{"id":580,"date":"2026-07-20T08:04:18","date_gmt":"2026-07-20T08:04:18","guid":{"rendered":"https:\/\/n2-compressor.com\/?post_type=product&#038;p=580"},"modified":"2026-07-20T08:04:19","modified_gmt":"2026-07-20T08:04:19","slug":"3zw-6-30-nitrogen-compressor","status":"publish","type":"product","link":"https:\/\/n2-compressor.com\/es\/producto\/3zw-6-30-nitrogen-compressor\/","title":{"rendered":"Compresor de nitr\u00f3geno 3ZW-6\/30: compresor de nitr\u00f3geno de tres etapas sin aceite para aplicaciones de procesos de alta presi\u00f3n de 3,00 MPa."},"content":{"rendered":"<div style=\"max-width: 1200px; margin: 0 auto; padding: 20px 15px; font-family: Arial,Helvetica,sans-serif; color: #1a1a1a; line-height: 1.7; word-break: break-word;\">\n<p><!-- Hero Section --><\/p>\n<div style=\"background: linear-gradient(135deg,#0a2442 0%,#1a3a5c 100%); padding: 60px 20px 50px; border-radius: 0; margin-bottom: 40px; text-align: center;\">\n<h1 style=\"font-size: clamp(1.8rem,4vw,2.8rem); color: #ffffff; margin: 0 0 15px; font-weight: bold; line-height: 1.2;\">Compresor de nitr\u00f3geno 3ZW-6\/30: compresor de nitr\u00f3geno de tres etapas sin aceite para aplicaciones de procesos de alta presi\u00f3n de 3,00 MPa.<\/h1>\n<p style=\"font-size: clamp(1rem,2.5vw,1.2rem); color: #d6dce4; margin: 0 0 25px; max-width: 900px; margin-left: auto; margin-right: auto;\">Dise\u00f1ado para ofrecer 6 m\u00b3\/min a una presi\u00f3n de descarga de 3,00 MPa, el 3ZW-6\/30 es un compresor de nitr\u00f3geno de pist\u00f3n de tres etapas y tres filas, libre de aceite, ideal para la inyecci\u00f3n de nitr\u00f3geno a ultra alta presi\u00f3n, estaciones de llenado de cilindros de gas y procesos exigentes de s\u00edntesis qu\u00edmica. Ofrece cero contaminaci\u00f3n por aceite, una robusta arquitectura multietapa y est\u00e1 optimizado para un funcionamiento continuo a presiones extremas.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 12px; justify-content: center;\"><a style=\"display: inline-block; padding: 14px 32px; background: #ff6b35; color: #ffffff; text-decoration: none; border-radius: 4px; font-weight: bold; font-size: 1rem; transition: opacity 0.3s;\" href=\"mailto:sales@n2-compressor.com\">Solicitar presupuesto<\/a><br \/>\n<a style=\"display: inline-block; padding: 14px 32px; background: transparent; color: #ff6b35; text-decoration: none; border-radius: 4px; font-weight: bold; font-size: 1rem; border: 2px solid #ff6b35; transition: all 0.3s;\" href=\"https:\/\/n2-compressor.com\/es\/\">Ver la serie de compresores N2<\/a><\/div>\n<p>&nbsp;<\/p>\n<\/div>\n<p><!-- Product Overview --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Descripci\u00f3n general del producto<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">El <strong>3ZW-6\/30 nitrogen compressor<\/strong> represents the pinnacle of our oil-free piston compressor technology, engineered specifically for applications that demand both substantial flow capacity and ultra-high discharge pressure. With a rated capacity of <strong>6 m\u00b3\/min<\/strong> y una excepcional <strong>Presi\u00f3n de descarga de 3,00 MPa<\/strong>, this unit occupies the high-pressure segment of our industrial nitrogen compressor portfolio, serving the most demanding process applications in the chemical, petrochemical, and gas distribution industries.<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The &#8220;3ZW&#8221; designation signifies the <strong>three-stage, three-row (\u4e09\u5217\u4e09\u7ea7)<\/strong> architecture that is fundamental to achieving the 3.00 MPa discharge pressure while maintaining thermal stability and mechanical reliability. Each of the three compression stages operates at a moderate pressure ratio, with dedicated intercoolers between stages removing the heat of compression. This multi-staged approach is essential because the overall pressure ratio from atmospheric inlet to 3.00 MPa exceeds the safe operating limits of single-stage or two-stage designs, both in terms of discharge temperature and mechanical stress on the pistons and crankshaft.<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">What distinguishes the 3ZW-6\/30 from conventional alternatives is its <strong>v\u00eda de compresi\u00f3n totalmente libre de aceite<\/strong>. The piston rings and rider bands are precision-machined from advanced self-lubricating PTFE composite materials that operate without any hydrocarbon lubricants. At 3.00 MPa discharge pressure, the risk of oil vapor carryover is exponentially higher than at low-pressure applications, making the oil-free design not merely advantageous but absolutely mandatory for any application requiring high-purity nitrogen. The unit achieves <strong>Certificaci\u00f3n ISO 8573-1 Clase 0<\/strong> natively, without downstream oil-filtration equipment.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-20.-4ZW-84-30-O2-N2-Compressor.webp\" alt=\"3ZW-6\/30 nitrogen compressor three stage multi row piston assembly\" \/><\/p>\n<\/div>\n<p><!-- Technical Specifications --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Technical Specifications \u2013 3ZW-6\/30<\/h2>\n<div style=\"overflow-x: auto; margin-bottom: 15px;\">\n<table style=\"width: 100%; min-width: 600px; border-collapse: collapse; font-size: clamp(0.85rem,2vw,1rem);\">\n<thead>\n<tr style=\"background: #0a2442; color: #ffffff;\">\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Par\u00e1metro<\/th>\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Valor<\/th>\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Unidad<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Modelo<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">3ZW-6\/30<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">\u2013<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Patr\u00f3n<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">Three-stage, Three-row (\u4e09\u5217\u4e09\u7ea7)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">\u2013<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Capacidad<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">6<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">m\u00b3\/min<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Presi\u00f3n de descarga<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">3.00<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">MPa<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Dimensiones del compresor (largo \u00d7 ancho \u00d7 alto)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">1845 \u00d7 1660 \u00d7 2360<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">mm<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Peso<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">3.00<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">t<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Fuerza<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">75<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">kW<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Voltaje<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">380<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">V<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Medio gaseoso<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">Nitr\u00f3geno (N\u2082)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">\u2013<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Lubricaci\u00f3n<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4; font-weight: 600;\">Sin aceite<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: clamp(0.9rem,2vw,1rem); color: #666; margin: 0;\"><em>* Todas las especificaciones se basan en condiciones de referencia est\u00e1ndar (ISO 1217, Anexo C). El rendimiento real puede variar seg\u00fan la altitud del lugar, la temperatura ambiente y las condiciones de entrada.<\/em><\/p>\n<\/div>\n<p><!-- Key Features & Engineering Advantages --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Caracter\u00edsticas principales y ventajas de ingenier\u00eda<\/h2>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">1. Three-Stage Compression for Ultra-High Pressure<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">El <strong>three-stage, three-row architecture<\/strong> of the 3ZW-6\/30 is the engineering foundation that makes 3.00 MPa discharge pressure achievable with oil-free piston technology. The overall pressure ratio of approximately 30:1 to 60:1 (from atmospheric inlet) is divided across three compression cylinders, with each stage operating at a pressure ratio of approximately 3:1 to 4:1. This staged approach is thermodynamically essential because single-stage compression to 3.00 MPa would produce discharge temperatures exceeding 300\u00b0C, far beyond the safe operating limit of PTFE sealing materials. Between each stage, a dedicated high-efficiency shell-and-tube intercooler removes the heat of compression, maintaining discharge temperatures below 155\u00b0C at all stages. This thermal management preserves PTFE ring integrity and extends valve plate life by approximately 50% compared to two-stage designs attempting equivalent pressure ratios.<\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">2. Advanced High-Pressure Oil-Free PTFE Sealing System<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 employs a proprietary <strong>Conjunto de anillo de pist\u00f3n autolubricante y banda de apoyo<\/strong> manufactured from ultra-high-performance PTFE composites specifically formulated for 3.00 MPa service. These rings are reinforced with glass fiber, bronze particulates, and molybdenum disulfide to achieve a coefficient of friction below 0.05 without any external hydrocarbon lubrication. At 3.00 MPa discharge pressure, the partial pressure of oil vapor would be approximately 10 times higher than at 0.30 MPa, making oil contamination exponentially more severe and more difficult to remove downstream. The 3ZW-6\/30&#8217;s native oil-free design achieves <strong>Certificaci\u00f3n ISO 8573-1 Clase 0<\/strong> without any downstream filtration, coalescing, or adsorption equipment. The PTFE formulation is rated for continuous operation at temperatures up to 185\u00b0C, with a safety margin that accommodates transient temperature excursions during startup and load changes.<\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">3. Three-Row Opposed-Cylinder Force Balance<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">El marco principal est\u00e1 fundido a partir de <strong>Hierro fundido gris GG25<\/strong> with reinforced wall sections and integral cooling water passages. The <strong>three-row opposed-cylinder arrangement<\/strong> provides superior force balance compared to single-row or two-row designs, with first-order and second-order inertial forces largely self-canceling. This mechanical advantage is particularly critical for high-pressure compressors where the peak gas forces on the pistons are substantially higher than in low-pressure applications. The three-row configuration reduces the unbalanced forces transmitted to the foundation by over 85% compared to single-row designs, permitting installation on a lighter reinforced concrete inertia block (minimum 5 tonnes) and reducing the risk of vibration-induced fatigue in connected piping systems. The compact dimensions\u2014<strong>1845 \u00d7 1660 \u00d7 2360 mm<\/strong>\u2014are remarkable for a three-stage compressor of this pressure class, achieved through a vertically stacked cylinder arrangement that minimizes the machine&#8217;s footprint.<\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">4. Accionamiento de motor industrial est\u00e1ndar de 380 V<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 is driven by a <strong>Motor de inducci\u00f3n trif\u00e1sico de 75 kW, 380 V, 50 Hz<\/strong> conforming to IEC 60034-1 efficiency class IE3. The standard low-voltage configuration integrates directly into existing 380V industrial distribution panels without requiring medium-voltage switchgear or step-down transformers. This electrical simplicity is particularly valuable for the 3ZW-6\/30 because its moderate power requirement (75 kW) does not justify the complexity and cost of medium-voltage infrastructure. The motor is directly coupled to the crankshaft through a flexible disc coupling, eliminating the maintenance burden and efficiency losses associated with belt or gearbox drives.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-gas-compressor-General-Assembly-2.webp\" alt=\"3ZW-6\/30 nitrogen compressor general assembly three stage design\" \/><\/p>\n<\/div>\n<p><!-- Application Scenarios --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Escenarios de aplicaci\u00f3n<\/h2>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Ultra-High-Pressure Nitrogen Cylinder Filling<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 is the ideal primary booster for <strong>nitrogen cylinder filling stations<\/strong> serving industrial, medical, and specialty gas markets. While the compressor&#8217;s 3.00 MPa discharge pressure does not reach the 15\u201320 MPa required for direct cylinder filling, it serves as a highly efficient intermediate stage that dramatically reduces the compression ratio required of downstream high-pressure filling compressors. In a typical filling station configuration, the 3ZW-6\/30 boosts nitrogen from 0.05\u20130.10 MPa to 3.00 MPa, after which a compact high-pressure diaphragm or piston compressor completes the filling to 20 MPa. This staged approach improves overall system efficiency by 25\u201335% compared to single-stage high-pressure compression from atmospheric inlet. The oil-free design is mandatory for cylinder filling because any oil contamination would be trapped in the filled cylinders and delivered to end-users, potentially compromising their processes and exposing the filling station to liability.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-gas-compressor-application-Recovery-liquefaction-and-process.webp\" alt=\"3ZW-6\/30 nitrogen compressor ultra high pressure cylinder filling station\" \/><\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Chemical Synthesis &amp; High-Pressure Reactor Inerting<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">In chemical process plants, the <a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600;\" href=\"https:\/\/n2-compressor.com\/es\/\">3ZW-6\/30 nitrogen compressor<\/a> provides ultra-high-pressure nitrogen for <strong>high-pressure reactor inerting, catalyst bed preservation, and emergency depressurization<\/strong> of process vessels. The 3.00 MPa discharge pressure is sufficient to inject nitrogen into reactors operating at pressures up to 2.5 MPa, maintaining positive inert gas blankets during all phases of operation. The three-stage compression ensures that the nitrogen remains thermally stable and free of oil contamination, which is critical in chemical synthesis where even trace contaminants can poison catalysts, initiate unwanted side reactions, or compromise product purity. The 6 m\u00b3\/min capacity can serve multiple high-pressure reactors simultaneously through a centralized nitrogen header.<\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Gas Liquefaction &amp; Cryogenic Storage Pressure Maintenance<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">In nitrogen liquefaction plants and cryogenic storage facilities, the 3ZW-6\/30 serves as a <strong>high-pressure booster<\/strong> that compresses nitrogen vapor from storage tanks or recondensers to the pressure required for distribution or further processing. The 3.00 MPa discharge pressure is adequate for driving nitrogen through heat exchangers, recondensers, and distribution networks in small to medium liquefaction plants. The oil-free design is essential because any oil contamination in the high-pressure nitrogen would be carried into the cryogenic system, where it would freeze and block heat exchanger passages, causing operational failures and costly maintenance. The three-stage compression with intercooling ensures that the nitrogen remains at manageable temperatures throughout the compression process, preventing thermal damage to downstream cryogenic equipment.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-gas-compressor-application-LNG-liquefaction-plants.webp\" alt=\"3ZW-6\/30 nitrogen compressor gas liquefaction cryogenic storage pressure maintenance\" \/><\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Oil &amp; Gas Well Nitrogen Injection<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">In oil and gas production operations, high-pressure nitrogen is injected into wells for <strong>enhanced oil recovery (EOR), well stimulation, and gas lift operations<\/strong>. The 3ZW-6\/30&#8217;s 3.00 MPa discharge pressure is sufficient for many shallow to medium-depth well applications, where nitrogen is used to displace oil, reduce reservoir pressure, or lift production fluids to the surface. The oil-free design prevents hydrocarbon contamination of the reservoir, which could alter formation permeability and reduce oil recovery efficiency. The 6 m\u00b3\/min capacity can support continuous nitrogen injection for extended well stimulation campaigns or intermittent gas lift operations for multiple wells.<\/p>\n<\/div>\n<p><!-- Material & Construction --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Materiales y construcci\u00f3n<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 is constructed from premium materials selected for ultra-high-pressure nitrogen compatibility, thermal resistance, and extended operational life:<\/p>\n<div style=\"overflow-x: auto;\">\n<table style=\"width: 100%; min-width: 500px; border-collapse: collapse; font-size: clamp(0.85rem,2vw,1rem); margin-bottom: 15px;\">\n<thead>\n<tr style=\"background: #0a2442; color: #ffffff;\">\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Componente<\/th>\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Material<\/th>\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Especificaci\u00f3n<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Cylinder Block (1st Stage)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Hierro fundido gris<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">GG25 \/ HT250, espesor de pared est\u00e1ndar<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Cylinder Block (2nd Stage)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Hierro fundido gris<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">GG25 \/ HT250, pared reforzada + nervaduras<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Cylinder Block (3rd Stage)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Hierro fundido gris<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">GG25 \/ HT250, heavy-duty reinforced wall<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Cig\u00fce\u00f1al<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Acero aleado forjado<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">42CrMo4, Q&amp;T, ISO 1940 G2.5, equilibrado din\u00e1micamente<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Anillos de pist\u00f3n<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Compuesto de PTFE-vidrio-bronce-MoS\u2082<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Soporta presiones ultra altas, es autolubricante y alcanza una temperatura m\u00e1xima de 185 \u00b0C.<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Bandas de jinete<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Compuesto de PTFE<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Gu\u00eda del pist\u00f3n, antidesgaste, tasa de desgaste &lt;0,04 mm\/1000 h<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Placas de v\u00e1lvulas<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Acero inoxidable<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Dise\u00f1o de anillos conc\u00e9ntricos de alta presi\u00f3n, fabricado en acero inoxidable SS316.<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Intercoolers (\u00d72)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Carcasa de acero al carbono \/ Tubos de acero inoxidable SS316<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">ASME VIII Div.1, prueba hidrost\u00e1tica 1,5\u00d7, retenci\u00f3n de 30 min<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">posenfriador<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Carcasa de acero al carbono \/ Tubos de acero inoxidable SS316<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Tubo aleteado de alta presi\u00f3n, agua de refrigeraci\u00f3n a 32 \u00b0C<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Tuber\u00edas de alta presi\u00f3n<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Acero inoxidable sin costuras<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Bridas de acero inoxidable SS316, clase ANSI 900<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">Todos los componentes sometidos a presi\u00f3n est\u00e1n dise\u00f1ados y fabricados en estricta conformidad con <strong>ASME BPVC Secci\u00f3n VIII Divisi\u00f3n 1<\/strong> o las normas chinas GB 150. Cada junta soldada se somete a una inspecci\u00f3n radiogr\u00e1fica (RT) 100% seg\u00fan la Secci\u00f3n V, Art\u00edculo 2 de ASME, y cada recipiente a presi\u00f3n terminado se somete a una prueba de presi\u00f3n hidrost\u00e1tica a 1,5 veces la presi\u00f3n m\u00e1xima de trabajo admisible (MAWP) durante un per\u00edodo m\u00ednimo de 30 minutos. Los sistemas de tuber\u00edas de alta presi\u00f3n se fabrican con acero inoxidable SS316 sin costura con conexiones bridadas ANSI Clase 900 para garantizar la estanqueidad a una presi\u00f3n de funcionamiento de 3,00 MPa.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-0-gas-compressor-factory-11.jpg\" alt=\"3ZW-6\/30 nitrogen compressor factory precision machining and high pressure testing\" \/><\/p>\n<\/div>\n<p><!-- Installation & Maintenance --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Gu\u00eda de instalaci\u00f3n y mantenimiento<\/h2>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Requisitos estructurales y de cimentaci\u00f3n<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 has a dry weight of 3.00 tonnes and a center of gravity approximately 800 mm above the baseplate. Thanks to the three-row opposed-cylinder design, unbalanced forces are minimal despite the ultra-high-pressure operation, permitting installation on a <strong>Bloque de inercia de hormig\u00f3n armado de 5 a 6 toneladas<\/strong>. The block should be mounted on elastomeric vibration isolators (natural frequency 7\u201310 Hz). Minimum clearance requirements: 1.2 m on the non-drive side for valve access, 1.0 m on the drive side for motor maintenance, and 1.5 m overhead for crane access. Special attention must be paid to the high-pressure discharge piping, which must be properly supported with spring hangers and anchored to prevent vibration-induced fatigue at 3.00 MPa. All high-pressure connections must be verified with ultrasonic testing after installation.<\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Dise\u00f1o del sistema de agua de refrigeraci\u00f3n<\/h3>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">La demanda de agua de refrigeraci\u00f3n es aproximadamente <strong>15 m\u00b3\/h<\/strong> at an inlet temperature not exceeding 32\u00b0C. The water distribution circuit supplies the cylinder jackets and two intercoolers in parallel branches. Given the three-stage compression and high pressure ratio, the intercoolers are absolutely critical for thermal management and must receive adequate cooling water flow at all times. Water quality specifications: pH 6.5\u20138.5, total dissolved solids &lt; 500 mg\/L, chloride content &lt; 50 mg\/L (to prevent SS316 tube corrosion), suspended solids &lt; 30 mg\/L, and total hardness &lt; 300 mg\/L as CaCO\u2083. A closed-loop cooling tower with side-stream filtration and chemical treatment is strongly recommended for all installations to ensure consistent water quality and prevent scale formation in the intercoolers.<\/p>\n<h3 style=\"font-size: clamp(1.1rem,2.5vw,1.3rem); color: #1a3a5c; margin: 25px 0 12px; font-weight: bold;\">Programa de mantenimiento preventivo<\/h3>\n<div style=\"overflow-x: auto;\">\n<table style=\"width: 100%; min-width: 500px; border-collapse: collapse; font-size: clamp(0.85rem,2vw,1rem); margin-bottom: 15px;\">\n<thead>\n<tr style=\"background: #0a2442; color: #ffffff;\">\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Intervalo<\/th>\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Art\u00edculo de servicio<\/th>\n<th style=\"padding: 12px 10px; text-align: left; border: 1px solid #1a3a5c; font-weight: bold;\">Acci\u00f3n requerida<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">A diario<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Inspecci\u00f3n operativa<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Check vibration, abnormal noise, cooling water flow, discharge pressure\/temperature at all stages<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">250 horas<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Inspecci\u00f3n de la placa de v\u00e1lvulas (todas las etapas)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Retire e inspeccione todas las v\u00e1lvulas de succi\u00f3n\/descarga para detectar dep\u00f3sitos de carbono, fatiga de los resortes y grietas.<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">1.000 horas<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Evaluaci\u00f3n del desgaste de los anillos del pist\u00f3n (todas las etapas)<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Measure groove clearance at all stages; replace rings if clearance exceeds 0.18 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">2,500 hours<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Revisi\u00f3n intermedia<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Reemplace todos los anillos de pist\u00f3n, las bandas de retenci\u00f3n y los conjuntos de placas de v\u00e1lvulas en las tres etapas.<\/td>\n<\/tr>\n<tr style=\"background: #f8f9fa;\">\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">5,000 hours<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Revisi\u00f3n general<\/td>\n<td style=\"padding: 10px; border: 1px solid #d6dce4;\">Inspect crankshaft journals, measure all bearing clearances, replace bearings if &gt;0.06 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The oil-free design of the 3ZW-6\/30 dramatically simplifies maintenance compared to lubricated alternatives. There are no oil changes, no oil analysis, no filter replacements, and no separator cartridge changes. The primary consumable wear items are the <strong>Anillos de pist\u00f3n y bandas de retenci\u00f3n de PTFE<\/strong>, which typically achieve 2,500\u20134,000 hours of service life under clean nitrogen conditions at ultra-high pressure. The high-pressure valve plates (particularly on the third stage) may require more frequent inspection than low-pressure equivalents due to the increased mechanical stress, but the overall maintenance burden remains significantly lower than oil-lubricated systems of equivalent pressure capability.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-gas-compressor-factory-1.webp\" alt=\"3ZW-6\/30 nitrogen compressor workshop assembly and quality inspection\" \/><\/p>\n<\/div>\n<p><!-- Compliance & Safety --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Certificaciones de cumplimiento y seguridad<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 nitrogen compressor is designed, manufactured, and tested to meet or exceed the following international standards and regulatory frameworks:<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 15px; margin-bottom: 20px;\">\n<div style=\"flex: 1; min-width: 250px; background: #f8f9fa; padding: 15px; border-left: 4px solid #ff6b35;\"><strong style=\"color: #0a2442; display: block; margin-bottom: 8px;\">Directiva sobre equipos a presi\u00f3n<\/strong><br \/>\n<span style=\"font-size: 0.95rem;\">ASME BPVC Secci\u00f3n VIII Div.1, GB 150-2011, PED 2014\/68\/EU M\u00f3dulo A<\/span><\/div>\n<div style=\"flex: 1; min-width: 250px; background: #f8f9fa; padding: 15px; border-left: 4px solid #ff6b35;\"><strong style=\"color: #0a2442; display: block; margin-bottom: 8px;\">Seguridad el\u00e9ctrica y de maquinaria<\/strong><br \/>\n<span style=\"font-size: 0.95rem;\">IEC 60034-1 (eficiencia IE3), IEC 60204-1, ISO 12100 seguridad de maquinaria<\/span><\/div>\n<div style=\"flex: 1; min-width: 250px; background: #f8f9fa; padding: 15px; border-left: 4px solid #ff6b35;\"><strong style=\"color: #0a2442; display: block; margin-bottom: 8px;\">Calidad del aire libre de aceite<\/strong><br \/>\n<span style=\"font-size: 0.95rem;\">ISO 8573-1 Clase 0 (Contenido de aceite), probado independientemente por T\u00dcV Rheinland.<\/span><\/div>\n<div style=\"flex: 1; min-width: 250px; background: #f8f9fa; padding: 15px; border-left: 4px solid #ff6b35;\"><strong style=\"color: #0a2442; display: block; margin-bottom: 8px;\">Calidad y medio ambiente<\/strong><br \/>\n<span style=\"font-size: 0.95rem;\">ISO 9001:2015 (Gesti\u00f3n de la calidad), ISO 14001:2015 (Gesti\u00f3n ambiental)<\/span><\/div>\n<\/div>\n<div style=\"background: #fff3cd; border: 1px solid #ffc107; border-radius: 4px; padding: 15px 20px; margin-bottom: 15px;\"><strong style=\"color: #856404; display: block; margin-bottom: 8px; font-size: 1.1rem;\">\u26a0\ufe0f Aviso cr\u00edtico de seguridad: operaci\u00f3n a ultra alta presi\u00f3n<\/strong><\/p>\n<p style=\"color: #856404; margin: 0; font-size: clamp(0.9rem,2vw,1rem);\">Nitrogen is classified as a simple asphyxiant gas. At 3.00 MPa discharge pressure, the risk of rapid gas release and oxygen displacement is extremely elevated. All 3ZW-6\/30 installations must incorporate continuous oxygen deficiency monitoring in the compressor room and all adjacent areas. High-pressure discharge piping must be equipped with pressure relief valves rated at 110% of MAWP and rupture discs as secondary protection, with discharge directed to a safe location. All high-pressure piping must be designed, fabricated, and inspected in accordance with ASME B31.3 (Process Piping). Ventilation systems must maintain ambient oxygen above 19.5% per OSHA 29 CFR 1910.146. Emergency shutdown interlocks should activate at 19.5% O\u2082 (alarm) and trigger automatic isolation at 18.0% O\u2082 (hard shutdown). Personnel must be trained in ultra-high-pressure gas safety protocols and wear appropriate PPE before operating or maintaining this equipment. No personnel shall be present in the compressor room during pressure testing or initial startup.<\/p>\n<\/div>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-air-compressor-certificate.webp\" alt=\"3ZW-6\/30 nitrogen compressor ISO certification and compliance documentation\" \/><\/p>\n<\/div>\n<p><!-- Performance & Efficiency --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">An\u00e1lisis de rendimiento y eficiencia<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The 3ZW-6\/30 achieves a <strong>consumo de potencia espec\u00edfico de aproximadamente 12,50 kW por m\u00b3\/min<\/strong> of nitrogen delivered at 3.00 MPa discharge pressure from atmospheric inlet. This specific power figure reflects the thermodynamic reality of ultra-high-pressure compression, where the work required increases substantially with pressure ratio. Within the ultra-high-pressure oil-free piston compressor segment (discharge pressure &gt;2.50 MPa), this efficiency is competitive and significantly superior to diaphragm compressors, which are the primary alternative for oil-free ultra-high-pressure service. For comparison, oil-lubricated reciprocating compressors in similar ultra-high-pressure applications typically consume 13.0\u201315.0 kW\/m\u00b3\/min, while diaphragm compressors may exceed 18 kW\/m\u00b3\/min.<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">Over a standard 8,000-hour annual operating schedule, the 3ZW-6\/30&#8217;s efficiency advantage versus less efficient alternatives yields approximately <strong>72,000\u2013144,000 kWh of annual energy savings<\/strong>. At $0.08\/kWh, this represents $5,760\u2013$11,520 in direct electricity cost reduction per year. However, the primary economic justification for the 3ZW-6\/30 is typically the <strong>eliminaci\u00f3n de consumibles relacionados con el petr\u00f3leo y evitaci\u00f3n de equipos de eliminaci\u00f3n de petr\u00f3leo posteriores<\/strong> that would be mandatory with lubricated alternatives at this pressure level. The <a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600;\" href=\"https:\/\/n2-compressor.com\/es\/calculo-del-retorno-de-la-inversion-roi-mediante-la-actualizacion-a-compresores-de-n2-eficientes\/\">Coste total de propiedad para la compresi\u00f3n de nitr\u00f3geno a ultra alta presi\u00f3n.<\/a> Se reduce en un estimado de 30\u201345% durante una vida \u00fatil operativa de 10 a\u00f1os cuando se compara el funcionamiento sin aceite con sistemas lubricados con purificaci\u00f3n completa aguas abajo.<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">The absence of oil in the compression path is particularly valuable at ultra-high pressure because oil contamination becomes exponentially more concentrated and more difficult to remove as pressure increases. At 3.00 MPa, the partial pressure of oil vapor would be approximately 15 times higher than at 0.30 MPa, making downstream oil-filtration systems virtually ineffective and prohibitively expensive. The 3ZW-6\/30&#8217;s native oil-free design eliminates this challenge entirely, ensuring that nitrogen purity is maintained regardless of operating pressure.<\/p>\n<\/div>\n<p><!-- Customization & OEM --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Capacidades de personalizaci\u00f3n y fabricaci\u00f3n de equipos originales (OEM)<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">We offer comprehensive customization options to adapt the 3ZW-6\/30 to specific site conditions, integration requirements, and end-user specifications:<\/p>\n<ul style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px; padding-left: 20px;\">\n<li style=\"margin-bottom: 10px;\"><strong>Paquetes llave en mano montados sobre patines:<\/strong> Pre-assembled compressor, motor, three intercoolers, aftercooler, high-pressure discharge piping, instrumentation, and control panel on a structural steel skid with integrated lifting lugs and anchor bolt templates. Factory pre-testing of all systems reduces commissioning time by 70%.<\/li>\n<li style=\"margin-bottom: 10px;\"><strong>Configuraciones de \u00e1reas peligrosas:<\/strong> ATEX Zone 2 and IECEx compliant motor and electrical enclosures for petrochemical installations. Integrated gas detection, automatic ventilation interlocks, and explosion-proof instrumentation.<\/li>\n<li style=\"margin-bottom: 10px;\"><strong>Control avanzado de procesos:<\/strong> Optional Siemens S7-1200 or Allen-Bradley CompactLogix PLC with 10-inch HMI touchscreen, remote monitoring via Modbus TCP\/IP or OPC-UA, and seamless DCS\/SCADA integration. Automatic stage-by-stage pressure monitoring and alarm systems. High-pressure safety interlocks including automatic unload on overpressure and emergency isolation valves on all stages.<\/li>\n<li style=\"margin-bottom: 10px;\"><strong>Protecci\u00f3n ambiental:<\/strong> Recubrimientos de grado marino C5-M para instalaciones costeras; componentes el\u00e9ctricos tropicalizados para temperatura ambiente de 55 \u00b0C; envolventes ac\u00fasticas con clasificaci\u00f3n IP54 que reducen el ruido de 85 dB(A) a 72 dB(A) a 1 metro.<\/li>\n<li style=\"margin-bottom: 10px;\"><strong>Fabricantes de equipos originales y marcas privadas:<\/strong> Colores de pintura personalizados, placas de identificaci\u00f3n con la marca y paquetes de documentaci\u00f3n localizados para distribuidores de equipos de gas e integradores de sistemas.<\/li>\n<\/ul>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\">Las configuraciones personalizadas est\u00e1n disponibles en <strong>Cantidad m\u00ednima de pedido: 1 unidad<\/strong>La revisi\u00f3n de ingenier\u00eda y la elaboraci\u00f3n de propuestas suelen requerir de 5 a 7 d\u00edas h\u00e1biles. El plazo de entrega est\u00e1ndar es de 12 a 14 semanas; los pedidos repetidos se entregan en un plazo de 8 a 10 semanas a partir de la confirmaci\u00f3n del pedido.<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/0-gas-compressor-case-photo-3.webp\" alt=\"3ZW-6\/30 nitrogen compressor custom skid mounted ultra high pressure package\" \/><\/p>\n<\/div>\n<p><!-- Case Study --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Case Study: Chemical Synthesis Plant Nitrogen Injection Upgrade<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\"><strong>Cliente:<\/strong> A specialty chemical manufacturer in Indonesia operating high-pressure batch reactors for polymer production<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\"><strong>Desaf\u00edo:<\/strong> The plant required ultra-high-pressure nitrogen (2.80\u20133.00 MPa) for reactor inerting and catalyst bed preservation during batch polymerization cycles. Their existing oil-lubricated compressor (imported European brand, 12 years in service) was experiencing severe oil carryover into the nitrogen stream, with contamination levels reaching 5.2 mg\/m\u00b3. This oil contamination was poisoning the Ziegler-Natta polymerization catalyst, reducing catalyst efficiency by 30% and causing off-specification polymer batches. The oil was also fouling the reactor heat transfer surfaces, requiring quarterly chemical cleaning. Annual maintenance costs had escalated to $65,000.<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\"><strong>Soluci\u00f3n:<\/strong> Suministramos un <strong>3ZW-6\/30 oil-free nitrogen compressor<\/strong> as the primary high-pressure nitrogen source, configured on a custom skid with three integrated intercoolers, aftercooler, and a Siemens S7-1200 PLC control panel with stage-by-stage pressure monitoring. The 3.00 MPa discharge pressure met the reactor inerting requirements with a safety margin. The oil-free design eliminated catalyst poisoning and reactor fouling. A 2 m\u00b3 surge vessel was installed upstream to buffer demand fluctuations from the batch reactor cycle.<\/p>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\"><strong>Resultados cuantificados despu\u00e9s de 18 meses:<\/strong><\/p>\n<ul style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px; padding-left: 20px;\">\n<li style=\"margin-bottom: 8px;\">Contenido de nitr\u00f3geno en el aceite: <strong>Reduced from 5.2 mg\/m\u00b3 to &lt;0.01 mg\/m\u00b3<\/strong>, logrando la norma ISO 8573-1 Clase 0<\/li>\n<li style=\"margin-bottom: 8px;\">Catalyst efficiency: <strong>Restored to 95%<\/strong> (from 65%), reducing catalyst consumption by 32%<\/li>\n<li style=\"margin-bottom: 8px;\">Off-specification batches: <strong>Eliminado por completo<\/strong>, saving $45,000\/year in rework costs<\/li>\n<li style=\"margin-bottom: 8px;\">Reactor cleaning frequency: <strong>Se redujo de trimestral a anual.<\/strong>, saving $18,000\/year<\/li>\n<li style=\"margin-bottom: 8px;\">Coste de mantenimiento anual: <strong>Reducido en 48%<\/strong> ($65,000 to $33,800)<\/li>\n<li style=\"margin-bottom: 8px;\">Periodo de recuperaci\u00f3n de la inversi\u00f3n: <strong>1.6 years<\/strong> based on catalyst savings, rework elimination, and maintenance reduction<\/li>\n<\/ul>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 0 0 15px;\"><em>&#8220;The 3ZW-6\/30 has transformed our polymerization process. The elimination of oil contamination has restored our catalyst performance to design levels and eliminated our off-spec batch problem. Our maintenance team now spends their time on preventive activities rather than emergency oil-related repairs. The payback was faster than our finance team projected.&#8221;<\/em> \u2014 Production Director, Specialty Chemical Plant<\/p>\n<p><img decoding=\"async\" style=\"max-width: 100%; height: auto; display: block; margin: 15px auto; border-radius: 4px;\" src=\"https:\/\/n2-compressor.com\/wp-content\/uploads\/2026\/07\/gas-compressor-case-photo-3.jpg\" alt=\"3ZW-6\/30 nitrogen compressor chemical synthesis plant installation\" \/><\/p>\n<\/div>\n<p><!-- FAQ --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Preguntas frecuentes y gu\u00eda de selecci\u00f3n<\/h2>\n<details style=\"margin-bottom: 12px; border: 1px solid #d6dce4; border-radius: 4px; overflow: hidden;\">\n<summary style=\"padding: 14px 18px; background: #f8f9fa; cursor: pointer; font-weight: bold; color: #0a2442; font-size: clamp(1rem,2.5vw,1.1rem); list-style: none; position: relative;\">What is the expected service life of the 3ZW-6\/30 under ultra-high-pressure conditions?<\/summary>\n<div style=\"padding: 15px 18px; background: #ffffff;\">\n<p style=\"margin: 0; font-size: clamp(1rem,2.5vw,1.15rem);\">The 3ZW-6\/30 is engineered for a <strong>vida \u00fatil m\u00ednima de dise\u00f1o de 12 a\u00f1os<\/strong> (approximately 100,000 operating hours) in clean nitrogen service. The cast-iron frame and forged steel crankshaft are rated for the full design life. PTFE piston rings and rider bands are the primary wear components, with replacement intervals of 2,500\u20134,000 hours under ultra-high-pressure conditions. Valve plate assemblies (especially on the third stage) typically achieve 1,500\u20133,000 hours before requiring refurbishment. The three-stage design distributes wear across all stages, preventing premature failure of any single component.<\/p>\n<\/div>\n<\/details>\n<details style=\"margin-bottom: 12px; border: 1px solid #d6dce4; border-radius: 4px; overflow: hidden;\">\n<summary style=\"padding: 14px 18px; background: #f8f9fa; cursor: pointer; font-weight: bold; color: #0a2442; font-size: clamp(1rem,2.5vw,1.1rem); list-style: none; position: relative;\">Can the 3ZW-6\/30 be used for direct cylinder filling to 15\u201320 MPa?<\/summary>\n<div style=\"padding: 15px 18px; background: #ffffff;\">\n<p style=\"margin: 0; font-size: clamp(1rem,2.5vw,1.15rem);\">The 3ZW-6\/30&#8217;s maximum discharge pressure is <strong>3.00 MPa<\/strong>, lo cual es insuficiente para el llenado directo de cilindros a 15\u201320 MPa. Sin embargo, sirve como un excelente <strong>refuerzo intermedio<\/strong> in a staged compression system. By boosting nitrogen from 0.05\u20130.10 MPa to 3.00 MPa, the 3ZW-6\/30 reduces the compression ratio required of the downstream high-pressure filling compressor by approximately 60%, improving overall system efficiency and reducing wear on the expensive high-pressure stage. This is the recommended configuration for cylinder filling stations requiring 6 m\u00b3\/min capacity.<\/p>\n<\/div>\n<\/details>\n<details style=\"margin-bottom: 12px; border: 1px solid #d6dce4; border-radius: 4px; overflow: hidden;\">\n<summary style=\"padding: 14px 18px; background: #f8f9fa; cursor: pointer; font-weight: bold; color: #0a2442; font-size: clamp(1rem,2.5vw,1.1rem); list-style: none; position: relative;\">Is the 3ZW-6\/30 suitable for outdoor installation?<\/summary>\n<div style=\"padding: 15px 18px; background: #ffffff;\">\n<p style=\"margin: 0; font-size: clamp(1rem,2.5vw,1.15rem);\">The standard 3ZW-6\/30 is designed for <strong>instalaci\u00f3n en interiores<\/strong> en una sala de m\u00e1quinas ventilada. Para uso en exteriores, ofrecemos una opci\u00f3n <strong>Carcasa resistente a la intemperie con clasificaci\u00f3n IP54<\/strong> with space heating (for -20\u00b0C climates), solar shields (for 55\u00b0C ambient), and forced ventilation. The acoustic enclosure option is strongly recommended for outdoor installations to maintain noise compliance (75 dB(A) at property boundary). All high-pressure piping must be properly insulated and protected from environmental corrosion in outdoor installations.<\/p>\n<\/div>\n<\/details>\n<details style=\"margin-bottom: 12px; border: 1px solid #d6dce4; border-radius: 4px; overflow: hidden;\">\n<summary style=\"padding: 14px 18px; background: #f8f9fa; cursor: pointer; font-weight: bold; color: #0a2442; font-size: clamp(1rem,2.5vw,1.1rem); list-style: none; position: relative;\">How does the 3ZW-6\/30 compare to diaphragm compressors for ultra-high-pressure oil-free nitrogen?<\/summary>\n<div style=\"padding: 15px 18px; background: #ffffff;\">\n<p style=\"margin: 0; font-size: clamp(1rem,2.5vw,1.15rem);\">Los compresores de diafragma ofrecen una compresi\u00f3n totalmente libre de aceite y pueden alcanzar presiones extremadamente altas (hasta 300 MPa), pero sufren de <strong>very low capacity, high specific power consumption, and extremely high capital cost<\/strong>. The 3ZW-6\/30 delivers 6 m\u00b3\/min at approximately 12.5 kW\/m\u00b3\/min, while an equivalent diaphragm compressor would deliver 0.5\u20131.0 m\u00b3\/min at 18+ kW\/m\u00b3\/min and cost 5\u20138 times more. For applications where 3.00 MPa is sufficient, the 3ZW-6\/30 offers a compelling combination of capacity, efficiency, and cost-effectiveness. For pressures above 5.00 MPa, diaphragm or multi-stage piston compressors become necessary. See our <a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600;\" href=\"https:\/\/n2-compressor.com\/es\/calculo-del-retorno-de-la-inversion-roi-mediante-la-actualizacion-a-compresores-de-n2-eficientes\/\">An\u00e1lisis del retorno de la inversi\u00f3n (ROI) del compresor de nitr\u00f3geno<\/a> para comparaciones detalladas.<\/p>\n<\/div>\n<\/details>\n<details style=\"margin-bottom: 12px; border: 1px solid #d6dce4; border-radius: 4px; overflow: hidden;\">\n<summary style=\"padding: 14px 18px; background: #f8f9fa; cursor: pointer; font-weight: bold; color: #0a2442; font-size: clamp(1rem,2.5vw,1.1rem); list-style: none; position: relative;\">When should I avoid selecting the 3ZW-6\/30?<\/summary>\n<div style=\"padding: 15px 18px; background: #ffffff;\">\n<p style=\"margin: 0; font-size: clamp(1rem,2.5vw,1.15rem);\">The 3ZW-6\/30 is NOT recommended for: (1) <strong>Presiones de descarga superiores a 4,00 MPa<\/strong>\u2014considere nuestra serie multietapa ZW o compresores de diafragma para requisitos de mayor presi\u00f3n; (2) <strong>Capacity requirements above 10 m\u00b3\/min<\/strong>\u2014larger multi-stage models offer better scale efficiency; (3) <strong>Aplicaciones donde la presi\u00f3n de descarga es inferior a 1,50 MPa.<\/strong>\u2014two-stage models such as the LW-10\/20 or ZW-8\/6 offer significantly better specific power consumption and should be selected for lower-pressure applications; (4) <strong>Modulaci\u00f3n de flujo continuo por debajo de 35% de capacidad nominal<\/strong>\u2014piston compressors experience reduced efficiency at deep turndown; a dual-unit arrangement may be preferable for highly variable demand.<\/p>\n<\/div>\n<\/details>\n<\/div>\n<p><!-- Related Products --><\/p>\n<div style=\"margin-bottom: 40px;\">\n<h2 style=\"font-size: clamp(1.4rem,3vw,1.8rem); color: #0a2442; margin: 0 0 18px; font-weight: bold; border-bottom: 3px solid #ff6b35; padding-bottom: 8px; display: inline-block;\">Productos y soluciones relacionados<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 15px;\">\n<div style=\"flex: 1; min-width: 280px; background: #f8f9fa; padding: 20px; border-radius: 4px;\">\n<h3 style=\"color: #0a2442; margin: 0 0 10px; font-size: 1.15rem;\"><a style=\"color: #0a2442; text-decoration: none;\" href=\"https:\/\/n2-compressor.com\/es\/\">Compresores de nitr\u00f3geno de alta presi\u00f3n serie DW<\/a><\/h3>\n<p style=\"margin: 0 0 12px; font-size: 0.95rem; color: #444;\">Dise\u00f1ada para presiones de descarga de 0,40 MPa a 2,00 MPa, la serie DW abarca la inyecci\u00f3n de nitr\u00f3geno, el aumento de presi\u00f3n en tuber\u00edas y la s\u00edntesis qu\u00edmica. Caudales de 2 a 130 m\u00b3\/min.<\/p>\n<p><a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600; font-size: 0.95rem;\" href=\"https:\/\/n2-compressor.com\/es\/\">Explorar la serie DW \u2192<\/a><\/p>\n<\/div>\n<div style=\"flex: 1; min-width: 280px; background: #f8f9fa; padding: 20px; border-radius: 4px;\">\n<h3 style=\"color: #0a2442; margin: 0 0 10px; font-size: 1.15rem;\"><a style=\"color: #0a2442; text-decoration: none;\" href=\"https:\/\/n2-compressor.com\/es\/\">Compresores multietapa sin aceite de la serie ZW<\/a><\/h3>\n<p style=\"margin: 0 0 12px; font-size: 0.95rem; color: #444;\">Compresores verticales multietapa sin aceite para ox\u00edgeno, nitr\u00f3geno, hidr\u00f3geno y gases especiales. Presiones de descarga de hasta 9,00 MPa para aplicaciones de llenado de gas a ultra alta presi\u00f3n y procesos qu\u00edmicos.<\/p>\n<p><a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600; font-size: 0.95rem;\" href=\"https:\/\/n2-compressor.com\/es\/\">Explorar la serie ZW \u2192<\/a><\/p>\n<\/div>\n<div style=\"flex: 1; min-width: 280px; background: #f8f9fa; padding: 20px; border-radius: 4px;\">\n<h3 style=\"color: #0a2442; margin: 0 0 10px; font-size: 1.15rem;\"><a style=\"color: #0a2442; text-decoration: none;\" href=\"https:\/\/n2-compressor.com\/es\/\">Compresores de nitr\u00f3geno de gran capacidad de la serie LW<\/a><\/h3>\n<p style=\"margin: 0 0 12px; font-size: 0.95rem; color: #444;\">Compresores de pist\u00f3n sin aceite de alto caudal (20\u2013130 m\u00b3\/min) para respaldo de unidades de separaci\u00f3n de aire criog\u00e9nicas, refuerzo de sistemas de bombeo de vapor y distribuci\u00f3n por tuber\u00edas industriales. Presiones de descarga de 0,30 a 0,80 MPa.<\/p>\n<p><a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600; font-size: 0.95rem;\" href=\"https:\/\/n2-compressor.com\/es\/\">Explorar la serie LW \u2192<\/a><\/p>\n<\/div>\n<\/div>\n<p style=\"font-size: clamp(1rem,2.5vw,1.15rem); margin: 20px 0 0;\">Para obtener una descripci\u00f3n general completa de nuestros <a style=\"color: #ff6b35; text-decoration: underline; font-weight: 600;\" href=\"https:\/\/n2-compressor.com\/es\/\">compresor de nitr\u00f3geno industrial<\/a> Para obtener m\u00e1s informaci\u00f3n sobre nuestra cartera de productos, que incluye compresores de ox\u00edgeno sin aceite, compresores de hidr\u00f3geno, compresores de di\u00f3xido de carbono y soluciones de gases especiales dise\u00f1adas a medida, p\u00f3ngase en contacto con nuestro equipo de ingenier\u00eda de aplicaciones o consulte nuestro cat\u00e1logo de productos en l\u00ednea.<\/p>\n<\/div>\n<p><!-- CTA Section --><\/p>\n<div style=\"background: linear-gradient(135deg,#0a2442 0%,#1a3a5c 100%); padding: 50px 20px; text-align: center; border-radius: 0; margin-bottom: 30px;\">\n<h2 style=\"font-size: clamp(1.5rem,3.5vw,2.2rem); color: #ffffff; margin: 0 0 15px; font-weight: bold;\">\u00bfListo para actualizar su sistema de nitr\u00f3geno de ultra alta presi\u00f3n?<\/h2>\n<p style=\"font-size: clamp(1rem,2.5vw,1.2rem); color: #d6dce4; margin: 0 0 25px; max-width: 800px; margin-left: auto; margin-right: auto;\">Nuestros ingenieros de aplicaciones est\u00e1n listos para evaluar sus requisitos de flujo de nitr\u00f3geno, condiciones de succi\u00f3n, objetivos de presi\u00f3n de descarga y limitaciones de integraci\u00f3n. Ofrecemos propuestas t\u00e9cnicas gratuitas, planos de dise\u00f1o de cimentaci\u00f3n, diagramas de tuber\u00edas e instrumentaci\u00f3n (P&amp;ID) y an\u00e1lisis detallados del costo total de propiedad (TCO) en un plazo de 48 horas tras recibir su consulta.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 12px; justify-content: center;\"><a style=\"display: inline-block; padding: 16px 40px; background: #ff6b35; color: #ffffff; text-decoration: none; border-radius: 4px; font-weight: bold; font-size: 1.1rem; transition: opacity 0.3s;\" href=\"mailto:sales@n2-compressor.com\">Solicitud de propuesta t\u00e9cnica<\/a><br \/>\n<a style=\"display: inline-block; padding: 16px 40px; background: transparent; color: #ff6b35; text-decoration: none; border-radius: 4px; font-weight: bold; font-size: 1.1rem; border: 2px solid #ff6b35; transition: all 0.3s;\" href=\"https:\/\/n2-compressor.com\/es\/acerca-de\/\">Acerca de Ever-Power<\/a><\/div>\n<p style=\"color: #8899aa; font-size: 0.9rem; margin: 20px 0 0;\">Correo electr\u00f3nico: <a style=\"color: #ff6b35; text-decoration: underline;\" href=\"mailto:sales@n2-compressor.com\">sales@n2-compressor.com<\/a> Respuesta en 24 horas<\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>3ZW-6\/30 Nitrogen Compressor \u2013 Three-Stage Oil-Free N2 Booster for 3.00 MPa High-Pressure Process Applications Engineered to deliver 6 m\u00b3\/min at 3.00 MPa discharge pressure, the 3ZW-6\/30 is a three-stage, three-row oil-free piston nitrogen compressor designed for ultra-high-pressure nitrogen injection, gas cylinder filling stations, and demanding chemical synthesis processes. Zero oil contamination, robust multi-stage architecture, and [&hellip;]<\/p>","protected":false},"featured_media":362,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[1120],"product_tag":[],"class_list":["post-580","product","type-product","status-publish","has-post-thumbnail","product_cat-zw-series-nitrogen-compressor","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/product\/580","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/comments?post=580"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/media\/362"}],"wp:attachment":[{"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/media?parent=580"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/product_brand?post=580"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/product_cat?post=580"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/n2-compressor.com\/es\/wp-json\/wp\/v2\/product_tag?post=580"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}