{"id":544,"date":"2026-07-20T02:58:45","date_gmt":"2026-07-20T02:58:45","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=544"},"modified":"2026-08-13T05:51:12","modified_gmt":"2026-08-13T05:51:12","slug":"lw-40-4-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/tr\/urun\/lw-40-4-nitrogen-compressor\/","title":{"rendered":"LW-40\/4 Azot Kompres\u00f6r\u00fc \u2013 Orta Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Gaz Da\u011f\u0131t\u0131m\u0131 i\u00e7in Ya\u011fs\u0131z N2 Takviye Cihaz\u0131"},"content":{"rendered":"
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<\/p>\n

\n

LW-40\/4 Azot Kompres\u00f6r\u00fc \u2013 Orta Bas\u0131n\u00e7l\u0131 End\u00fcstriyel Gaz Da\u011f\u0131t\u0131m\u0131 i\u00e7in Ya\u011fs\u0131z N2 Takviye Cihaz\u0131<\/h1>\n

0,40 MPa de\u015farj bas\u0131nc\u0131nda 40 m\u00b3\/dak debi sa\u011flamak \u00fczere tasarlanan LW-40\/4, kriyojenik hava ayr\u0131\u015ft\u0131rma yedekleme, VPSA azot takviyesi ve orta bas\u0131n\u00e7l\u0131 boru hatt\u0131 da\u011f\u0131t\u0131m a\u011flar\u0131 i\u00e7in \u00f6zel olarak \u00fcretilmi\u015f, iki kademeli, iki s\u0131ral\u0131, ya\u011fs\u0131z pistonlu bir azot kompres\u00f6r\u00fcd\u00fcr. S\u0131f\u0131r ya\u011f kirlili\u011fi, s\u00fcrekli \u00e7al\u0131\u015fma kapasitesi ve 7\/24 end\u00fcstriyel \u00e7al\u0131\u015fma i\u00e7in optimize edilmi\u015ftir.<\/p>\n

Fiyat Teklifi \u0130steyin<\/a>
\nN2 Kompres\u00f6r Serisini G\u00f6r\u00fcnt\u00fcle<\/a><\/div>\n

\"LW-40\/4<\/p>\n<\/div>\n

<\/p>\n

\n

\u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

O LW-40\/4 nitrojen kompres\u00f6r\u00fc<\/strong> Ya\u011fs\u0131z pistonlu kompres\u00f6r portf\u00f6y\u00fcm\u00fczde kritik bir konumda yer alan bu kompres\u00f6r, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 azot \u00fcretimi ile orta bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m gereksinimleri aras\u0131ndaki bo\u015flu\u011fu doldurmaktad\u0131r. Nominal kapasitesi ile 40 m\u00b3\/dak<\/strong> ve bir de\u015farj bas\u0131nc\u0131 0,40 MPa<\/strong>Bu \u00fcnite, orta \u00f6l\u00e7ekli kriyojenik hava ayr\u0131\u015ft\u0131rma tesislerinin, VPSA azot takviye istasyonlar\u0131n\u0131n ve end\u00fcstriyel gaz boru hatt\u0131 a\u011flar\u0131n\u0131n temel \u00e7al\u0131\u015fma \u00fcnitesidir.<\/p>\n

LW-40\/4'\u00fc geleneksel ya\u011flanm\u0131\u015f alternatiflerden ay\u0131ran \u00f6zellik, tamamen ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu<\/strong>Piston halkalar\u0131 ve ba\u011flant\u0131 bantlar\u0131, hidrokarbon ya\u011flay\u0131c\u0131lar olmadan \u00e7al\u0131\u015fan kendinden ya\u011flamal\u0131 PTFE kompozit malzemelerden \u00fcretilmi\u015ftir ve bu sayede nitrojen ak\u0131\u015f\u0131n\u0131n tamamen ya\u011f kirlili\u011finden ar\u0131nd\u0131r\u0131lm\u0131\u015f kalmas\u0131 sa\u011flan\u0131r. Bu \u00f6zellik, g\u0131da ambalaj\u0131 nitrojeni, farmas\u00f6tik inertle\u015ftirme ve yar\u0131 iletken proses gaz\u0131 tedari\u011fi de dahil olmak \u00fczere ISO 8573-1 S\u0131n\u0131f 0 sertifikas\u0131 gerektiren uygulamalar i\u00e7in vazge\u00e7ilmezdir.<\/p>\n

Kompres\u00f6r mimarisi \u015fu \u015fekildedir: iki a\u015famal\u0131, iki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/strong> Toplam bas\u0131n\u00e7 oran\u0131n\u0131 iki s\u0131k\u0131\u015ft\u0131rma silindirine b\u00f6len bir d\u00fczenek. Bu kademeli yakla\u015f\u0131m, her kademede de\u015farj s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcr, hacimsel verimlili\u011fi art\u0131r\u0131r ve valflerin ve piston halkalar\u0131n\u0131n kullan\u0131m \u00f6mr\u00fcn\u00fc uzat\u0131r. Her s\u0131k\u0131\u015ft\u0131rma kademesi ba\u011f\u0131ms\u0131z bir ara so\u011futucu ile donat\u0131lm\u0131\u015ft\u0131r ve bu sayede gaz s\u0131cakl\u0131klar\u0131, s\u00fcrekli maksimum y\u00fck ko\u015fullar\u0131nda bile g\u00fcvenli \u00e7al\u0131\u015fma aral\u0131klar\u0131nda kal\u0131r.<\/p>\n

\"LW<\/p>\n<\/div>\n

<\/p>\n

\n

Teknik \u00d6zellikler \u2013 LW-40\/4<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\nBirim<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nLW-40\/4<\/td>\n\u2013<\/td>\n<\/tr>\n
Model<\/td>\n\u0130ki a\u015famal\u0131, \u0130ki s\u0131ral\u0131 (\u4e8c\u5217\u4e8c\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasite<\/td>\n40<\/td>\nm\u00b3\/dak<\/td>\n<\/tr>\n
De\u015farj Bas\u0131nc\u0131<\/td>\n0.40<\/td>\nMPa<\/td>\n<\/tr>\n
Kompres\u00f6r Boyutlar\u0131 (U \u00d7 G \u00d7 Y)<\/td>\n3260 \u00d7 1655 \u00d7 2548<\/td>\nmm<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/td>\n4.50<\/td>\nT<\/td>\n<\/tr>\n
G\u00fc\u00e7<\/td>\n160<\/td>\nkW<\/td>\n<\/tr>\n
Gerilim<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Gaz Ortam\u0131<\/td>\nAzot (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Ya\u011flama<\/td>\nYa\u011fs\u0131z<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* T\u00fcm \u00f6zellikler standart referans ko\u015fullar\u0131nda (ISO 1217, Ek C) de\u011ferlendirilmi\u015ftir. Ger\u00e7ek performans, saha rak\u0131m\u0131na, ortam s\u0131cakl\u0131\u011f\u0131na ve giri\u015f ko\u015fullar\u0131na ba\u011fl\u0131 olarak de\u011fi\u015febilir.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Ba\u015fl\u0131ca \u00d6zellikler ve M\u00fchendislik Avantajlar\u0131<\/h2>\n

1. Ya\u011fs\u0131z PTFE Piston Segman\u0131 Teknolojisi<\/h3>\n

LW-40\/4, tescilli bir teknoloji kullanmaktad\u0131r. kendinden ya\u011flamal\u0131 piston halkas\u0131 ve tahrik band\u0131 tertibat\u0131<\/strong> Cam elyaf\u0131 ve bronz par\u00e7ac\u0131klar\u0131yla g\u00fc\u00e7lendirilmi\u015f y\u00fcksek yo\u011funluklu PTFE kompozitlerden \u00fcretilmi\u015ftir. Bu malzeme kombinasyonu, harici ya\u011flama gerektirmeden 0,08'in alt\u0131nda bir s\u00fcrt\u00fcnme katsay\u0131s\u0131 elde ederek, ya\u011f buhar\u0131n\u0131n azot \u00fcr\u00fcn ak\u0131\u015f\u0131na kar\u0131\u015fma riskini ortadan kald\u0131r\u0131r. D\u00fczenlemeye tabi sekt\u00f6rlerde faaliyet g\u00f6steren al\u0131c\u0131lar i\u00e7in bu, do\u011frudan \u015fu anlama gelir: ISO 8573-1 S\u0131n\u0131f 0 uyumlulu\u011fu<\/strong> Petrol filtreleme sistemlerinin sermaye ve i\u015fletme maliyetleri olmadan.<\/p>\n

2. Ara So\u011futmal\u0131 Kademeli S\u0131k\u0131\u015ft\u0131rma<\/h3>\n

O iki a\u015famal\u0131 s\u0131k\u0131\u015ft\u0131rma mimarisi<\/strong> LW-40\/4 kompres\u00f6r\u00fc, 0,40 MPa de\u015farj bas\u0131nc\u0131 hedefi i\u00e7in termodinamik olarak optimize edilmi\u015ftir. Bas\u0131n\u00e7 oran\u0131n\u0131n d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 bir silindir ve y\u00fcksek bas\u0131n\u00e7l\u0131 bir silindir aras\u0131nda b\u00f6l\u00fcnmesiyle, kompres\u00f6r her kademede daha d\u00fc\u015f\u00fck bir ortalama etkin s\u0131cakl\u0131k elde eder. Kademeler aras\u0131nda bulunan \u00f6zel bir g\u00f6vde ve boru tipi ara so\u011futucu, s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131n\u0131 uzakla\u015ft\u0131rarak de\u015farj s\u0131cakl\u0131klar\u0131n\u0131 155\u00b0C'nin alt\u0131nda tutar ve PTFE s\u0131zd\u0131rmazl\u0131k elemanlar\u0131n\u0131n termal bozulmas\u0131n\u0131 \u00f6nler. Bu termal y\u00f6netim stratejisi, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tek kademeli tasar\u0131mlara k\u0131yasla valf plakas\u0131 \u00f6mr\u00fcn\u00fc yakla\u015f\u0131k 35% uzat\u0131r.<\/p>\n

3. Kuvvet Dengelemeli Sa\u011flam D\u00f6kme Demir \u00c7er\u00e7eve<\/h3>\n

Ana g\u00f6vde d\u00f6k\u00fcm y\u00f6ntemiyle \u00fcretilmi\u015ftir. GG25 gri d\u00f6kme demir<\/strong> (ASTM A48 S\u0131n\u0131f 30B'ye e\u015fde\u011fer) entegre so\u011futma suyu kanallar\u0131na sahip. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir d\u00fczenlemesi, do\u011fal birinci dereceden kuvvet iptali sa\u011flayarak, tek s\u0131ral\u0131 tasar\u0131mlara k\u0131yasla temele iletilen dengesiz atalet kuvvetlerini 80%'den fazla azalt\u0131r. Bu mekanik avantaj, LW-40\/4'\u00fcn daha hafif bir temel blo\u011fu \u00fczerinde \u00e7al\u0131\u015fmas\u0131na olanak tan\u0131r (tek s\u0131ral\u0131 e\u015fde\u011ferleri i\u00e7in 10+ tona kar\u015f\u0131l\u0131k minimum 6 ton), b\u00f6ylece in\u015faat m\u00fchendisli\u011fi maliyetlerini d\u00fc\u015f\u00fcr\u00fcr ve mevcut kompres\u00f6r binalar\u0131ndaki sonradan takma kurulumlar\u0131n\u0131 basitle\u015ftirir.<\/p>\n

4. Standart 380V End\u00fcstriyel Motor S\u00fcr\u00fcc\u00fcs\u00fc<\/h3>\n

LW-40\/4, bir motorla \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r. 160 kW, 380 V, 50 Hz \u00fc\u00e7 fazl\u0131 ind\u00fcksiyon motoru<\/strong> IEC 60034-1 verimlilik s\u0131n\u0131f\u0131 IE3'e uygundur. Standart 380V konfig\u00fcrasyonu, orta gerilim \u015falt cihazlar\u0131na veya d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rlere olan ihtiyac\u0131 ortadan kald\u0131rarak, bu modeli \u00f6zellikle mevcut d\u00fc\u015f\u00fck gerilim da\u011f\u0131t\u0131m altyap\u0131s\u0131na sahip tesisler i\u00e7in cazip hale getirir. 6kV veya 10kV bara sistemlerine sahip tesisler i\u00e7in, entegre d\u00fc\u015f\u00fcr\u00fcc\u00fc transformat\u00f6rl\u00fc iste\u011fe ba\u011fl\u0131 bir motor, ortak bir k\u0131zak \u00fczerinde tedarik edilebilir.<\/p>\n

\"LW-40\/4<\/p>\n<\/div>\n

<\/p>\n

\n

Uygulama Senaryolar\u0131<\/h2>\n

Kriyojenik Hava Ayr\u0131\u015ft\u0131rma Yedekleme ve Tepe Noktas\u0131 Azaltma<\/h3>\n

Kriyojenik ASU operasyonlar\u0131nda LW-40\/4 \u015fu ama\u00e7la kullan\u0131l\u0131r: g\u00fcvenilir yedek nitrojen g\u00fc\u00e7lendirici<\/strong> veya tepe y\u00fck dengeleme kompres\u00f6r\u00fc. Birincil ASU'da so\u011fuk kutu ar\u0131zas\u0131 meydana geldi\u011finde veya bak\u0131m gerektirdi\u011finde, LW-40\/4, s\u0131v\u0131 azot depolama buharla\u015ft\u0131r\u0131c\u0131lar\u0131ndan kritik alt kademe t\u00fcketicilere azot tedarikini s\u00fcrd\u00fcrebilir. 0,40 MPa de\u015farj bas\u0131nc\u0131, \u00e7elik fabrikas\u0131 inertleme, kimyasal reakt\u00f6r \u00f6rt\u00fcleme ve LNG tesisi temizleme gaz\u0131 sistemlerine hizmet veren orta bas\u0131n\u00e7l\u0131 da\u011f\u0131t\u0131m hatlar\u0131n\u0131 beslemek i\u00e7in yeterlidir. Ya\u011fs\u0131z tasar\u0131m, \u00f6zellikle birincil sistem ar\u0131zalar\u0131 s\u0131ras\u0131nda azot safl\u0131\u011f\u0131n\u0131n tehlikeye at\u0131lamayaca\u011f\u0131 yedekleme senaryolar\u0131nda kritik \u00f6neme sahiptir.<\/p>\n

\"LW-40\/4<\/p>\n

VPSA Azot Takviye \u0130stasyonlar\u0131<\/h3>\n

Vakum Bas\u0131n\u00e7 Sal\u0131n\u0131ml\u0131 Adsorpsiyon (VPSA) azot jenerat\u00f6rleri, atmosfer bas\u0131nc\u0131na yak\u0131n (0,05\u20130,10 MPa) bas\u0131n\u00e7ta gaz halindeki azot \u00fcretir. LW-40\/4 nitrojen g\u00fc\u00e7lendirici<\/a> Bu d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 \u00fcr\u00fcn, kullan\u0131m noktas\u0131 uygulamalar\u0131na da\u011f\u0131t\u0131m i\u00e7in 0,40 MPa'ya kadar s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r. Ya\u011fs\u0131z s\u0131k\u0131\u015ft\u0131rma yolu, VPSA hizmetinde \u00e7ok \u00f6nemlidir \u00e7\u00fcnk\u00fc herhangi bir hidrokarbon kirlili\u011fi, karbon molek\u00fcler elek adsorban\u0131n\u0131 zehirleyerek azot jenerat\u00f6r\u00fcn\u00fcn ay\u0131rma verimlili\u011fini kal\u0131c\u0131 olarak d\u00fc\u015f\u00fcr\u00fcr ve maliyetli adsorban de\u011fi\u015fimini gerektirir.<\/p>\n

Petrokimya Boru Hatt\u0131na Azot Enjeksiyonu<\/h3>\n

Petrokimya ve rafineri i\u015flemlerinde, ba\u015flatma, kapatma ve \u00fcr\u00fcn de\u011fi\u015ftirme prosed\u00fcrleri s\u0131ras\u0131nda inert atmosferi korumak i\u00e7in proses boru hatlar\u0131na ve depolama tanklar\u0131na azot enjekte edilir. LW-40\/4'\u00fcn 0,40 MPa de\u015farj bas\u0131nc\u0131, 2 km'ye kadar mesafelerde boru hatt\u0131 s\u00fcrt\u00fcnme kay\u0131plar\u0131n\u0131 a\u015fmak i\u00e7in yeterli bas\u0131n\u00e7 sa\u011flar ve bu da onu birden fazla proses \u00fcnitesine merkezi azot tedariki i\u00e7in uygun hale getirir. S\u00fcrekli \u00e7al\u0131\u015fma \u00f6zelli\u011fi, birka\u00e7 hafta s\u00fcrebilecek uzun s\u00fcreli bak\u0131m kampanyalar\u0131 s\u0131ras\u0131nda kesintisiz azot kullan\u0131labilirli\u011fini garanti eder.<\/p>\n

\"LW-40\/4<\/p>\n

G\u0131da ve \u0130\u00e7ecekler \u0130\u00e7in Modifiye Atmosfer Ambalajlama<\/h3>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli g\u0131da paketleme tesisleri y\u00fcksek ak\u0131\u015fl\u0131 nitrojen gerektirir. modifiye atmosfer ambalaj\u0131 (MAP)<\/strong> ve kontroll\u00fc atmosferde depolama. LW-40\/4'\u00fcn 40 m\u00b3\/dak kapasitesi, ayn\u0131 anda birden fazla y\u00fcksek h\u0131zl\u0131 paketleme hatt\u0131na besleme sa\u011flayabilirken, ya\u011fs\u0131z sertifikas\u0131 FDA 21 CFR 173.310 (g\u0131da s\u0131n\u0131f\u0131 azot) ve AB Y\u00f6netmeli\u011fi 231\/2012'ye uyumlulu\u011fu sa\u011flar. Ya\u011f kontaminasyonunun olmamas\u0131, g\u0131da ile temas eden uygulamalarda ya\u011flanm\u0131\u015f kompres\u00f6rler kullan\u0131ld\u0131\u011f\u0131nda ortaya \u00e7\u0131kabilecek istenmeyen tatlar, bozulma veya \u00fcr\u00fcn renk de\u011fi\u015fimi riskini ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

Malzeme ve \u0130n\u015faat<\/h2>\n

LW-40\/4'\u00fcn her bir bile\u015feni, azotla \u00e7al\u0131\u015fma uyumlulu\u011fu, korozyon direnci ve uzun vadeli mekanik b\u00fct\u00fcnl\u00fck g\u00f6z \u00f6n\u00fcnde bulundurularak se\u00e7ilmi\u015ftir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMalzeme<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
Silindir Blo\u011fu<\/td>\nGri D\u00f6kme Demir<\/td>\nGG25 \/ HT250, entegre su ceketleri<\/td>\n<\/tr>\n
Krank mili<\/td>\nD\u00f6vme Ala\u015f\u0131ml\u0131 \u00c7elik<\/td>\n42CrMo4, Q&T, ISO 1940 G2.5 dengeli<\/td>\n<\/tr>\n
Piston Segmanlar\u0131<\/td>\nPTFE-Cam-Bronz Kompozit<\/td>\nKendinden ya\u011flamal\u0131, a\u015f\u0131nma oran\u0131 <0,05 mm\/1000h<\/td>\n<\/tr>\n
Binici Gruplar\u0131<\/td>\nPTFE Kompozit<\/td>\nPistonu y\u00f6nlendirin, silindirle temas\u0131 \u00f6nleyin.<\/td>\n<\/tr>\n
Valf Plakalar\u0131<\/td>\nPaslanmaz \u00e7elik<\/td>\nSS316, yayl\u0131 e\u015fmerkezli halka tasar\u0131m\u0131<\/td>\n<\/tr>\n
Ba\u011flant\u0131 \u00c7ubuklar\u0131<\/td>\nBabbitt Yatakl\u0131 D\u00f6vme \u00c7elik<\/td>\nHassas i\u015flenmi\u015f, ya\u011fla ya\u011flanm\u0131\u015f b\u00fcy\u00fck u\u00e7<\/td>\n<\/tr>\n
Ara so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nASME VIII B\u00f6l\u00fcm 1, 1,5 kat hidrotest<\/td>\n<\/tr>\n
Son so\u011futucu<\/td>\nKarbon \u00c7elik G\u00f6vde \/ SS304 Borular<\/td>\nKanatl\u0131 boru tasar\u0131m\u0131, 32\u00b0C so\u011futma suyu<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

T\u00fcm bas\u0131n\u00e7l\u0131 kaplar a\u015fa\u011f\u0131dakilere uygun olarak tasarlan\u0131r ve \u00fcretilir: ASME BPVC B\u00f6l\u00fcm VIII B\u00f6l\u00fcm 1<\/strong> veya \u00c7in GB 150 standartlar\u0131na uygundur. Her kaynak ba\u011flant\u0131s\u0131, ASME B\u00f6l\u00fcm V, Madde 2 uyar\u0131nca 100% radyografik testine (RT) tabi tutulur ve tamamlanan her kap, en az 30 dakika bekleme s\u00fcresiyle, izin verilen maksimum \u00e7al\u0131\u015fma bas\u0131nc\u0131n\u0131n (MAWP) 1,5 kat\u0131 bas\u0131n\u00e7ta hidrostatik bas\u0131n\u00e7 testine tabi tutulur.<\/p>\n

\"LW-40\/4<\/p>\n<\/div>\n

<\/p>\n

\n

Kurulum ve Bak\u0131m K\u0131lavuzu<\/h2>\n

Temel ve Montaj<\/h3>\n

LW-40\/4'\u00fcn kuru a\u011f\u0131rl\u0131\u011f\u0131 4,50 ton olup, a\u011f\u0131rl\u0131k merkezi taban plakas\u0131n\u0131n yakla\u015f\u0131k 850 mm \u00fczerindedir. \u0130ki s\u0131ral\u0131 kar\u015f\u0131l\u0131kl\u0131 silindir tasar\u0131m\u0131 sayesinde dengesiz kuvvetler minimum d\u00fczeydedir ve bu da kurulumun kolay olmas\u0131n\u0131 sa\u011flar. 6-8 tonluk takviyeli beton atalet blo\u011fu<\/strong>Blok, titre\u015fim iletimini biti\u015fik yap\u0131lara \u00f6nlemek i\u00e7in titre\u015fim izolasyon pedleri (do\u011fal frekans 6\u20138 Hz) \u00fczerine monte edilmelidir. Minimum a\u00e7\u0131kl\u0131k gereksinimleri: Valf eri\u015fimi i\u00e7in tahrik edilmeyen tarafta 1,5 m, motor bak\u0131m\u0131 i\u00e7in tahrik edilen tarafta 1,2 m ve b\u00fcy\u00fck revizyonlar s\u0131ras\u0131nda vin\u00e7 eri\u015fimi i\u00e7in yukar\u0131da 2,0 m.<\/p>\n

So\u011futma Suyu Gereksinimleri<\/h3>\n

LW-40\/4 yakla\u015f\u0131k olarak \u015funlar\u0131 gerektirir: 38 m\u00b3\/h so\u011futma suyu<\/strong> Giri\u015f s\u0131cakl\u0131\u011f\u0131 32\u00b0C'yi ge\u00e7memelidir. So\u011futma suyu sistemi, silindir ceketlerini, ara so\u011futucuyu ve son so\u011futucuyu paralel devreler halinde beslemelidir. Su kalitesi \u00f6zellikleri: pH 6,5\u20138,5, toplam \u00e7\u00f6z\u00fcnm\u00fc\u015f kat\u0131 madde < 500 mg\/L, klor\u00fcr i\u00e7eri\u011fi < 50 mg\/L (SS304 boru korozyonunu \u00f6nlemek i\u00e7in) ve ask\u0131da kat\u0131 madde < 30 mg\/L. Su kalitesinin yetersiz oldu\u011fu yerlerde, yan ak\u0131\u015f filtrasyonu ve kimyasal ar\u0131tma i\u00e7eren kapal\u0131 devre so\u011futma kulesi \u015fiddetle tavsiye edilir.<\/p>\n

\u00d6nleyici Bak\u0131m Program\u0131<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Aral\u0131k<\/th>\nServis Kalemi<\/th>\nEylem Gerekli<\/th>\n<\/tr>\n<\/thead>\n
G\u00fcnl\u00fck<\/td>\nOperasyonel Denetim<\/td>\nTitre\u015fim seviyelerini, anormal g\u00fcr\u00fclt\u00fcy\u00fc, so\u011futma suyu ak\u0131\u015f\u0131n\u0131 ve tahliye s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/td>\n<\/tr>\n
250 saat<\/td>\nVana Muayenesi<\/td>\nEmme\/bo\u015faltma vanas\u0131 plakalar\u0131n\u0131 s\u00f6k\u00fcn ve karbon birikintileri veya \u00e7atlaklar a\u00e7\u0131s\u0131ndan inceleyin.<\/td>\n<\/tr>\n
1.000 saat<\/td>\nPiston Segman\u0131 \u00d6l\u00e7\u00fcm\u00fc<\/td>\nHalka olu\u011fu bo\u015flu\u011funu \u00f6l\u00e7\u00fcn; bo\u015fluk 0,25 mm'yi a\u015farsa halkalar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
4.000 saat<\/td>\nAra Bak\u0131m<\/td>\nT\u00fcm piston segmanlar\u0131n\u0131, tahrik bantlar\u0131n\u0131 ve supap plakas\u0131 tertibatlar\u0131n\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n
8.000 saat<\/td>\nB\u00fcy\u00fck Tadilat<\/td>\nKrank mili yataklar\u0131n\u0131 inceleyin, yatak bo\u015fluklar\u0131n\u0131 \u00f6l\u00e7\u00fcn, 0,08 mm'den b\u00fcy\u00fckse ana yataklar\u0131 de\u011fi\u015ftirin.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

LW-40\/4'\u00fcn en \u00f6nemli ekonomik avantajlar\u0131ndan biri \u015fudur: ya\u011flama ya\u011f\u0131n\u0131n yoklu\u011fu<\/strong> S\u0131k\u0131\u015ft\u0131rma yolunda. \u00dc\u00e7 ayda bir ya\u011f de\u011fi\u015fimi, ayl\u0131k ya\u011f analizi ve y\u0131ll\u0131k ay\u0131r\u0131c\u0131 eleman de\u011fi\u015fimi gerektiren ya\u011fla ya\u011flanan kompres\u00f6rlerin aksine, LW-40\/4 bu sarf malzemelerini tamamen ortadan kald\u0131r\u0131r. Tekrarlayan a\u015f\u0131nma par\u00e7alar\u0131 yaln\u0131zca PTFE piston halkalar\u0131 ve destek bantlar\u0131d\u0131r ve bunlar genellikle temiz nitrojen ko\u015fullar\u0131nda 4.000-6.000 saatlik hizmet \u00f6mr\u00fcne ula\u015f\u0131r.<\/p>\n

\"LW-40\/4<\/p>\n<\/div>\n

<\/p>\n

\n

Uyumluluk ve G\u00fcvenlik Sertifikalar\u0131<\/h2>\n

LW-40\/4 azot kompres\u00f6r\u00fc, a\u015fa\u011f\u0131daki uluslararas\u0131 standartlara ve d\u00fczenleyici \u00e7er\u00e7evelere uygun olarak tasarlanm\u0131\u015f, \u00fcretilmi\u015f ve test edilmi\u015ftir:<\/p>\n

\n
Bas\u0131n\u00e7l\u0131 Ekipman Direktifi<\/strong>
\nASME BPVC B\u00f6l\u00fcm VIII Div.1, GB 150-2011, PED 2014\/68\/AB Mod\u00fcl A<\/span><\/div>\n
Elektrik ve Makine G\u00fcvenli\u011fi<\/strong>
\nIEC 60034-1 (IE3 verimlili\u011fi), IEC 60204-1, ISO 12100 (makine g\u00fcvenli\u011fi)<\/span><\/div>\n
Ya\u011fs\u0131z Hava Kalitesi<\/strong>
\nISO 8573-1 S\u0131n\u0131f 0 (Ya\u011f \u0130\u00e7eri\u011fi), T\u00dcV Rheinland taraf\u0131ndan ba\u011f\u0131ms\u0131z olarak test edilmi\u015ftir.<\/span><\/div>\n
Kalite ve \u00c7evre<\/strong>
\nISO 9001:2015 (Kalite Y\u00f6netimi), ISO 14001:2015 (\u00c7evre Y\u00f6netimi)<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Kritik G\u00fcvenlik Uyar\u0131s\u0131<\/strong><\/p>\n

Azot, basit bir bo\u011fucu gaz olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r. T\u00fcm LW-40\/4 tesislerinde, kompres\u00f6r odas\u0131nda ve biti\u015fik alanlarda s\u00fcrekli oksijen eksikli\u011fi izleme sistemi bulunmal\u0131d\u0131r. Havaland\u0131rma sistemleri, OSHA 29 CFR 1910.146 (\u0130zin Gerektiren Kapal\u0131 Alanlar) uyar\u0131nca ortam oksijen konsantrasyonlar\u0131n\u0131 19,5% hacminin \u00fczerinde tutacak \u015fekilde tasarlanmal\u0131d\u0131r. Acil durum kapatma kilitleri 19,5% O\u2082'de (alarm) devreye girmeli ve 18,0% O\u2082'de (sert kapatma) otomatik kompres\u00f6r izolasyonunu tetiklemelidir. Personel giri\u015f prosed\u00fcrleri, ta\u015f\u0131nabilir O\u2082 monit\u00f6rleri ve e\u015fli sistem protokollerini i\u00e7ermelidir.<\/p>\n<\/div>\n

\"LW-40\/4<\/p>\n<\/div>\n

<\/p>\n

\n

Performans ve Verimlilik Analizi<\/h2>\n

LW-40\/4, a\u015fa\u011f\u0131daki ba\u015far\u0131y\u0131 elde eder: m\u00b3\/dakika ba\u015f\u0131na yakla\u015f\u0131k 4,00 kW \u00f6zg\u00fcl g\u00fc\u00e7 t\u00fcketimi<\/strong> 0,40 MPa de\u015farj bas\u0131nc\u0131nda azot \u00fcretimi. Bu verimlilik \u00f6l\u00e7\u00fct\u00fc, \u00fcniteyi 30-50 m\u00b3\/min kapasite aral\u0131\u011f\u0131ndaki ya\u011fs\u0131z pistonlu kompres\u00f6rlerin \u00fcst kademesine yerle\u015ftiriyor. Kar\u015f\u0131la\u015ft\u0131rma yapmak gerekirse, e\u015fde\u011fer bas\u0131n\u00e7 oranlar\u0131nda \u00e7al\u0131\u015fan tipik ya\u011fl\u0131 vidal\u0131 kompres\u00f6rler 4,4-4,9 kW\/m\u00b3\/min t\u00fcketirken, eski tek kademeli pistonlu tasar\u0131mlar 5,2 kW\/m\u00b3\/min'i a\u015fabilir.<\/p>\n

Standart 8.000 saatlik y\u0131ll\u0131k \u00e7al\u0131\u015fma program\u0131 \u00fczerinden, LW-40\/4'\u00fcn verimlilik avantaj\u0131 yakla\u015f\u0131k olarak \u015fu kadard\u0131r: Y\u0131ll\u0131k 128.000\u2013288.000 kWh enerji tasarrufu<\/strong> Daha az verimli alternatiflerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda. Ortalama end\u00fcstriyel elektrik tarifesi $0.08\/kWh oldu\u011funda, bu, y\u0131ll\u0131k do\u011frudan i\u015fletme maliyetlerinde $10.240\u2013$23.040 tutar\u0131nda bir azalmaya kar\u015f\u0131l\u0131k gelir. Ya\u011fla ilgili sarf malzemelerinin (ya\u011flama ya\u011f\u0131, filtre elemanlar\u0131, ay\u0131r\u0131c\u0131 kartu\u015flar, at\u0131k ya\u011f bertaraf\u0131) ortadan kald\u0131r\u0131lmas\u0131yla birle\u015ftirildi\u011finde, Azot s\u0131k\u0131\u015ft\u0131rma i\u00e7in toplam sahip olma maliyeti<\/a> 10 y\u0131ll\u0131k i\u015fletme \u00f6mr\u00fc boyunca tahmini olarak 25\u201335% azalmaktad\u0131r.<\/p>\n

S\u0131k\u0131\u015ft\u0131rma yolunda ya\u011f bulunmamas\u0131, a\u015fa\u011f\u0131 ak\u0131\u015fta bulunan ya\u011f giderme ekipman\u0131yla ili\u015fkili enerji kayb\u0131n\u0131 da ortadan kald\u0131r\u0131r. Bu boyuttaki tipik bir ya\u011fl\u0131 kompres\u00f6r, toplamda kompres\u00f6r\u00fcn g\u00fc\u00e7 \u00e7\u0131k\u0131\u015f\u0131n\u0131n 3-51 T\/3'\u00fcn\u00fc t\u00fcketen birle\u015ftirici filtreler, aktif karbon adsorberler ve izleme ekipmanlar\u0131 gerektirir. LW-40\/4'\u00fcn ya\u011fs\u0131z tasar\u0131m\u0131 bu parazitik y\u00fck\u00fc tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

\n

\u00d6zelle\u015ftirme ve OEM Yetenekleri<\/h2>\n

LW-40\/4'\u00fc belirli saha ko\u015fullar\u0131na, entegrasyon gereksinimlerine ve son kullan\u0131c\u0131 \u00f6zelliklerine uyarlamak i\u00e7in kapsaml\u0131 \u00f6zelle\u015ftirme se\u00e7enekleri sunuyoruz:<\/p>\n