogen conditions.<\/p>\n

\"ZW-4\/8<\/p>\n<\/div>\n

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Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

The ZW-4\/8 nitrogen compressor meets or exceeds the following international standards and regulatory requirements:<\/p>\n

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Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlilik), IEC 60204-1, ISO 12100<\/span><\/div>\n
Ya\u011fs\u0131z Sertifikas\u0131<\/strong>
\nISO 8573-1 Class 0 (Oil Content), T\u00dcV Rheinland independently tested<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
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\u26a0\ufe0f G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Nitrogen is an odorless, colorless asphyxiant gas. All ZW-4\/8 installations must include continuous oxygen monitoring in the compressor room and adjacent areas. Ventilation must maintain ambient oxygen above 19.5% per OSHA 29 CFR 1910.146. Alarm interlocks should trigger at 19.5% O\u2082 and hard shutdown at 18.0% O\u2082. Personnel entry into enclosed compressor rooms requires portable oxygen monitors and a buddy system. High-pressure nitrogen systems must be equipped with pressure relief devices rated to ASME BPVC Section VIII requirements.<\/p>\n<\/div>\n

\"ZW-4\/8<\/p>\n<\/div>\n

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Performans ve Verimlilik Analizi<\/h2>\n

The ZW-4\/8 achieves a Yakla\u015f\u0131k 7,50 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> of nitrogen at 0.80 MPa discharge pressure. While this specific power is higher than our larger LW-series models due to the reduced scale efficiency inherent in small-capacity compressors, it remains competitive within the sub-5 m\u00b3\/min high-pressure oil-free piston segment. For comparison, oil-lubricated screw compressors in this pressure and size range typically consume 8.0\u20139.5 kW\/m\u00b3\/min, and diaphragm compressors (often selected for oil-free high-pressure duty) can exceed 12 kW\/m\u00b3\/min.<\/p>\n

Over an 8,000-hour annual operating cycle, the ZW-4\/8’s efficiency advantage versus less efficient alternatives yields approximately 12,000\u201332,000 kWh of energy savings<\/strong> per year. At $0.08\/kWh, this represents $960\u2013$2,560 in annual electricity cost reduction. However, the primary economic driver for ZW-4\/8 selection is typically the Petrol ile ilgili sarf malzemelerinin ve a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tma ekipmanlar\u0131n\u0131n ortadan kald\u0131r\u0131lmas\u0131<\/strong> Marjinal enerji tasarruflar\u0131ndan ziyade.<\/p>\n

O y\u00fcksek bas\u0131n\u00e7l\u0131 nitrojen s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> in small-scale applications is dominated by maintenance labor and consumables. The ZW-4\/8’s oil-free design eliminates oil changes ($300\u2013600\/year), filter replacements ($150\u2013300\/year), separator cartridge changes ($400\u2013800\/year), and oil analysis ($100\u2013200\/year), delivering total consumable savings of $950\u2013$1,900 annually compared to lubricated alternatives. Additionally, the elimination of downstream oil-removal equipment (coalescing filters, activated carbon adsorbers, oil monitors) saves $3,000\u2013$8,000 in capital expenditure.<\/p>\n<\/div>\n

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\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

We provide flexible customization options to adapt the ZW-4\/8 to specific installation constraints and end-user requirements:<\/p>\n