{"id":569,"date":"2026-07-20T06:49:49","date_gmt":"2026-07-20T06:49:49","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&p=569"},"modified":"2026-07-20T06:49:50","modified_gmt":"2026-07-20T06:49:50","slug":"zw-5-3-16-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/id\/produk\/zw-5-3-16-nitrogen-compressor\/","title":{"rendered":"Kompresor Nitrogen ZW-5.3\/16 \u2013 Booster N2 Bebas Oli Tekanan Tinggi untuk Aplikasi Industri 1,60 MPa"},"content":{"rendered":"
\n

<\/p>\n

\n

Kompresor Nitrogen ZW-5.3\/16 \u2013 Booster N2 Bebas Oli Tekanan Tinggi untuk Aplikasi Industri 1,60 MPa<\/h1>\n

Dirancang untuk menghasilkan 5,3 m\u00b3\/menit pada tekanan keluaran 1,60 MPa, ZW-5.3\/16 adalah kompresor nitrogen piston bebas oli dua tahap, tiga baris yang dibuat khusus untuk injeksi nitrogen bertekanan tinggi, pengisian silinder, dan aplikasi proses petrokimia yang menuntut. Tidak ada kontaminasi oli, ukuran yang ringkas, dan dioptimalkan untuk operasi tugas berkelanjutan pada tekanan tinggi.<\/p>\n

Permintaan Penawaran<\/a>
\nLihat Seri Kompresor N2<\/a><\/div>\n

\"Kompresor<\/p>\n<\/div>\n

<\/p>\n

\n

Gambaran Umum Produk<\/h2>\n

Itu ZW-5.3\/16 nitrogen compressor<\/strong> represents a specialized high-pressure solution within our oil-free piston compressor family, engineered for applications where elevated discharge pressure is the primary operational requirement. With a rated capacity of 5,3 m\u00b3\/menit<\/strong> dan luar biasa Tekanan pelepasan 1,60 MPa<\/strong>, this unit occupies a unique position in the industrial nitrogen compression landscape\u2014bridging the gap between conventional low-pressure boosters and ultra-high-pressure gas filling systems.<\/p>\n

What distinguishes the ZW-5.3\/16 from conventional alternatives is its mekanisme kompresi bebas oli sepenuhnya<\/strong> utilizing self-lubricating PTFE composite piston rings and rider bands. This design philosophy eliminates any possibility of hydrocarbon contamination in the nitrogen product stream, making the unit immediately suitable for high-purity nitrogen cylinder filling, pharmaceutical-grade nitrogen injection, and electronics process gas supply without additional downstream purification equipment. The oil-free certification is particularly critical at 1.60 MPa because oil contamination at elevated pressure becomes more difficult and costly to remove.<\/p>\n

Dia dua tahap, tiga baris (\u4e8c\u5217\u4e09\u7ea7)<\/strong> configuration delivers the high pressure ratio required for 1.60 MPa discharge while managing thermal loads through staged intercooling. The compact dimensions\u20141947 \u00d7 1900 \u00d7 2580 mm<\/strong>\u2014allow the ZW-5.3\/16 to fit into existing machinery rooms or containerized installations where floor space is at a premium. At 3,97 ton<\/strong>, the unit can be transported and positioned using standard forklift equipment.<\/p>\n

\"ZW-5.3\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Technical Specifications \u2013 ZW-5.3\/16<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nNilai<\/th>\nSatuan<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZW-5.3\/16<\/td>\n\u2013<\/td>\n<\/tr>\n
Pola<\/td>\nDua tahap, Tiga baris (\u4e8c\u5217\u4e09\u7ea7)<\/td>\n\u2013<\/td>\n<\/tr>\n
Kapasitas<\/td>\n5.3<\/td>\nm\u00b3\/menit<\/td>\n<\/tr>\n
Tekanan Pelepasan<\/td>\n1.60<\/td>\nMPa<\/td>\n<\/tr>\n
Ukuran Kompresor (P \u00d7 L \u00d7 T)<\/td>\n1947 \u00d7 1900 \u00d7 2580<\/td>\nmm<\/td>\n<\/tr>\n
Berat<\/td>\n3.97<\/td>\nT<\/td>\n<\/tr>\n
Kekuatan<\/td>\n55<\/td>\nkW<\/td>\n<\/tr>\n
Voltase<\/td>\n380<\/td>\nV<\/td>\n<\/tr>\n
Medium Gas<\/td>\nNitrogen (N\u2082)<\/td>\n\u2013<\/td>\n<\/tr>\n
Pelumasan<\/td>\nBebas minyak<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* Semua spesifikasi dinilai pada kondisi referensi standar (ISO 1217, Lampiran C). Kinerja aktual dapat bervariasi berdasarkan ketinggian lokasi, suhu lingkungan, dan kondisi saluran masuk.<\/em><\/p>\n<\/div>\n

<\/p>\n

\n

Fitur Utama & Keunggulan Teknik<\/h2>\n

1. Teknologi Penyegelan PTFE Bebas Minyak Bertekanan Tinggi<\/h3>\n

The ZW-5.3\/16 employs a proprietary sistem ring piston dan sabuk penggerak yang melumasi sendiri<\/strong> manufactured from high-performance PTFE composites reinforced with glass fiber and bronze particulates, specifically formulated for high-pressure service. This material achieves a coefficient of friction below 0.08 without any external hydrocarbon lubrication, completely eliminating oil vapor carryover into the nitrogen stream. At 1.60 MPa, the risk of oil contamination becomes exponentially more problematic because oil droplets are more difficult to separate at elevated pressure, and any contamination becomes concentrated in the compressed gas. The ZW-5.3\/16’s native oil-free design achieves Kepatuhan ISO 8573-1 Kelas 0<\/strong> without downstream filtration, a critical advantage for cylinder filling and high-purity process applications.<\/p>\n

2. Two-Stage Three-Row Compression Architecture<\/h3>\n

Itu two-stage, three-row configuration<\/strong> of the ZW-5.3\/16 is uniquely engineered to achieve the high pressure ratio required for 1.60 MPa discharge. The three-row arrangement provides superior force balance compared to two-row designs, reducing vibration transmission and permitting installation on lighter foundations. The staged compression with inter-stage cooling limits the discharge temperature of each stage to below 160\u00b0C, preserving the integrity of the PTFE sealing elements and extending valve plate life. This thermal management is particularly critical at high pressure ratios where adiabatic compression temperatures would otherwise exceed the safe operating limits of polymer-based seals.<\/p>\n

3. Compact Design for Space-Constrained Installations<\/h3>\n

Pada 1947 \u00d7 1900 \u00d7 2580 mm<\/strong>, the ZW-5.3\/16 occupies remarkably little floor space for a high-pressure compressor of this capability. The compact footprint is achieved through an optimized vertical crankcase design that minimizes the machine’s longitudinal dimension while maintaining adequate maintenance access. The 3.97-tonne weight permits transportation and positioning using standard forklift equipment, eliminating the need for overhead cranes or specialized rigging. This portability makes the ZW-5.3\/16 ideal for containerized nitrogen supply systems, mobile cylinder filling stations, and retrofit installations in existing compressor houses with limited floor space.<\/p>\n

4. Penggerak Motor Langsung Standar 380V<\/h3>\n

The ZW-5.3\/16 is powered by a Motor induksi tiga fasa 55 kW, 380V, 50Hz<\/strong> rated to IEC 60034-1 IE3 efficiency class. The standard low-voltage configuration integrates directly into existing 380V industrial distribution panels without requiring medium-voltage infrastructure, step-down transformers, or specialized switchgear. This electrical simplicity reduces both capital expenditure and commissioning complexity, making the ZW-5.3\/16 an attractive option for facilities upgrading from bottled nitrogen or membrane generators to on-site high-pressure compression.<\/p>\n

\"ZW-5.3\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Skenario Aplikasi<\/h2>\n

High-Pressure Nitrogen Cylinder Filling<\/h3>\n

The ZW-5.3\/16 is purpose-built for stasiun pengisian tabung nitrogen<\/strong> serving industrial gas distributors, welding supply companies, and specialty gas laboratories. Its 1.60 MPa discharge pressure is sufficient to fill standard industrial nitrogen cylinders to 15 MPa working pressure through a high-pressure booster or cascade system. The 5.3 m\u00b3\/min capacity supports a filling rate of approximately 20\u201325 cylinders per hour (40L, 15 MPa), making it suitable for medium-volume filling operations. The oil-free design is mandatory for cylinder filling because any oil contamination would be concentrated in the compressed gas and could contaminate downstream processes when the cylinder is used.<\/p>\n

\"ZW-5.3\/16<\/p>\n

Injeksi Nitrogen Bertekanan Tinggi Petrokimia<\/h3>\n

In petrochemical and refinery operations, the ZW-5.3\/16 provides high-pressure nitrogen for reactor inerting, catalyst preservation, emergency vessel purging, and pipeline pressure testing<\/strong>. The 1.60 MPa discharge pressure is sufficient to overcome the pressure ratings of most process vessels and reactor systems, allowing direct nitrogen injection without intermediate boosting. The ZW-5.3\/16 high-pressure nitrogen compressor<\/a> is particularly valuable for emergency response scenarios where rapid nitrogen injection is required to inert a vessel or suppress a runaway reaction. The oil-free certification is mandatory because nitrogen at 1.60 MPa entering a catalyst bed or process stream must remain completely hydrocarbon-free.<\/p>\n

Pharmaceutical & Biotechnology Process Gas<\/h3>\n

Pharmaceutical manufacturing facilities require high-purity nitrogen for sterile process inerting, lyophilization (freeze-drying), and aseptic filling operations<\/strong>. The ZW-5.3\/16’s oil-free certification ensures compliance with FDA 21 CFR, EU GMP Annex 1, and pharmacopeial nitrogen standards. The 1.60 MPa pressure is adequate for feeding high-pressure nitrogen distribution manifolds serving multiple sterile processing suites, autoclaves, and freeze-dryers. The compact footprint allows installation within pharmaceutical cleanroom support areas or utility corridors where space is severely constrained.<\/p>\n

\"ZW-5.3\/16<\/p>\n

Electronics & Semiconductor Manufacturing<\/h3>\n

Semiconductor fabrication facilities require high-pressure nitrogen for wafer handling systems, chemical vapor deposition (CVD) processes, and ion implantation chamber purging<\/strong>. The ZW-5.3\/16’s 1.60 MPa discharge pressure is sufficient for feeding the high-pressure nitrogen headers that serve process tools requiring elevated pressure for pneumatic actuation or process gas delivery. The oil-free design is absolutely non-negotiable in semiconductor applications because even trace oil contamination can cause catastrophic defects in integrated circuits, leading to yield losses measured in millions of dollars.<\/p>\n<\/div>\n

<\/p>\n

\n

Bahan & Konstruksi<\/h2>\n

The ZW-5.3\/16 is constructed from premium materials selected for high-pressure nitrogen compatibility, corrosion resistance, and extended operational life:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Komponen<\/th>\nBahan<\/th>\nSpesifikasi<\/th>\n<\/tr>\n<\/thead>\n
Blok Silinder<\/td>\nBesi Cor Abu-abu<\/td>\nGG25 \/ HT250, integral cooling passages<\/td>\n<\/tr>\n
Poros engkol<\/td>\nBaja Paduan Tempa<\/td>\n42CrMo4, Q&T, seimbang secara dinamis<\/td>\n<\/tr>\n
Cincin Piston<\/td>\nKomposit PTFE-Kaca-Perunggu<\/td>\nSelf-lubricating, high-pressure rated to 2.0 MPa<\/td>\n<\/tr>\n
Pita Rider<\/td>\nKomposit PTFE<\/td>\nPanduan piston, anti-gesekan, tingkat keausan <0,05 mm\/1000 jam<\/td>\n<\/tr>\n
Pelat Katup<\/td>\nBaja tahan karat<\/td>\nSS316, desain cincin konsentris tekanan tinggi<\/td>\n<\/tr>\n
Batang Penghubung<\/td>\nBaja Tempa dengan Bantalan Babbitt<\/td>\nUjung besar yang dikerjakan dengan presisi dan dilumasi oli.<\/td>\n<\/tr>\n
Intercooler<\/td>\nCangkang Baja Karbon \/ Tabung SS316<\/td>\nASME VIII Div.1, uji hidrostatis 1,5\u00d7<\/td>\n<\/tr>\n
Pendingin udara<\/td>\nCangkang Baja Karbon \/ Tabung SS316<\/td>\nTabung bersirip bertekanan tinggi, air pendingin 32\u00b0C<\/td>\n<\/tr>\n
Pipa Bertekanan Tinggi<\/td>\nBaja Tahan Karat Tanpa Sambungan<\/td>\nSS316, rated to 2.5 MPa working pressure<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Semua komponen penahan tekanan dirancang dan dibuat sesuai dengan ASME BPVC Bagian VIII Divisi 1<\/strong> atau standar GB 150 Tiongkok. Setiap sambungan las menjalani inspeksi radiografi (RT) 100% sesuai dengan ASME Bagian V, Pasal 2, dan setiap bejana tekan yang telah selesai diuji tekanan hidrostatik pada 1,5 kali tekanan kerja maksimum yang diizinkan (MAWP) untuk periode penahanan minimum 30 menit.<\/p>\n

\"ZW-5.3\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Panduan Pemasangan & Pemeliharaan<\/h2>\n

Persyaratan Pondasi & Spasial<\/h3>\n

The ZW-5.3\/16 weighs 3.97 tonnes and features a compact vertical design with a low center of gravity. A bantalan beton bertulang seberat 5\u20136 ton<\/strong> is sufficient for stable operation, mounted on elastomeric vibration isolators (natural frequency 8\u201312 Hz). The three-row opposed-cylinder arrangement provides excellent force balance, minimizing vibration transmission. Required clearances: 1.0 m on the non-drive side for valve maintenance, 0.8 m on the drive side for motor access, and 1.5 m overhead for routine service.<\/p>\n

Spesifikasi Air Pendingin<\/h3>\n

Kebutuhan air pendingin kira-kira 15 m\u00b3\/jam<\/strong> at an inlet temperature not exceeding 32\u00b0C. The water distribution circuit feeds the cylinder jackets and intercooler in parallel. Water quality specifications: pH 6.5\u20138.5, total hardness < 300 mg\/L as CaCO\u2083, chloride content < 50 mg\/L (to prevent SS316 tube corrosion), suspended solids < 30 mg\/L. For installations without reliable municipal water, a compact closed-loop cooling tower with a 0.5 m\u00b3 buffer tank is recommended.<\/p>\n

Jadwal Pemeliharaan Pencegahan<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Selang<\/th>\nItem Layanan<\/th>\nTindakan yang Diperlukan<\/th>\n<\/tr>\n<\/thead>\n
Sehari-hari<\/td>\nPemeriksaan Visual & Operasional<\/td>\nPeriksa kebocoran, suara abnormal, aliran air pendingin, dan suhu air buangan.<\/td>\n<\/tr>\n
250 jam<\/td>\nInspeksi Pelat Katup<\/td>\nCheck for carbon deposits, spring fatigue, or cracking in high-pressure valves<\/td>\n<\/tr>\n
1.000 jam<\/td>\nPenilaian Keausan Ring Piston<\/td>\nUkur celah alur; ganti cincin jika celah melebihi 0,20 mm.<\/td>\n<\/tr>\n
3.000 jam<\/td>\nPerbaikan Menengah<\/td>\nGanti semua ring piston, pita penekan, dan rakitan pelat katup.<\/td>\n<\/tr>\n
6.000 jam<\/td>\nPerbaikan Besar-besaran<\/td>\nInspect crankshaft, measure bearing clearances, replace bearings if >0.08 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

The oil-free design of the ZW-5.3\/16 dramatically simplifies maintenance compared to lubricated alternatives. There are no oil changes, no oil analysis, no filter replacements, and no separator cartridge changes. The only consumable wear items are the Ring piston PTFE dan sabuk penggerak<\/strong>, which typically achieve 3,000\u20135,000 hours of service under clean nitrogen conditions at high pressure.<\/p>\n

\"ZW-5.3\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Sertifikasi Kepatuhan & Keselamatan<\/h2>\n

The ZW-5.3\/16 nitrogen compressor meets the following international standards and regulatory requirements:<\/p>\n

\n
Peralatan Tekanan<\/strong>
\nASME BPVC Bagian VIII Div.1, GB 150-2011, PED 2014\/68\/EU Modul A<\/span><\/div>\n
Keselamatan Listrik & Mesin<\/strong>
\nIEC 60034-1 (efisiensi IE3), IEC 60204-1, ISO 12100<\/span><\/div>\n
Sertifikasi Bebas Minyak<\/strong>
\nISO 8573-1 Kelas 0 (Kandungan Minyak), diuji oleh T\u00dcV Rheinland<\/span><\/div>\n
Kualitas & Lingkungan<\/strong>
\nISO 9001:2015, ISO 14001:2015<\/span><\/div>\n<\/div>\n
\u26a0\ufe0f Pemberitahuan Keselamatan<\/strong><\/p>\n

Nitrogen is an odorless, colorless asphyxiant gas. At 1.60 MPa, nitrogen releases from the ZW-5.3\/16 can create high-velocity jets that rapidly displace oxygen in enclosed spaces. All installations must include continuous oxygen deficiency monitoring, emergency ventilation systems, and personnel training on nitrogen hazard awareness. Emergency shutdown interlocks should activate at 19.5% O\u2082 (alarm) and trigger hard shutdown at 18.0% O\u2082.<\/p>\n<\/div>\n

\"ZW-5.3\/16<\/p>\n<\/div>\n

<\/p>\n

\n

Analisis Kinerja & Efisiensi<\/h2>\n

The ZW-5.3\/16 achieves a Konsumsi daya spesifik sekitar 10,38 kW per m\u00b3\/menit<\/strong> of nitrogen at 1.60 MPa discharge pressure. While this specific power is higher than low-pressure models due to the elevated pressure ratio, it remains competitive within the high-pressure oil-free piston compressor segment. For comparison, oil-lubricated reciprocating compressors at equivalent pressure ratios typically consume 11\u201313 kW\/m\u00b3\/min, and diaphragm compressors (often selected for high-pressure oil-free service) may exceed 15 kW\/m\u00b3\/min.<\/p>\n

The primary economic advantage of the ZW-5.3\/16 is not marginal energy savings but the penghapusan bahan habis pakai terkait minyak dan peralatan pemurnian hilir<\/strong>. A typical oil-lubricated high-pressure compressor requires quarterly oil changes ($300\u2013600\/year), monthly oil analysis ($200\u2013400\/year), annual filter replacements ($500\u20131,000\/year), and separator cartridge changes ($800\u20131,500\/year). The ZW-5.3\/16 eliminates all of these expenses, delivering total consumable savings of $1,800\u2013$3,500 annually.<\/p>\n

Additionally, the total biaya kepemilikan untuk kompresi nitrogen tekanan tinggi<\/a> is further reduced by eliminating the need for downstream oil-removal equipment. At 1.60 MPa, oil-filtration systems become significantly more complex and expensive, often requiring multi-stage coalescing filters followed by activated carbon adsorbers. The ZW-5.3\/16’s native oil-free design removes this capital and operating burden entirely.<\/p>\n<\/div>\n

<\/p>\n

\n

Kemampuan Kustomisasi & OEM<\/h2>\n

We provide flexible customization options to adapt the ZW-5.3\/16 to specific installation constraints and end-user requirements:<\/p>\n