{"id":547,"date":"2026-07-20T03:34:52","date_gmt":"2026-07-20T03:34:52","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=547"},"modified":"2026-09-02T15:40:14","modified_gmt":"2026-09-02T15:40:14","slug":"zw-3-7-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/zw-3-7-nitrogen-compressor\/","title":{"rendered":"ZW-3\/7 Azot Kompres\u00f6r\u00fc \u2013 Hassas End\u00fcstriyel Uygulamalar i\u00e7in Kompakt Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici"},"content":{"rendered":"
\n

<\/p>\n

\n

ZW-3\/7 Azot Kompres\u00f6r\u00fc \u2013 Hassas End\u00fcstriyel Uygulamalar i\u00e7in Kompakt Ya\u011fs\u0131z N2 G\u00fc\u00e7lendirici<\/h1>\n

0,70 MPa de\u015farj bas\u0131nc\u0131nda 3 m\u00b3\/dak debi sa\u011flayan ZW-3\/7, k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli kriyojenik sistemlerde, laboratuvar gaz tedarikinde ve kompakt VPSA kurulumlar\u0131nda hassas azot takviyesi i\u00e7in tasarlanm\u0131\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. Ultra kompakt boyut, s\u0131f\u0131r ya\u011f kirlili\u011fi ve g\u00fcvenilir s\u00fcrekli \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"ZW-3\/7<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O ZW-3\/7 nitrojen kompres\u00f6r\u00fc<\/strong> Hassas m\u00fchendislikle \u00fcretilmi\u015f, kompakt, ya\u011fs\u0131z pistonlu kompres\u00f6r, alan k\u0131s\u0131tlamalar\u0131, safl\u0131k gereksinimleri ve operasyonel basitli\u011fin kritik ba\u015far\u0131 fakt\u00f6rleri oldu\u011fu k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli nitrojen bas\u0131n\u00e7land\u0131rma uygulamalar\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r. Nominal kapasitesi ile 3 m\u00b3\/dak<\/strong> ve bir de\u015farj bas\u0131nc\u0131 0,70 MPa<\/strong>Bu \u00fcnite, \u015fi\u015felenmi\u015f veya s\u0131v\u0131 azot tedarikinden yerinde azot s\u0131k\u0131\u015ft\u0131rmaya ge\u00e7i\u015f yapan laboratuvarlar, pilot tesisler ve k\u00fc\u00e7\u00fck end\u00fcstriyel tesisler i\u00e7in ideal bir giri\u015f noktas\u0131 g\u00f6revi g\u00f6r\u00fcr.<\/p>\n

ZW-3\/7'nin en belirleyici \u00f6zelli\u011fi \u015fudur: tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve tahrik bantlar\u0131, herhangi bir hidrokarbon ya\u011flay\u0131c\u0131ya ihtiya\u00e7 duymadan \u00e7al\u0131\u015fan geli\u015fmi\u015f kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir ve bu da garanti alt\u0131na al\u0131nm\u0131\u015ft\u0131r. ISO 8573-1 S\u0131n\u0131f 0 ya\u011f i\u00e7eri\u011fi<\/strong> Verilen nitrojen ak\u0131\u015f\u0131nda. Bu do\u011fal ya\u011fs\u0131zl\u0131k sertifikas\u0131, sonraki a\u015famalarda ya\u011f giderme filtrasyonuna, aktif karbon ar\u0131tma yataklar\u0131na veya s\u00fcrekli ya\u011f izleme cihazlar\u0131na olan ihtiyac\u0131 ortadan kald\u0131rarak, son kullan\u0131c\u0131lar i\u00e7in hem sermaye harcamalar\u0131n\u0131 hem de devam eden bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/p>\n

Kompres\u00f6r bir iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Bas\u0131n\u00e7 oran\u0131n\u0131 iki silindir aras\u0131nda, kademeler aras\u0131 so\u011futucu ile b\u00f6len bir mimari. Bu kademeli yakla\u015f\u0131m, her bir s\u0131k\u0131\u015ft\u0131rma kademesinin \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131n\u0131 145\u00b0C'nin alt\u0131nda tutarak, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur ve valf plakas\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc uzat\u0131r. Ultra kompakt boyutlar\u2014720 \u00d7 763 \u00d7 1475 mm<\/strong>\u2014ZW-3\/7'yi, bas\u0131n\u00e7 s\u0131n\u0131f\u0131ndaki en k\u00fc\u00e7\u00fck ya\u011fs\u0131z nitrojen kompres\u00f6rlerinden biri haline getirerek, standart kap\u0131lardan ge\u00e7ebilmesini ve kalabal\u0131k makine dairelerinde veya konteynerli tesislerde minimum yer kaplamas\u0131n\u0131 sa\u011flar.<\/p>\n

\"ZW<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 ZW-3\/7<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-3\/7<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n3<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.70<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n720 \u00d7 763 \u00d7 1475<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n0.80<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n22<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Alan K\u0131s\u0131tl\u0131 Kurulumlar \u0130\u00e7in Ultra Kompakt Tasar\u0131m<\/h3>\n

At 720 \u00d7 763 \u00d7 1475 mm<\/strong>ZW-3\/7, 0,55 m\u00b2'den daha az bir alan kaplar ve 1,5 metreden daha k\u0131sa bir y\u00fcksekli\u011fe sahiptir; bu boyutlar, standart kap\u0131lardan ge\u00e7mesine, asans\u00f6r kabinlerine s\u0131\u011fmas\u0131na ve dar teknik oda veya laboratuvar tezgahlar\u0131n\u0131n alt\u0131na monte edilmesine olanak tan\u0131r. 0,80 ton a\u011f\u0131rl\u0131k<\/strong> Palet kald\u0131rma arac\u0131 veya k\u00fc\u00e7\u00fck bir forklift ile manuel konumland\u0131rmaya olanak tan\u0131r ve b\u00f6ylece tavan vin\u00e7lerine veya \u00f6zel donan\u0131mlara olan ihtiyac\u0131 ortadan kald\u0131r\u0131r. Bu ta\u015f\u0131nabilirlik, \u00f6zellikle yer kiralayan veya gelecekte yer de\u011fi\u015ftirmeyi planlayan tesisler i\u00e7in \u00e7ok de\u011ferlidir, \u00e7\u00fcnk\u00fc kompres\u00f6r s\u00f6k\u00fclmeden veya a\u011f\u0131r ekipman kullan\u0131lmadan ta\u015f\u0131nabilir.<\/p>\n

2. Geli\u015fmi\u015f Ya\u011fs\u0131z PTFE S\u0131zd\u0131rmazl\u0131k Sistemi<\/h3>\n

ZW-3\/7, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131 ve bronz mikro par\u00e7ac\u0131klarla g\u00fc\u00e7lendirilmi\u015f PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu halkalar, herhangi bir d\u0131\u015f ya\u011flama gerektirmeden 0,06'n\u0131n alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f nitrojen ak\u0131\u015f\u0131n\u0131n korunmas\u0131n\u0131 sa\u011flar. tespit edilebilir hidrokarbon i\u00e7eri\u011fi s\u0131f\u0131r<\/strong>Analitik laboratuvarlar, ila\u00e7 pilot tesisleri ve elektronik \u00fcretim temiz odalar\u0131 i\u00e7in, bu do\u011fal ya\u011fs\u0131z performans, ya\u011fl\u0131 kompres\u00f6r alternatiflerinde zorunlu olacak olan a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme \u00fcniteleri, aktif karbon adsorberler ve s\u00fcrekli ya\u011f izleme sens\u00f6rlerinin sermaye maliyetini ortadan kald\u0131r\u0131r.<\/p>\n

3. Kompakt Ara So\u011futmal\u0131 \u0130ki A\u015famal\u0131 S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131, iki s\u0131ral\u0131 mimari<\/strong> Bu sistem, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ile y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda genel bas\u0131n\u00e7 oran\u0131n\u0131 da\u011f\u0131t\u0131r ve kademeler aras\u0131ndaki s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131ran kompakt bir plaka ve \u00e7er\u00e7eve ara so\u011futucuya sahiptir. Bu kademeli yakla\u015f\u0131m, her bir silindirin \u00e7\u0131k\u0131\u015f s\u0131cakl\u0131\u011f\u0131n\u0131 145\u00b0C'nin alt\u0131nda tutarak, PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler ve e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli kompres\u00f6rlere k\u0131yasla valf plakas\u0131n\u0131n hizmet \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 25% uzat\u0131r. 0,70 MPa \u00e7\u0131k\u0131\u015f bas\u0131nc\u0131, k\u00fc\u00e7\u00fck tesislerde orta bas\u0131n\u00e7l\u0131 azot da\u011f\u0131t\u0131m\u0131 i\u00e7in olduk\u00e7a uygundur ve 500 metreye kadar boru hatlar\u0131 i\u00e7in ve birden fazla kullan\u0131m noktas\u0131 istasyonuna azot beslemesi i\u00e7in yeterli d\u00fc\u015f\u00fc\u015f y\u00fcksekli\u011fi sa\u011flar.<\/p>\n

4. D\u00fc\u015f\u00fck G\u00fc\u00e7l\u00fc 380V Direkt Tahrik<\/h3>\n

ZW-3\/7, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 22 kW, 380V, 50Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 IE3 verimlilik s\u0131n\u0131f\u0131na g\u00f6re derecelendirilmi\u015ftir. D\u00fc\u015f\u00fck g\u00fc\u00e7 gereksinimi, \u00fcnitenin neredeyse t\u00fcm end\u00fcstriyel ve ticari binalarda bulunan standart 380V da\u011f\u0131t\u0131m panolar\u0131ndan \u00e7al\u0131\u015fmas\u0131na olanak tan\u0131r; bu da \u00f6zel elektrik odalar\u0131na, orta gerilim \u015falt cihazlar\u0131na veya g\u00fc\u00e7 fakt\u00f6r\u00fc d\u00fczeltme ekipman\u0131na ihtiya\u00e7 duyulmamas\u0131n\u0131 sa\u011flar. Ba\u015flang\u0131\u00e7taki d\u00fc\u015f\u00fck ani ak\u0131m (yakla\u015f\u0131k 5 kat tam y\u00fck ak\u0131m\u0131), standart motor yol vericileri ve yumu\u015fak ba\u015flatma cihazlar\u0131yla uyumludur ve elektrik entegrasyonunu daha da basitle\u015ftirir.<\/p>\n

\"ZW-3\/7<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

K\u00fc\u00e7\u00fck \u00d6l\u00e7ekli Kriyojenik Hava Ayr\u0131\u015ft\u0131rma ve S\u0131v\u0131 Azot Buharla\u015ft\u0131rma<\/h3>\n

100\u2013300 Nm\u00b3\/h gaz halindeki azot \u00fcreten kompakt kriyojenik ASU tesislerinde ZW-3\/7 \u015fu \u015fekilde i\u015flev g\u00f6r\u00fcr: birincil nitrojen g\u00fc\u00e7lendirici<\/strong> So\u011fuk kutu ile tesis da\u011f\u0131t\u0131m ba\u015fl\u0131\u011f\u0131 aras\u0131nda yer al\u0131r. 3 m\u00b3\/dak kapasitesi, k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli ASU'lar\u0131n \u00e7\u0131k\u0131\u015f\u0131yla tam olarak uyumludur; 0,70 MPa de\u015farj bas\u0131nc\u0131 ise proses ekipmanlar\u0131na, laboratuvar \u00e7eker ocaklar\u0131na ve depolama tank\u0131 \u00f6rt\u00fcleme sistemlerine da\u011f\u0131t\u0131m i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar. Ya\u011fs\u0131z tasar\u0131m, bu kurulumlarda \u00e7ok \u00f6nemlidir \u00e7\u00fcnk\u00fc k\u00fc\u00e7\u00fck ASU'lar genellikle b\u00fcy\u00fck tesislerin kapsaml\u0131 i\u015flem sonras\u0131 ar\u0131tma hatlar\u0131na sahip de\u011fildir; bu da herhangi bir ya\u011f kontaminasyonunun \u00fcr\u00fcn kalitesi i\u00e7in an\u0131nda zararl\u0131 olmas\u0131na neden olur.<\/p>\n

\"ZW-3\/7<\/p>\n

Kompakt VPSA Azot Takviye Sistemleri<\/h3>\n

Yakla\u015f\u0131k atmosferik bas\u0131n\u00e7ta (0,05\u20130,10 MPa) ,5\u201399,9% safl\u0131kta azot \u00fcreten k\u00fc\u00e7\u00fck VPSA azot jenerat\u00f6rleri i\u00e7in, ZW-3\/7 nitrojen g\u00fc\u00e7lendirici<\/a> D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn\u00fc, kullan\u0131m noktas\u0131 uygulamalar\u0131na da\u011f\u0131t\u0131m i\u00e7in 0,70 MPa'ya kadar s\u0131k\u0131\u015ft\u0131r\u0131r. ZW-3\/7'nin k\u00fc\u00e7\u00fck boyutu, VPSA jenerat\u00f6r\u00fcyle ayn\u0131 k\u0131za\u011fa monte edilmesine olanak tan\u0131yarak, 5 m\u00b2'den daha az yer kaplayan tamamen entegre bir azot besleme sistemi olu\u015fturur. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu kritik \u00f6neme sahiptir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi, karbon molek\u00fcler elek adsorban\u0131n\u0131 kal\u0131c\u0131 olarak zehirleyerek jenerat\u00f6r\u00fcn ay\u0131rma verimlili\u011fini d\u00fc\u015f\u00fcr\u00fcr ve maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Analitik Laboratuvar ve Ara\u015ft\u0131rma Tesisi Gaz Tedari\u011fi<\/h3>\n

Ara\u015ft\u0131rma laboratuvarlar\u0131, \u00fcniversite kimya b\u00f6l\u00fcmleri ve analitik hizmet merkezleri, gaz kromatografisi (GC), s\u0131v\u0131 kromatografisi-k\u00fctle spektrometrisi (LC-MS), ind\u00fcktif olarak e\u015fle\u015ftirilmi\u015f plazma (ICP) cihazlar\u0131 ve inert atmosfer eldiven kutular\u0131 i\u00e7in s\u00fcrekli y\u00fcksek safl\u0131kta nitrojen tedarikine ihtiya\u00e7 duyar. ZW-3\/7'nin ya\u011fs\u0131z sertifikas\u0131, nitrojen ak\u0131\u015f\u0131n\u0131n ek ar\u0131tma kartu\u015flar\u0131na veya ya\u011f izleme sistemlerine ihtiya\u00e7 duymadan analitik cihazlar\u0131n kat\u0131 safl\u0131k gereksinimlerini kar\u015f\u0131lamas\u0131n\u0131 sa\u011flar. 3 m\u00b3\/dak kapasite, tek bir laboratuvar ortam\u0131nda ayn\u0131 anda \u00e7al\u0131\u015fan birden fazla GC-MS sistemi, ICP-MS cihaz\u0131 ve eldiven kutusunu destekleyebilir.<\/p>\n

\"ZW-3\/7<\/p>\n

Elektronik Montaj ve Hassas Lehimleme \u0130nertleme<\/h3>\n

Elektronik \u00fcretim tesislerinde nitrojen, a\u015fa\u011f\u0131dakiler i\u00e7in hayati \u00f6neme sahiptir: Dalga lehimleme inertleme, se\u00e7ici lehimleme atmosfer kontrol\u00fc, reflow f\u0131r\u0131n\u0131 azotla temizleme ve bile\u015fen depolama kuru dolaplar\u0131<\/strong>ZW-3\/7'nin 0,70 MPa de\u015farj bas\u0131nc\u0131, birden fazla lehimleme istasyonuna ve depolama dolab\u0131na hizmet veren nitrojen da\u011f\u0131t\u0131m manifoldlar\u0131n\u0131 beslemek i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, elektronik uygulamalar\u0131nda vazge\u00e7ilmezdir \u00e7\u00fcnk\u00fc eser miktardaki ya\u011f kontaminasyonu bile lehim ba\u011flant\u0131 kusurlar\u0131na, koruyucu kaplama yap\u0131\u015fma ar\u0131zalar\u0131na ve optik bile\u015fen kontaminasyonuna neden olarak \u00fcr\u00fcn reddine ve garanti taleplerine yol a\u00e7abilir.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

ZW-3\/7, nitrojen uyumlulu\u011fu, korozyon direnci ve kompakt yap\u0131sal b\u00fct\u00fcnl\u00fck a\u00e7\u0131s\u0131ndan titizlikle se\u00e7ilmi\u015f malzemelerden \u00fcretilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre so\u011futma kanallar\u0131<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, dinamik olarak dengelenmi\u015f<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, ya\u011fs\u0131z olarak derecelendirilmi\u015ftir.<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPiston y\u00f6nlendirme, a\u015f\u0131nmaya kar\u015f\u0131 koruma<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, e\u015fmerkezli halka yay tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nKompakt plaka ve \u00e7er\u00e7eve, 1,5\u00d7 hidrotest<\/td>\n<\/tr>\n
Taban \u00c7er\u00e7evesi<\/td>\nYap\u0131sal \u00c7elik<\/td>\nKaynakl\u0131, titre\u015fim \u00f6nleyici montaj pedleri<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bas\u0131n\u00e7 ta\u015f\u0131yan t\u00fcm bile\u015fenler a\u015fa\u011f\u0131dakilere uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Kaynak ba\u011flant\u0131lar\u0131 100% radyografik muayeneden (RT) ge\u00e7irilir ve her bir bas\u0131n\u00e7l\u0131 kap, sevkiyattan \u00f6nce en az 30 dakika boyunca izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik teste tabi tutulur.<\/p>\n

\"ZW-3\/7<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Mekansal Gereksinimler<\/h3>\n

ZW-3\/7 yaln\u0131zca 0,80 ton a\u011f\u0131rl\u0131\u011f\u0131ndad\u0131r ve kompakt dikey tasar\u0131m\u0131 sayesinde d\u00fc\u015f\u00fck bir a\u011f\u0131rl\u0131k merkezine sahiptir. 1,5\u20132,0 tonluk takviyeli betonarme temel<\/strong> Elastomerik titre\u015fim izolat\u00f6rlerine monte edilmi\u015f (do\u011fal frekans 10\u201315 Hz) bu sistem, kararl\u0131 \u00e7al\u0131\u015fma i\u00e7in yeterlidir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi, birinci dereceden atalet kuvvetlerini do\u011fal olarak ortadan kald\u0131rarak, biti\u015fik yap\u0131lara ve hassas ekipmanlara titre\u015fim iletimini en aza indirir. Gerekli a\u00e7\u0131kl\u0131klar: Valf eri\u015fimi i\u00e7in tahrik taraf\u0131 olmayan tarafta 0,8 m, motor bak\u0131m\u0131 i\u00e7in tahrik taraf\u0131nda 0,6 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 1,2 m.<\/p>\n

So\u011futma Suyu \u00d6zellikleri<\/h3>\n

So\u011futma suyu ihtiyac\u0131 yakla\u015f\u0131k olarak 5 m\u00b3\/h<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7memelidir. Su da\u011f\u0131t\u0131m devresi, silindir ceketlerini ve ara so\u011futucuyu paralel olarak besler. Kabul edilebilir su kalitesi: pH 6,5\u20138,5, toplam sertlik < 300 mg\/L (CaCO\u2083 olarak), klor\u00fcr < 50 mg\/L, ask\u0131da kat\u0131 madde < 30 mg\/L. G\u00fcvenilir belediye suyu temini olmayan tesisler i\u00e7in, 0,5 m\u00b3 tampon tankl\u0131 kompakt kapal\u0131 devre so\u011futma kulesi \u00f6nerilir. Alternatif olarak, so\u011futma suyunun bulunmad\u0131\u011f\u0131 veya a\u015f\u0131r\u0131 pahal\u0131 oldu\u011fu yerler i\u00e7in hava so\u011futmal\u0131 bir son so\u011futucu se\u00e7ene\u011fi mevcuttur.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nG\u00f6rsel ve Operasyonel Kontrol<\/td>\nS\u0131z\u0131nt\u0131lar\u0131, anormal sesleri, so\u011futma suyu ak\u0131\u015f\u0131n\u0131 ve tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Plakas\u0131 Muayenesi<\/td>\nKarbon birikintilerini, yay yorgunlu\u011funu veya plaka \u00e7atlaklar\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 A\u015f\u0131nma De\u011ferlendirmesi<\/td>\nOluk bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; 0,18 mm'den b\u00fcy\u00fckse de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Hizmet<\/td>\nPiston segmanlar\u0131n\u0131, s\u00fcrg\u00fc bantlar\u0131n\u0131 ve supap tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank milini inceleyin, yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, gerekirse de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

ZW-3\/7'nin ya\u011fs\u0131z mimarisi, ya\u011fl\u0131 alternatiflere k\u0131yasla bak\u0131m karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Planlanacak ya\u011f de\u011fi\u015fimi yok, laboratuvar analizi i\u00e7in g\u00f6nderilecek ya\u011f numunesi yok, stoklanacak ve de\u011fi\u015ftirilecek filtre eleman\u0131 yok ve izlenecek ya\u011f ay\u0131r\u0131c\u0131 kartu\u015fu yok. Tekrarlayan a\u015f\u0131nma par\u00e7alar\u0131 yaln\u0131zca \u015funlard\u0131r: PTFE piston halkalar\u0131 ve s\u00fcr\u00fcc\u00fc bantlar\u0131<\/strong>Bu kompres\u00f6rler, temiz nitrojen ko\u015fullar\u0131nda tipik olarak 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Bu basitle\u015ftirilmi\u015f bak\u0131m profili, \u00f6zellikle \u00f6zel kompres\u00f6r bak\u0131m personeli bulunmayan tesisler i\u00e7in avantajl\u0131d\u0131r.<\/p>\n

\"ZW-3\/7<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

ZW-3\/7 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlara ve d\u00fczenleyici \u00e7er\u00e7evelere uygun olarak tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlilik), IEC 60204-1, ISO 12100<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\n

\u26a0\ufe0f G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, kapal\u0131 alanlarda oksijenin yerini alan, kokusuz ve renksiz bo\u011fucu bir gazd\u0131r. T\u00fcm ZW-3\/7 kurulumlar\u0131nda, kompres\u00f6r odas\u0131nda ve biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Kapal\u0131 kompres\u00f6r odalar\u0131na personel giri\u015fi, ta\u015f\u0131nabilir oksijen monit\u00f6rleri ve bir e\u015fli sistem protokol\u00fc gerektirir.<\/p>\n<\/div>\n

\"ZW-3\/7<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

ZW-3\/7, \u015fu ba\u015far\u0131y\u0131 elde eder: Yakla\u015f\u0131k 7,33 kW\/m\u00b3\/dakika \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,70 MPa de\u015farj bas\u0131nc\u0131nda azot \u00fcretir. Bu \u00f6zg\u00fcl g\u00fc\u00e7, \u00f6l\u00e7ek verimlili\u011finin azalmas\u0131 nedeniyle daha b\u00fcy\u00fck modellere g\u00f6re daha y\u00fcksek olsa da, 5 m\u00b3\/dak'n\u0131n alt\u0131ndaki ya\u011fs\u0131z pistonlu kompres\u00f6r segmentinde rekabet\u00e7i kalmaktad\u0131r. Kar\u015f\u0131la\u015ft\u0131rma i\u00e7in, bu boyut aral\u0131\u011f\u0131ndaki ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler tipik olarak 7,8\u20138,5 kW\/m\u00b3\/dak t\u00fcketirken, diyaframl\u0131 kompres\u00f6rler (genellikle ya\u011fs\u0131z uygulamalar i\u00e7in se\u00e7ilir) 11 kW\/m\u00b3\/dak'y\u0131 a\u015fabilir.<\/p>\n

8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc boyunca, ZW-3\/7'nin daha az verimli alternatiflere k\u0131yasla verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: 12.000\u201328.000 kWh enerji tasarrufu<\/strong> y\u0131lda. $0.08\/kWh fiyat\u0131yla bu, y\u0131ll\u0131k elektrik maliyetinde $960\u2013$2,240'l\u0131k bir azalmay\u0131 temsil eder. Bununla birlikte, ZW-3\/7 se\u00e7iminin temel ekonomik gerek\u00e7esi genellikle \u015fudur: Petrol ile ilgili sarf malzemelerinin ve a\u015fa\u011f\u0131 ak\u0131\u015f ar\u0131tma ekipmanlar\u0131n\u0131n ortadan kald\u0131r\u0131lmas\u0131<\/strong> Marjinal enerji tasarruflar\u0131ndan ziyade.<\/p>\n

O Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> K\u00fc\u00e7\u00fck \u00f6l\u00e7ekli uygulamalarda enerji yerine bak\u0131m i\u015f\u00e7ili\u011fi, sarf malzemeleri ve lojistik maliyetleri belirleyici fakt\u00f6rd\u00fcr. ZW-3\/7'nin ya\u011fs\u0131z tasar\u0131m\u0131, ya\u011f de\u011fi\u015fimlerini ($300\u2013600\/y\u0131l), filtre de\u011fi\u015fimlerini ($150\u2013300\/y\u0131l), ay\u0131r\u0131c\u0131 kartu\u015f de\u011fi\u015fimlerini ($400\u2013800\/y\u0131l) ve ya\u011f analizini ($100\u2013200\/y\u0131l) ortadan kald\u0131rarak, ya\u011fl\u0131 alternatiflere k\u0131yasla y\u0131ll\u0131k toplam $950\u2013$1.900 sarf malzemesi tasarrufu sa\u011flar. Ek olarak, a\u015fa\u011f\u0131 ak\u0131\u015f ya\u011f filtreleme ekipman\u0131n\u0131n ortadan kald\u0131r\u0131lmas\u0131, ilk sermaye harcamalar\u0131nda $3.000\u2013$8.000 tasarruf sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

ZW-3\/7'yi belirli kurulum k\u0131s\u0131tlamalar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in esnek \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n